Humidity goes Digital
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1 Industrial Humidity Temperature Transmitter Dew-point and other calculated values Wide range of digital interchangeable probes No need for field calibration PC compatible and RS485 networkable SWISS MADE Precision measurement of humidity and temperature ROTRONIC AG Grindelstrasse 6 CH-8303 Bassersdorf Tel Fax
2 HygroFlex is a new generation of industrial humidity and temperature transmitters based on the very latest digital technology. Digital signal processing significantly benefits humidity and temperature measurement in five key areas: The Digital Advantage 1. Measurement Accuracy HygroFlex processes sensor signals digitally, providing more scope and greater flexibility when compensating error components such as linearity and temperature coefficients. ROTRONIC sensors have always meant world leading precision and stability, an association that is strengthened with the advent of digital technology and its ability to cut the margin for error still further! 2. Maintenance and Calibration Digital signal communication allows components to be hot swapped without loss of measurement precision - calibration and sensor data are retained permanently within each digital HygroClip probe. HygroClip probes can be hot swapped in seconds, significantly reducing the maintenance and downtime costs associated with the removal of instruments to laboratories or workshops for difficult, time-consuming calibration and repair. HygroFlex can also be field calibrated and adjusted directly using the HygroPalm 3 calibrator. 3. Precision and Stability HygroFlex digital circuits are inherently more stable than their analogue counterparts and far less vulnerable to changes in temperature. Calibration adjustment is simple using the supplied software, eliminating those unstable, hard-to-reach potentiometers. Multiple calibration points can be selected across the full measurement range. 4. Application Flexibility Measurement change? Need dew-point instead of %rh? Or the mixing ratio? Simply connect the HygroFlex to a PC and change the configuration! Different installation? If your application needs change, simply fit one of the wide range of probes available with an alternative configuration or temperature operating range. Multiple point measurement? Need to expand? The supplied HW3 software package offers a comprehensive networking solution that can accomodate up to 32 instruments. HW3 features a data logging/reporting application, graphical and alarm functions. Alarm functions with audible, visual, and SMS notification are included. The software will operate on any standard Windows-based PC. 5. Measurement of Dew Point and other Parameters Digital technology makes it possible to obtain parameters such as dew point or the mixing ratio with economical, versatile and easy-to-maintain instruments and probes. Compare the HygroFlex to existing chilled mirror technology - typical requirements and problems are eliminated: no sampling system is required in most applications, the uncertainty between dew and frost is eliminated, and there are no mirrors that need frequent cleaning.
3 Feature Overview Optional display & keypad give access to an easy-to-use menu with functions for display set-up, instrument status and probe calibration. The keypad can also be locked for the security and integrity of your data. A clear dual line display shows %rh and temperature, or calculated value plus temperature or %rh Power inlet Signal output A full range of interchangeable probes satisfy every application requirement and minimise service downtime Test connector for HygroPalm portable indicator for display and calibration functions Serial RS232/ RS485 output: up to 32 HygroFlex 2 & 3 can be fully networked Optional HW3 software for probe calibration, on-line data logging, graphing, calculation functions and alarm functions with audible, visual, and SMS notification also included. Probe and cable connection plate (different configurations available) Optional 2nd probe input
