Plant Safety in the Chemical and Process Industry. Your Partner for safe, reliable and available production plants. TÜV SÜD Chemie Service GmbH
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1 Chemie Service Choose certainty. Add value. Plant Safety in the Chemical and Process Industry Your Partner for safe, reliable and available production plants TÜV SÜD Chemie Service GmbH
2 Expertise through experience TÜV SÜD Chemie Service GmbH is a 100 per cent subsidiary of TÜV SÜD AG. Evolved from the former in-company testing and inspection units at the chemical and pharmaceutical manufacturers BAYER, Dow Olefinverbund, HOECHST and the Materials Technology unit of HOECHST, TÜV SÜD Chemie Service GmbH is one of the oldest and most experienced plant inspection companies in Germany. As an international service provider to the chemical and pharmaceutical industries located in Germany, Belgium, USA, P. R. China, Singapore and India we operate worldwide. We offer modern, integrated services including testing and certification by a Notified Body or an approved body (Zugelassenen Überwachungsstelle, ZÜS). All your issues related to the safety and reliability of plants in the chemical and process industries are in the best of hands at TÜV SÜD Chemie Service GmbH.
3 Our services in detail Plant & Equipment Integrity Quality management for investment projects in Germany and abroad as per national/international standards (e.g. AD 2000, EN / EN 13480, ASME, China GB), national regulations and customer specifications Support for manufacturer selection/ auditing Review of purchasing specifications Support in questions addressing constructional design and material or welding requirements Strength, structural and stability analyses Stress and special analyses (e.g. FEM) Monitoring of production and quality assurance Approvals, inspections and certifications as per PED Expediting Plant Safety & Inspection Expert reports (water legislation, German Air Pollution Control Act (BImSchG), German Ordinance on Industrial Safety and Health (BetrSichV)) Support over safety issues and schemes Assistance in hazard assessment preparation Systematic safety assessment Periodic inspections in the operation phase of production facilities as per BetrSichV and water legislation, of machinery, cranes and lifting installations and of containers subject to transport law Inspection of safety/process instrumentation, control systems and explosion protection measures Damage analyses and assessment Verification of maintenance measures Assessment of specialist workshops and organisations as per WHG (Water Management Act) Data administration and monitoring of inspection dates via own IT tool (SAP-based) Training of operating personnel/ competent persons Support in the implementation of Knowledge-Based Inspection/ RBI/ TÜV-RoiM schemes Materials Technology Conventional and innovative nondestructive test methods Mechanical and technological tests Metallographic examinations and microstructural analyses (stationary and mobile) Corrosion monitoring Failure analyses and expert reports Testing laboratory for plastics and long-term creep Expert reports on materials and corrosion protection Support in material selection where corrosion resistance and durability are critical Support in selecting the right sealing systems
4 Your benefits 1. You obtain solutions exactly tailored to fit your requirements at a fair price. Boasting decades of market and technical experience in the sector Apparatus and piping integrity, we can suggest qualified manufacturers and, through suitable tests, assure the required quality. This prevents unscheduled downtime and reduces the number of operational shutdowns. The purchase of new equipment is facilitated tremendously as both observance of specified and statutory provisions and deadline monitoring are taken care of. 2. You opt for a partner offering integrated support. You do not need to provide your own resources for inspection activities, and thus save the costs incurred by employing expensive technical staff. The IT solution developed by us offer support on SAP basis. Failure to observe inspection dates thus becomes a thing of the past. 3. You save time. You will be supported with full service, provided by a single point of contact. This allows you to focus fully on your core business 4. You opt for experts able to assess what is feasible. Our experts are familiar with the statutory requirements in plant monitoring and inspection and act accordingly, so that you need not bother about details. 5. You opt for a partner who is there for you always. Represented at your location, we are always available when needed if necessary 24 hours a day.
5 Plant safety right from the design phase! To ensure your investment project is firmly founded right from the start, we offer support at home and abroad when it comes to purchasing or optimizing high-quality equipment used in the construction of your plants and installations regardless of whether they fall under regulatory supervision and inspection or not. We help you in selecting suitable manufacturers and assist you in questions of constructional design, material selection and welding. We review your orders for chemical-related requirements and take care of deadline and inspection date monitoring. Carrying out the specified and legally stipulated tests and inspections during production using modern test procedures, we assure the required quality of plants and technical equipment. We assist you right from the design phase in defining safety concepts in compliance with regulations. These concepts form the basis of inspections prior to commissioning and periodic inspections during operation. extends beyond legally stipulated tests and inspections! Within the scope of an integrated inspection programme, we support your process engineering plant from design and development through operation to decommissioning. Throughout these phases we offer customized service packages in line with all relevant laws and regulations from a single source. means confidence! As a permanently available on-site partner or part of a project team, the highly qualified staff of TÜV SÜD Chemie Service GmbH and their longstanding experience in production and plant inspection ensure expert, fast and cost-effective solutions for your safety issues.
6 Chemie Service TÜV SÜD Chemie Service GmbH Contact TÜV SÜD Chemie Service GmbH Kaiser Wilhelm-Allee, Building B Leverkusen Germany Plant & Equipment Integrity Kurt Schumacher Tel.: Plant Safety & Inspection Hans-Jürgen Petersen Tel.: Marketing & Sales Georg Moravec Tel.: Design Review & Engineering Paul Schwellenbach Tel.: Materials Technology Jens Keil Tel.: PA to CEO Beate Seiss Tel.: Quality Supervision Wolfgang Schütze Tel.: Documentation Tools Dietlof von Arnim Tel.: TÜV SÜD Greater China Kai Liu Tel.: TÜV SÜD PSB Singapore Teck Mong Lim Tel.: TÜV SÜD South Asia India Narayan Krishnan Tel.: TÜV SÜD America Gerhard Abel Tel.: Any questions? Call us! Our professionals provide expert advice. TÜV SÜD Chemie Service GmbH
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