Helix Semiconductors HS200 Data Sheet

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HS200 +48Vin 15W DC-DC MuxCapacitor Power IC The Helix Semiconductor HS200 DC-DC MuxCapacitor Power IC offers the highest energy efficiency per density.

1 HS Vin 15W DC-DC MuxCapacitor Power IC The Helix Semiconductor HS200 DC-DC MuxCapacitor Power IC offers the highest energy efficiency per density. When used with a low cost POL regulator, system efficiency is maximized. Each MuxCapacitor output can be tapped for intermediate voltages. The integrated multi-stage MuxCapacitor enables a low profile module for high density equipment. High efficiency reduces thermal loading for lower packaging costs. Intelligent MuxCapacitor timing & control optimizes power delivery efficiency from noload to maximum power. Applications Telecom Blades, Data Centers PoE: Wireless Access Points, Security Cameras, VoIP Phones Industrial Controllers, HVAC IoT & IIoT Gateways HS200 Block Diagram Features +24/48Vdc Input Voltage o Multi-stage MuxCapacitor 15W Output o Pout = Pout1 + Pout2 + Pout3 Multiple intermediate outputs o Low Voltage current limitation Offline Operation o 1/2mW Power Consumption Idle Operation: Active, Non-switching o 50mW Power Consumption o Active On Output > 97% 2.6W > 90% 15W Maximizes POL regulator efficiency Soft-Start Fault Detectors o Input Under Voltage o Output Over Voltage o Output Over Current o Thermal Shutdown 1

2 Table of Contents 1 Pin Configuration and Description Absolute Maximum Ratings Recommended Operating Conditions Parametric Specifications Functional Description MuxCapacitor Voltage Divider Bandgap Reference Generator Low Drop-Out Voltage Regulator Under-Voltage Lockout and POR Clock Generator Thermal Shutdown Reference System Application Package Drawings HS200 DC-DC MuxCapacitor IC

3 Table of Tables 1 HS200 MuxCapacitor IC Pin Assignments Absolute Maxium Ratings Recommended Operating Conditions V MuxCapacitor Voltage Divider V MuxCapacitor Voltage Divider V MuxCapacitor Voltage Divider Bandgap Reference Generator V LDO Under-Voltage Lockout Clock Generator Thermal Shutdown Revision History

4 Table of Figures 1 Pin Configuration HS200 DC-DC MuxCapacitor IC Block Diagram HS200 Application Schematic HS200 with Buck Regulator Application Schematic HS200 DC-DC MuxCapacitor IC Package Drawing

5 1 Pin Configuration and Description Figure 1: Pin Configuration HS200 DC-DC MuxCapacitor IC TQFP32 Table 1: HS200 DC-DC MuxCapacitor IC Pin Assignments Pin No. Name Description 1 VIN1 MuxCapacitor 1: DC input voltage supply pin 3 GND GND for internal reference and analog circuitry 4 VCC_LDO 5V LDO: Analog Output pin Attach 4.7µF capacitor from VCC_LDO pin to GND 5 VINLDO LDO: Input supply voltage pin Connect VINLDO pin to COUT2 or COUT3 5

6 7,8 COUT3 MuxCapacitor 3: Output Pin Attach output capacitor from COUT3 to PGND3. 11,12 CFLY3B MuxCapacitor 3: Bottom of fly capacitor 13,14 PGND3 Power GND 15,16 CFLY3T MuxCapacitor 3: Top of fly capacitor 17,18 VIN3 MuxCapacitor 3: DC input voltage supply pin 21 EN Device Enable: Input Pin 0 = Disable, 1 = Enable 22 SYNC External Clock Sync: Input pin 23 RT Charge Pump Frequency: Input Pin Add external resistor from RT pin to GND. 24 COUT2 MuxCapacitor 2: Output Pin Attach output capacitor from COUT2 to PGND2. 25 CFLY2B MuxCapacitor 2: Bottom of fly capacitor 26 PGND2 Power GND 27 CFLY2T MuxCapacitor 2: Top of fly capacitor 28 VIN2 MuxCapacitor 1: DC input voltage supply pin 29 COUT1 MuxCapacitor 1: Output Pin Attach output capacitor from COUT1 to PGND1. 30 CFLY1B MuxCapacitor 1: Bottom of fly capacitor 31 PGND1 Power GND 32 CFLY1T MuxCapacitor 1: Top of fly capacitor 2,6,9,10, 19,20 NC No Connect 6