4 Probe Ordering Information L. 145 mm (5.7 ) Dia. 15 mm (0.6 ) Probe L. 100/250 mm (3.9/9.8 ) Dia. 15 mm (0.6 ) Cable: 2 m (6.5 ft) Probe L. 120/270 mm (4.7/10.6 ) Dia. 15 mm (0.6 ) Cable: 2 m (6.5 ft) HygroClip IW for wall mount (area monitoring) ºC ( ºF), wire mesh filter HygroClip IC-1 (100 mm) / IC-3 (250 mm) cable mount probe, ºC ( ºF) HygroClip IM-1 (120 mm) / IM-3 (270 mm) stainless steel cable mount probe ºC ( ºF) Screw in probe Cable: 2 m (6.5 ft) HygroClip IE-1 (G 1 /2") / IE-3 (NPT 1 /2" ) for pressurised applications max. 50 bar (725 PSI) ºC ( ºF) Dia. 5 mm (0.2 ) Cable: 2 m (6.5 ft) HygroClip IC-05 for air measurement in tight spaces max ºC ( ºF) AC1616xxx Probe Extension Cable xxx = 002 to 200 m, available lengths: 2, 5, m (in steps of 10 m). Integrated signal booster from length of 10 m on Dia. 15 mm (0.6 ) HygroClip ID-EX (intrinsically safe) duct or through-wall installation housing: 150 x 100 x 58 mm probe: 250 x 15 mmø HygroClip IW-EX (intrinsically safe) for wall mount (area monitoring), housing: 150 x 100 x 58 mm probe: 150 x 15 mmø Dia. 15 mm (0.6 ) ZB1 Zener Barrier for HygroClip ID-EX and IW-EX AC1617xxx Connecting Cable for ZB1 xxx = 002 to 100 m, available lengths: 2, 5, m (in steps of 10 m). Integrated signal converter Available filters: Sintered stainless Wire mesh filter Teflon filter steel filter Vmax = 40 m/s Vmax = 20 m/s Vmax = 20 m/s N.B. Different filters are available on request Order code and properties SP-S15: Sintered stainless steel filter, high level of filtration, robust SP-M15: Wire mesh filter Minimum effect on response times Suitable for high humidity applications SP-T15: Teflon filter High level of filtration, water repellent
5 Three Versions to suit every application and budget! The HygroFlex is available in three standard versions, each with different features and options. Certain features are common to all three: Interchangeable probes Software based probe calibration and instrument configuration Free scalable measuring ranges for input and output Optional display and keypad Test connector for HygroPalm calibrator HygroFlex 1 Key Features %rh and temperature Two linear analogue outputs Jumper configuration of analogue outputs One input for combined humidity and temperature probe, digital or analogue (0 2.5 V, 10 Bit A/D) Analogue Outputs HygroFlex 2 Key Features %rh and temperature Calculated values; dew-point, mixing ratio, etc RS232 output (%rh and temperature) Networkable (RS485) Optional 2nd digital probe input (%rh + Temp.) or 1 analogue e.g. pressure Fully user programmable PC HygroFlex 3 Key Features %rh and temperature Calculated values; dew-point, mixing ratio, etc Three linear analogue outputs Jumper configuration of analogue outputs Simultaneous digital output RS232 output (%rh and temperature) Networkable (RS485) Optional 2nd digital probe input (%rh + Temp.) or 1 analogue e.g. pressure Fully user programmable RS485 RS485 RS232 PC Analogue Outputs
6 Software & Calibration Accessories HW3 Software HW3 is a universal software package compatible with all ROTRONIC products possessing RS232 outputs. Features include data-logging, data storage, data export, calculation of various humidity parameters, instrument configuration and calibration. Alarm functions with audible, visual, and SMS notification are included. HW3 allows the user complete control over the calibration process via a PC. Calibration standards To calibrate or adjust any humidity instrument, a reference value is essential. ROTRONIC non-saturated salt solutions generate precise relative humidity values over the range 0 95% rh (see order codes for the full range of values available). Each solutions pack is supplied with a Internationally accepted certificate of calibration which confirms the generated value and its uncertainty, meeting in full the requirements of quality systems such as ISO9000. Calibration devices ROTRONIC calibration devices encapsulate precisely the measurement sensor and calibration standard, eliminating external influence on the generated values. Four calibration devices are available for the HygroClip probes: ER-15 for 15 mm diameter probes ER-05 for 5 mm diameter probes EM-15 for type IE probes ERV-15 for 15mm diameter probes (wall mounting) Probe simulators The HygroFlex uses the digital signal from the HygroClip probes, so drift of electronic components won t influence measurement performance. However, it