RM6000 GPRS Modem / Router

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1 User Manual Version 6.30 AMG Systems Ltd March The Omega Centre Stratton Business Park Biggleswade Bedfordshire, UK SG18 8QB Tel: 44 (0) sales@amgsystems.com

2 1. Introduction 2. RM6000 Hardware Versions 3. Connections and Indicators DC power port, PSU requirements USB port Ethernet port RS232 Serial port (COM1) I 2 C bus I/O connections RS232 Serial port (COM2) Antenna connector LED indicators 4. SIM Card Types 5. Modem Operation Program Modes Internet gateway mode AT mode Point-to-point modes Server mode Many-to-One One-to-Many Examples 6. Configuration Installation of RM6000 Configuration Manager Connecting Configuration Manager to an RM6000 Modes of operation Internet Gateway Client General Client P-P AT Mode Server LAN Port details DHCP Server details Dynamic DNS (DDNS) Port Forwarding I/O monitoring, telemetry SMS, s and low power Serial port setup Diagnostics Monitor signal strength Set time and date Set unconditional reboot times SIM PIN code entry NTP Time Server Settings 7. Firmware upgrade 8. Technical specifications 9. EX6100 I/O Expansion Card Introduction Connections and Indicators Hardware Versions Technical Specifications

3 Section 1 Introduction High performance secure wireless communication over the GSM cellular network. Connects remote sites and equipment to the internet or point-to-point, m2m. RM6002 Features Quad band radio (850/900/1800/1900MHz) GSM / GPRS class B, class 10 Protocols: UDP, TCP, IP, PPP, ARP, PING Modes: FTP, HTTP, SMTP, SNMP, POP3 NAT Routing, DHCP, Port Forwarding Interfaces: Ethernet, RS232, USB On-board I/O (expandable) Configuration via USB Point-to-point, Transparent Tunnelling GPRS Always On, maintained connection Dynamic DNS (DDNS) DIN rail or IP67 enclosure option 9 to 36V dc power input Overview The RM6000 GPRS modem/router from RDT, uses a GSM/GPRS class B, class 10 Quad band radio, allowing operation on any of the major networks. The modem provides communications to remote devices over the GSM cellular network, where cabling or wire-line connections are difficult or in some cases, impossible. The RM6000 offers connectivity via Ethernet or RS232/RS485 serial ports with a USB port for programming. In addition, there is direct interfacing to sensors and alarms via the on-board I/O, which is expandable with an optional external I/O card. The modems offer a number of different operational modes as well as many user programmable features. The modems are supplied with RDT s user-friendly configuration software, enabling easy programming, set-up and monitoring, from any windows based PC or laptop. Operating modes include: internet gateway, client-server, point-to-point as well as all the standard GSM functions such as, SMS, & FTP. For point-to-point applications, we offer a number of options for maintaining the GPRS link ( always on ), including a regular heartbeat, inactivity timer and ping. Modems can be configured to operate as a single point-to-point link (RM6000 to RM6000), Many-to- One (a number of clients communicate to a central PC based server), or One-to-Many (a server polls a number of clients). The modems can work with various SIM cards for use on public or private APNs. They can use SIM cards with a static IP address, use standard SIM cards or cards with public dynamic IP addresses and DynDNS where required. The modem can be supplied as a board module suitable for DIN rail mounting, or in an IP67 weatherproof enclosure suitable for external installation (on a wall or on a 50mm diameter pole). An SMA connector is provided so that various antennas can be used. Section 1 Introduction

4 Section 2 RM6000 Hardware Versions Fixings M M Available as card only for mounting in customer s enclosure or DIN rail. Order details: RM6000: Modem card *** M M Fixings Diameter of 4 x mounting holes ('M') = 3.2mm Mounted in 100mm DIN rail carrier. Order details: RM6002: Modem on DIN carrier Mounted in IP67 enclosure for external use. Enclosure dimensions including lid: 180 x 130 x 35 Order details: RM6001: Modem in IP67 enclosure Section 2 RM6000 Hardware Versions