7 2 Absolute Maximum Ratings The HS200 can be exposed to the following extremes without permanent damage to device operation. Performance is not guaranteed at these extremes. Table 2: Absolute Maximum Ratings 63 7

8 3 Recommended Operating Conditions The HS200 chip-set is designed to operate within the design limits specified in the Parametric Specifications when the conditions of the following table are not exceeded. Table 3: Recommended Operating Conditions 8

9 4 Parametric Specifications The electrical characteristics of the Helix Semiconductor HS200 is tested according to the following criteria noted in the Test column of each table: Unless otherwise specified, these specifications apply over: 37V < Vin < 57V, 4.5V < Vcc < 5.5, Fsw=100kHz, -40 C < TJ < 85 C. Typical values are specified at TA = 25 C. T : Directly or indirectly tested at 100% for production or prototype samples Q : Tested for qualification and bench evaluation D : Guaranteed by Design Notes: 1. Min and Max values are valid over Operating Conditions, unless otherwise stated. 2. Typ values are valid at typical Operating Conditions and typical process Parameters. Table 4: 60V MuxCapacitor Voltage Dividers G=1/2 Pout=P COUT1+ P COUT2+ P COUT3 Table 5: 30V MuxCapacitor Voltage Dividers G=1/2 Pout=P COUT1+ P COUT2+ P COUT3 9

10 Table 6: 15V MuxCapacitor Voltage Dividers G=1/2 Pout=P COUT1+ P COUT2+ P COUT3 Table 7: Bandgap Reference Generator 10

11 Table 8: 5V LDO Table 9: Under-Voltage Lockout Table 10: Clock Generator 11

12 Table 11: Thermal Shutdown 12

13 Figure 2: HS200 DC-DC MuxCapacitor IC Block Diagram RT SYNC Clock Generator Fault POR MuxCapacitor Control 60V MuxCapacitor Voltage Divider G=0.5 VIN1 CFLY1T PGND1 CFLY1B COUT1 Thermal Shutdown Over Current Fault Detect Fault 30V MuxCapacitor Voltage Divider G=0.5 15V MuxCapacitor Voltage Divider G=0.5 VIN2 CFLY2T PGND2 CFLY2B COUT2 VIN3 CFLY3T PGND3 CFLY3B COUT3 VINLDO GND Bandgap Reference Generator Vref 5V LDO VCC EN UVLO POR 13

14 5 Functional Description The Helix Semiconductors HS200 DC-DC MuxCapacitor IC is an easy to use, highly efficient DC voltage divider. It combines three MuxCapacitor Voltage Dividers to reduce the input voltage allowing the use of lower voltage / lower cost POL regulators. 5.1 MuxCapacitor Voltage Divider The HS200 Muxcapacitor Voltage Dividers (MCVD) divide the DC voltage present at the VIN1 pin to reduced voltages at the COUT1, COUT2, and COUT3 pins which provides the input voltage to an external POL regulator. The MCVD is comprised of three stages, each with a gain of ½. Each MCVD uses an external flying capacitor, an internal switching circuit, and an external hold capacitor. The switching device is configured to operate the corresponding voltage reduction circuit at charging and discharging phases from a two-phase non-overlapping on-chip clock generator. A soft-start current limiting switch with high Rdson is used for the first stage MCVD to limit the in-rush current when the chip is first enabled. Additionally, each MuxCapacitor contains over-current protection. The over-current protection automatically resets once the over-current condition clears. This feature is active at startup enhancing the soft-start ramp-up at each COUTx. 5.2 Bandgap Reference Generator The low power Bandgap Reference Generator is powered from the VINLDO pin. The bandgap includes a temperature compensated output voltage which is used as a reference by the intenal sub-circuit blocks. The bandgap incorporates a start-up circuit and is always on even when enable is low. 5.3 Low Drop-Out Voltage Regulator An integrated 5V LDO provides the supply voltage for the analog circuits. The 5V LDO is powered from the VINLDO pin. The 5V LDO uses the bandgap output as the reference voltage to generate the desired output voltage. This LDO includes short circuit protection and is always on even when enable is low. 14