is good practise (and in some situations a procedural requirement) to show that all inputs to the HygroFlex and the analogue signal outputs have been tested. For this purpose, fixed humidity and temperature probe simulators are available (the standard version provides fixed values of 50%rh and 25 C/77 F). AC1618/50 Temp. 25 C (77 F) rh: 50% Probe Simulator ORDERING INFORMATION Order code: Description: Order code: Description: HW3 HW3 Universal software package EA00-SCS 0.5 %rh cal. stds, SCS Certificate, pack 5 AC1623 HygroFlex service/configuration cable EA05-SCS 5.0 %rh cal. stds, SCS Certificate, pack 5 HYGRODATA HTS RS232 cable 3 m + HW3 for HygroFlex 2/3 EA10-SCS 10.0 %rh cal. stds, SCS Certificate, pack 5 HYGROPALM3 HygroPalm 3, calibrator for HygroFlex EA11-SCS 11.3 %rh cal. stds, SCS Certificate, pack 5 AC1621 Cable HygroPalm to HygroFlex EA20-SCS 20.0 %rh cal. stds, SCS Certificate, pack 5 AC1618/50 Simulator 50%rh, 25 C/77 F EA35-SCS 35.0 %rh cal. stds, SCS Certificate, pack 5 EA50-SCS 50.0 %rh cal. stds, SCS Certificate, pack 5 EA65-SCS 65.0 %rh cal. stds, SCS Certificate, pack 5 ER-15 Calibration device for 15mm diameter probes EA75-SCS 75.3 %rh cal. stds, SCS Certificate, pack 5 ERV-15 Calibration device for 15mm diameter probes (wall mounting) ER-05 Calibration device for 5mm diameter probes EA80-SCS 80 %rh cal. stds, SCS Certificate, pack 5 EM-15 Calibration device for type IE probes EA95-SCS 95 %rh cal. stds, SCS Certificate, pack 5
7 Product Summary & Technical Data FEATURES HYGROFLEX 1 HYGROFLEX 2 HYGROFLEX 3 Inputs Probe connections (combined %rh/ C) Signal input digital or analogue V, 15 V 10 ma supply Third party probe input (1 analogue) No Yes Yes Outputs Analogue outputs 2 No 3 Analogue output types (jumper selectable) 0 1 V, 0 5 V, 0 10 V, No 0 1 V, 0 5 V, 0 10 V, 0 20 ma, or 4 20 ma 0 20 ma, or 4 20 ma RS232 output No Yes Yes Networkable, RS485, up to 32 units No Yes Yes Probe Adjustment 1 point %rh, C/ F Yes, with display/keypad option 4 point %rh, 2 point C/ F Yes, with display/keypad option 4 point %rh, 2 point C/ F, via PC No Yes Yes Test connector for communication Yes Yes Yes with HygroPalm handheld Calculation & Unit Display Calculated humidity values; display and output No Full range of calculated values including Dew-point, wet-bulb, enthalpy, mixing ratio, water vapour pressure, saturation vapour pressure. User defined scale. Pressure compensation of calculated values No Manual or automatic with optional pressure probe Specifications (including probe) Measuring range Accuracy at 23 C Repeatability Sensors Transmitter operating range Optional display/keypad type Optional display resolution Housing Power Electrical connections Analogue output CE Conformity Probe dependent; 0 100%rh, C ( F), hpa ± 1.5%rh, ± 0.3 K (0.5 F) Better than 0.5%rh/0.1 C (0.2 F) Hygromer C94 %rh, Pt100 1/3 DIN temperature 0 99%rh non-condensing, C ( F), C with display Liquid Crystal 2 line numeric, 1 line alphanumeric, membrane keypad 0.1%rh, 0.1 C/ F, 0.01 calculated value IP65/NEMA4, ABS, 207 x 150 x 58,3 mm, 310 g (0.7 lb). Metal housing optional Standard; VDC (140 ma), VAC. Minimum DC supply voltage for current outputs: 5 VDC x load, 12 VDC Optional; VAC, 3.5 VA M16/PG9 cable gland, (7 mm / 0.275" cable) or 1/2" conduit adapters (US versions), connection terminals 18 AWG Current (0, 4 20 ma) max. load 500 Ω, Voltage (0 1, 5, 10 V) min. load 1000 Ω Standard product configured 4 20 ma, others are jumper selectable EN , EN ORDERING INFORMATION* H T S 1 1 X H T S 2 1 X H T S 3 1 X HygroFlex 1 standard version; 4 20 ma = 0 100%rh, C, DC/24 VAC power HygroFlex 2 standard version; Digital outputs only, DC/24 VAC power, 2 probe inputs HygroFlex 3 standard version; 4 20 ma = %rh, C/ C dew-point, DC/24VAC power, 2 probe inputs VDC, 12 24VAC power VAC power X No display D Optional display and keypad * Custom configurations are available, please request an order code matrix from ROTRONIC or your local distributor.
8 Dimensional Diagrams Dimensions in mm Mounting Plate Housing dimensions N.B. Electrical connection diagrams are available at e00/10 Modifications reserved ROTRONIC AG Grindelstrasse 6 CH-8303 Bassersdorf Tel Fax
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