5 Section 3 RM6000 Connections and Indicators GPRS Module SIM Card Holder Signal Strength LEDs Antenna Connector (SMA) I/O Port I 2 C Bus Port GSM, GPRS, TX, RX LEDs COM2 Port Link & Data LEDs (Ethernet Status) Ethernet Port (RJ45) USB Programming Port RS232 Port RS485 Terminating Resistor link (LK3) DC Power Input 9-36V RS232 Terminal Block RS485 Terminal Block Ethernet Terminal Block USB Terminal Block NOTE: Terminal blocks are wired in parallel with their corresponding connector to allow easy wiring connection. Connectors 1. DC Power Input (JP1) This connector is a 2-way spring terminal block. An input of 9 36V dc is required. The power requirement is 1.2W idle, 10W peak max. 2. USB type B connector (SK3) and USB spring terminal block (JP2) The USB connector is mainly for use as the programming port. A Windows based program (RM6000 Configuration Manager) connects to this port via a USB supplied cable. This port can also be used with the RM6000 configured in AT mode, which allows the RM6000 to act as a standard modem responding only to AT commands. Section 3 RM6000 Connections and Indicators

6 3. Ethernet connector (SK4) and Ethernet spring terminal block (JP3) This connector allows Ethernet connectivity between the RM6000 and external Ethernet-capable equipment. The port conforms to IEEE with 10 Base T (10Mbps) capability. The port has no auto-polarity detect. A connection to a laptop requires a crossover LAN cable. 4. RS232 DB9 connector (SK5) and RS232 spring terminal block (JP4) The RS232 serial port is used for serial port transparent link modes, for AT command communication and for firmware upgrades. LK3 must be in position OUT for RS232 to work. Support for signals TXD, RXD, RTS, CTS, DTR, DSR, DCD with both hardware and software flow control capabilities. Baud rates between 1200 and 115,200bps can be set, together with various parity and stop bit settings. The serial port is configured as a DCE (Data Communications Equipment). DB9 and spring terminal connector pin assignments Pin Name Description Direction 1 DCD Data Carrier Detect OUT 2 RXD Received Data OUT 3 TXD Transmitted Data IN 4 DTR Data Terminal Ready IN 5 GND Signal Ground - 6 DSR Data Set Ready OUT 7 RTS Request To Send IN 8 CTS Clear To Send OUT 9 RI Ring Indicator OUT 5. RS485 spring terminal block (JP5) (Cannot be used at the same time as RS232) RS485 + and - are marked on the board. With LK3 in position IN, a 120 ohm terminating resistor is switched in. OUT means no terminating resistor. 6. I 2 C Bus connector (JP7) This is a 3-pin Molex type connector. It is used for external I/O expansion cards. 7. I/O spring terminal block (JP6) Pin Name D1 - I/P GND D2 - I/P GND AN - I/P GND D1 - N/C COM D1 - N/O D2 - N/C COM Description Digital 1 input Digital 1 ground Digital 2 input Digital 2 ground Analogue input Analogue ground Digital 1 relay output, normally closed Digital 1 relay common Digital 1 relay output, normally open Digital 2 relay output, normally closed Digital 2 relay common Section 3 RM6000 Connections and Indicators