15 5.4 Under-Voltage Lockout and POR The integrated under-voltage lockout circuit monitors the voltages at the 5V LDO output, and the Enable pin. It assures that the Muxcapacitor outputs remain in the off state whenever one of these signals drop below the set thresholds. Normal operation resumes once these signals rise above their thresholds. The Power On Ready (POR) signal is generated when each signal reaches their valid logic level. When the POR is asserted the Soft-Start sequence starts. All the UVLO comparators except the enable circuit are disabled when enable is low to achieve the ultra-low power dissipation. 5.5 Clock Generator The integrated clock generator s switching frequency is programmed with an external resistor connected from the RT pin to GND. This clock signal can be synchronized to an external clock by using the SYNC pin. Switching activity at the SYNC pin enables the internal synchronizer. When the synchronizer is enabled, the MuxCapacitor clock will track the SYNC pin switching rate. As the SYNC pin frequency slows down, the MuxCapacitor clock slows down. The SYNC signal is derived from the external POL s switch drive signal. This allows the MuxCapacitors to save power as the external switcher slows down due to reduced load demand. 5.6 Thermal Shutdown Temperature sensing is included and provides the signal to an over temperature detector. The trip threshold is set to 145 C. When trip threshold is exceeded, thermal shutdown turns off the Muxcapacitor outputs and resets the internal soft start. The restart is automatically initiated when the sensed temperature drops down within the normal operating range. A 20 C hysteresis is incorporated into the thermal shutdown threshold. The thermal shutdown circuit is disabled when enable is low to achieve the ultra-low power dissipation. 15

16 6 Reference System Application The following system diagrams provide 15W application schematics. The HS200 is first shown as a simple DC-DC voltage reduction circuit. Each MuxCapacitor stage performs a G=1/2 voltage reduction. Additionally, each MuxCapacitor output can be tapped to provide an intermediate voltage. Total power drawn from the HS200 cannot exceed 15W where Pout =Pout1 + Pout2 + Pout3. The second schematic adds a buck regulator after the HS200 to provide a regulated 5V output. The buck regulator taps off COUT2 whereby the output voltage of COUT2 is 12V for a VIN of 48V. COUT3 s output voltage may be too low for the post regulator during low VIN conditions. This configuration maximizes the efficiency of the POL regulator. 16

17 Figure 3: HS200 DC-DC Application Schematic Helix Semiconductors 17

18 Figure 4: HS200 with Buck Regulator Application Schematic Helix Semiconductors 18

19 7 Package Drawings The package for the HS200 DC-DC MuxCapacitor IC is shown in the following drawings. 7.1 HS200 DC-DC MuxCapacitor IC The HS200 DC-DC MuxCapacitor IC is packaged in a 32-pin TQPN package as shown below. Figure 5: HS200 DC-DC MuxCapacitor IC Package Drawing 19

20 Table 12: Revision History Date Revision Description 1 Initial Release Headquarters 9980 Irvine Center Drive Suite 100 Irvine, CA Information & Sales sales@helixsemiconductors.com Regional Office 5475 Mark Dabling Blvd. Suite 206 Colorado Springs, CO designs@helixsemiconductors.com Technical Support support@helixsemiconductors.com 20

Helix Semiconductors HS200 Data Sheet

Helix Semiconductors HS200 Data Sheet HS200 +48Vin 15W DC-DC MuxCapacitor Power IC The Helix Semiconductor HS200 DC-DC MuxCapacitor Power IC offers the highest energy efficiency per density. It enables use with low cost POL regulator (i.e.,