7 D2 - N/O Digital 2 relay output, normally closed The two digital inputs are volt-free contacts. The two digital outputs are SPCO relay contacts, 24V. The analogue input is 0-5V or 0-20mA (link selectable, LK2). This input can also be used as the third digital input by adding a resistor on the board. 8. COM2 connector (JP8) This is the second RS232 serial port on a Molex type connector. This port is used for test purposes at present. 9. Antenna Connector The antenna connector is an SMA socket (female). An external antenna mates with this connector. The minimum antenna characteristics should be:- Frequency Range: Quad-band GSM850/GSM900/DCS1800/PCS1900 MHz Impedance: 50 Ohms nominal The Frequency range is network dependent. LED Indicators (ALL Green, surface mount) 1. GSM LED (D2) ON LED Status LED light activity RM6000 Status LED ON permanently RM6000 is switched ON but not registered on the GSM network OFF LED Flashing slowly LED Flashing rapidly LED OFF RM6000 is switched ON and registered on the GSM network, but no communication is in progress (Idle mode) RM6000 is switched ON and registered on the GSM network, and a communication is in progress RM6000 is switched OFF 2. GPRS LED (D15) ON LED Status LED light activity RM6000 Status LED ON permanently RM6000 has successfully attached to GPRS and has a GPRS data communication link established with a server or a client OFF LED Flashing slowly LED Flashing rapidly LED OFF RM6000 has successfully attached to GPRS, but has no GPRS data communication link established If DDNS (Dynamic DNS) is enabled and a DynDNS update is not successful RM6000 is attempting to attached to GPRS, but has not yet succeeded Section 3 RM6000 Connections and Indicators

8 3. TX LED (D16) This LED turns ON when data is transmitted over an established GPRS link. 4. RX LED (D17) This LED turns ON when data is received over an established GPRS link. NOTE- In AT mode of operation, only the GSM LED performs as indicated above. The GPRS, TX and RX LEDs are permanently OFF. 5. Signal Strength LEDs (D18 to D22) The Signal Strength LEDs indicate the strength of the received GSM signal. The higher the signal strength, the more LEDs will be lit. A minimum of two LEDs should be lit in order to achieve a usable connection. Three or more lit LEDs will make for a more stable connection. 6. Ethernet Data and Link LEDs (D5 and D6) If the LAN port is enabled, these LEDs indicate the status of the port. The LINK LED will turn ON when a physical Ethernet connection exists. The DATA LED will flash during the transmission or reception of Ethernet data. 7. I/O LEDs There are four LEDs next to the I/O connector (JP6) D11 turns ON when digital 1 input is activated. D12 turns ON when digital 2 input is activated. D13 turns ON when digital 1 output relay is activated. D14 turns ON when digital 2 output relay is activated. The appropriate LED turns OFF when the input/output is de-activated. All LEDs are green, surface mount LEDs. Section 3 RM6000 Connections and Indicators

9 Section 4 SIM Cards There are various types of SIM cards: - Standard type This is the type of SIM card that is used, for example, in mobile phones, and can be used in GPRS modems/routers provided that the modem is configured as a client (initiating calls). This SIM card is connected to the service provider s general network. When a device using a standard SIM card is powered up, it will connect to the service provider s wireless network (GPRS) and be assigned a local IP address on the service provider s public APN (Access Point Name). The local IP address cannot be directly accessed by another GPRS device i.e. the IP address is not truly visible on the Internet. Devices that only initiate calls can use this type of SIM card. Can be used for an RM6000 in Internet Gateway mode or point-to-point for the client (not the server). SIM card with a public, static IP address This type of SIM card is assigned a permanent IP address that is visible on the Internet. Any GPRS device can initiate calls to the assigned, public IP address. An RM6000 modem configured as a server (listener) would use this type of SIM card. SIM card with public, dynamic IP address This type of SIM card is similar to the one above, but has a public dynamic IP address assigned to it by the service provider s APN. Because the IP address is dynamic and can change at random, it is difficult to contact a modem with a dynamic IP address. There are a couple of methods of discovering the current IP address (SMS or Dynamic DNS). There are various ways for a remote unit to access this public dynamic IP address. A common method is for the server unit (that has the public dynamic IP address) to automatically connect to a third party DDNS (Dynamic DNS) service after an IP address has been assigned to it. The server then informs the DDNS service what its assigned IP address is. The DDNS service logs this new IP address against a previously configured domain name. Remote units will then be able to contact the server using the domain name instead of an IP address. For example: - A GPRS modem configured as a server, powers up. It is assigned a public IP address of (A public IP address is one that is visible on the Internet). The server contacts its DDNS service and informs it that its IP address is The DDNS service logs this IP address against a previous agreed domain name e.g. Remote units always initiate calls to this fixed domain name At random intervals the service provider allocates a new IP address. This is sent to the DDNS service, which updates its records and assigns the new address to the domain name Private APNs Most service providers and many third party companies offer private APN s and private VPN s (Virtual Private Network). The main advantage of using an APN is that each modem usually has a static IP address and the connection is much more secure. An APN in effect offers a closed user group, so there is no public access to the web, which cuts out unwanted traffic, spam etc. Section 4 RM6000 SIM Cards

10 Section 5 Modem Operation - Program Modes Server Mode Configuration 1 Customer Equipment Customer Equipment Telemetry RM6000 Client RM6000 Server Telemetry In this mode an RM6000 client connects to an RM6000 server. The client is pre-programmed to connect to the server on power up. Once connected, data can be exchanged. If both the server and the client are RM6000 units, then digital I/O can also be exchanged. The link provides a tunnel for either transparent Ethernet or RS232 data, e.g. PLC to PLC. The server must have a SIM card with a public IP address i.e. visible on the Internet. A server port number must be entered. This is the port that client modem/routers connecting to this server have to program into their remote server parameters. Note that in this mode, there is no NAT. If the LAN port is used, the connected unit must use the entered IP address information (see LAN tab) as its destination address. The RM6000 will then automatically route the packets to the remote client. Operation On power-up, the RM6000 will attempt to obtain a GSM and GPRS connection. When the server is logged onto the GSM network, the GSM LED will flash. When attachment has been made to GPRS, the GPRS LED will flash. The server will now listen for clients. When a client connects, the GPRS LED will permanently illuminate and data can be exchanged. Configuration 2 Client RM6000 Server Customer Equipment e.g. PLC In this mode a non-rm6000 client connects to an RM6000 server. Once connected, data can be exchanged. The link provides a tunnel for either transparent Ethernet or RS232 data. When the RM6000 is in server mode, only one client should be connected. Section 5 Modem Operation - Program Modes

11 Configuration 3 Customer Equipment e.g. PLC Client RM6000 Servers Customer Equipment e.g. PLC One non_rm6000 client can connect to many RM6000 servers. In the above example, a client is polling individual remote PLCs. The PLCs may be connected to the RM6000 servers via RS232 or Ethernet. The servers must all use a SIM card with a public IP address i.e. visible on the Internet. Another way of realising the above configuration, especially if you need to communicate with the remote unit on more than one port number, is to use Internet Gateway mode with Port Forwarding (described later). However, in Internet Gateway mode, only Ethernet can be used between the server and the remote equipment i.e. RS232 cannot be used. The client would behave as a master polling station. Client P-P (Point-to-Point) and Client General Configuration 4 Customer Equipment Customer Equipment Telemetry RM6000 Client RM6000 Server Telemetry In this mode an RM6000 client connects to an RM6000 server. Once connected, data can be exchanged. If both the server and the client are RM6000 units, then digital I/O can also be exchanged. The link provides a tunnel for either transparent Ethernet or RS232 data, e.g. PLC to PLC. There are two types of client connection modes Client General or Client Point-to-Point. Client General is like dialup; it connects when there is data to send. Client Point-to-Point tries to maintain a permanent link. NOTE: If connecting to an RM6000 server, only one client should be used. Client General Use this setting to configure the RM6000 as a general client router. The server s IP address (Remote Address) and port (Remote Port) must be pre-programmed into the RM6000 (using the RM6000 Configuration Manager). A domain name can also be entered as the remote address. Note that in this mode, there is no NAT. If the LAN port is used, the connected unit must use the entered IP address information (see LAN tab in RM6000 Configuration Manager) as its destination address. The RM6000 will then automatically route the packets to the server entered in the Remote Address box. Operation Section 5 Modem Operation - Program Modes

12 On power-up, the RM6000 will attempt to obtain a GSM and GPRS connection. When the router is logged onto the GSM network, the GSM LED will flash. When attachment has been made to GPRS, the GPRS LED will flash. When data comes in to the LAN or Serial ports (dependant on COM port selection), the RM6000 will attempt to attach to the server. If successful, the GPRS LED will stop flashing and remain permanently ON and the data will be sent. Data can now be exchanged between the client and the server. After 30 seconds of data inactivity, the client will detach itself from the server and the GPRS LED will once again flash. To setup a Client General, select: - 1. Client General 2. Serial or LAN comms port 3. In the I/O tab, ensure that I/O is NOT enabled if the server is not another RM6000 (unless I/0 SMS is used (see section 6). Client P-P (Point-to-Point) The difference between this mode and the Client General mode is that after a successful GPRS attachment has been made, the unit will then immediately try to connect to the server without first waiting for incoming Ethernet data. The server could be an RM6000 or any other type of server. The Client P-P mode will always try to maintain a permanent connection to a server, i.e. there is no disconnection after 30 seconds of inactivity. Note that if the connection to the server is lost, the connection will automatically be re-established when data enters the LAN or Serial ports (dependant on COM port selection) of the client. Keep Alive options can also be set in order to help maintain a permanent connection. To setup a Client P-P, select: - 1. Client P-P 2. Serial or LAN comms port 3. Keep Alive options 4. In the I/O tab, ensure that I/O is NOT enabled if the server is not another RM6000 (unless I/0 SMS is used (see section 6). Keep Alive Options 1. Heartbeat (RM6000 client to RM6000 server only) For RM6000 client to RM6000 server, the Outgoing Heartbeat Only tick box must be un-ticked. Unlike the Client General, the Client P-P will try to maintain a permanent connection to an RM6000 server. In the event that the connection is lost, it will attempt re-connection when data comes in. In order to help maintain a permanent connection, a Heartbeat period can be configured. Every x minutes (x = entered minutes), a proprietary heartbeat command is sent to the server. An ACK has to be sent from the server back to the client. If no ACK is received after three attempts, the client will (in this order) clear down the server connection and try to obtain a new one, detach and reattach to GPRS, and finally, if there is no success, the unit will reboot. Note that entering zero minutes can disable the heartbeat. If the heartbeat is disabled and the network times out the server connection, incoming data (local LAN or Serial) will force reconnection. Section 5 Modem Operation - Program Modes

13 NOTE that the heartbeat and its ACK command is proprietary and should therefore only be used between two RM6000 routers. 2. Heartbeat (RM6000 client to any other server) For an RM6000 client to any other server, the Outgoing Heartbeat Only tick box must be ticked. Every x minutes (x = entered minutes), a proprietary heartbeat command is sent to the server, without the RM6000 client expecting any reply. Doing this will ensure that there is data activity at least every x minutes. This will ensure that the network does not break the client-server connection due to data inactivity. This is especially important if the RM6000 client is polled by the server and does not initiate unsolicited data on its own. 3. TCP Inactivity After x minutes of no TCP activity, the RM6000 client will kill the client to server connection and reestablish it. Entering a zero will disable this function. 4. Auto Reconnect If the GSM network has timed out the client to server connection and cleanly cleared down the connection to both units, the client will re-establish the connection. It is strongly recommended to enable this function should a permanent link be required. 5. PING The PING will not guarantee an end-to-end connection. It can be used to PING a named IP address and set to transmit at regular intervals. The network will see the traffic generated, which should help maintain the link. (Some networks close the connection if there is no activity after a certain period. This period varies between networks and may also be traffic related i.e. shorter when the network is busy). Configuration 5 Customer Equipment RM6000 Client Server In this mode an RM6000 client connects to a non-rm6000 server. Once connected, data can be exchanged. The link provides a tunnel for either transparent Ethernet or RS232 data, e.g. PLC to PLC. The RM6000 client automatically connects to a pre-defined server on power up, and using various Keep Alive options, attempts to maintain a permanent connection to the server. Configuration 6 RM6000 Clients Server The One-to-One configuration as shown in Configuration 5 can be expanded to a Many-to-One configuration. Section 5 Modem Operation - Program Modes

14 The RM6000 client automatically connects to a pre-defined server on power up, and using various Keep Alive options, attempts to maintain a permanent connection to the server. Every client is usually programmed to connect to a different port on the server. Configuration 7 RM6000 Servers Customer Equipment e.g. PLC-2 Slave Slave Customer Equipment e.g. PLC-1 Master RM6000 Client Customer Equipment e.g. PLC-3 Slave This configuration is a special one where a PLC master wants to poll more than one PLC slave, but using legacy RS232/RS485 as the physical interface and either MODBUS RTU, MODBUS ASCII or DF1 Half-Duplex protocols. The problem with using legacy RS232/RS485 PLC s is that it is not IP based, therefore cannot be used directly in a one-to-many configuration using GPRS modems/routers. This is because the master PLC does not know the IP address of a slave PLC; it only knows its numeric station number or slave address. Without an IP address, the master cannot contact a slave over GPRS. The RM6000 Client has a special mode of operation which allows a user to create a table of maximum 50 Station Numbers mapped to IP Addresses and Port numbers. If, for example, the unit is set to Serial port, Client General and DF1 Half-Duplex as the protocol, the RM6000 client will extract the Station Number from the DF1 command sent to it by the PLC Master and, using the lookup table, associate an IP address and port to that Station Number. The RM6000 will then attempt a TCP connection to the IP address and port. The IP address must be one that is public (visible on the Internet). For example it could be the IP address of the RM6000 server connected to PLC-2 slave. Once connected, data can be exchanged between the PLC Master and PLC Slave. The connection will prevail until either 30 seconds of data inactivity has elapsed, or until the Master PLC sends a command to connect to a different Station Number. A typical configuration example is given in the next section. Section 5 Modem Operation - Program Modes

15 Internet Gateway Mode Use this setting to configure the RM6000 as an Internet gateway. In this setting the LAN (Ethernet) port must be used i.e. RS232 cannot be used. The RM6000 can either act as a DHCP server, allocating IP addresses to the units connected to its LAN port, or the DHCP function can be turned OFF, allowing the external units to specify their own static IP addresses. In this mode, the RM6000 also acts as a NAT router, allowing the connected units to gain complete access to any server on the Internet. Port Forwarding is available in Internet Gateway mode. Using an appropriate SIM account (i.e. with a public address accessible on the Internet), external devices connected to the RM6000 can be remotely accessed using Port Forwarding. The APN information must be entered and optionally a ping address and ping period can also be entered. Details of the APN (Access Point Name), User Name and Password, are supplied by the network provider when obtaining a SIM card. Operation On power-up, the RM6000 will attempt to obtain a GSM and GPRS connection. When the router is logged onto the GSM network, the GSM LED will flash. When attachment has been made to GPRS, the GPRS LED will flash. Unlike in other operational modes, the TX and RX LEDs will not function, except when a ping is in progress. Configuration 8 Server RM6000 Internet Gateway Server The above example shows units connected to an RM6000 having the ability to access any server on the Internet. In this example where the connected units always initiate the data, the RM6000 would only require a standard SIM card. Section 5 Modem Operation - Program Modes

16 Configuration 9 Customer Equipment e.g. PLC Server running polling software RM6000 Internet Gateway mode Customer Equipment e.g. PLC In this example, a server is polling remote PLCs. The PLCs are connected to the RM6000 units via Ethernet. Each PLC has a local IP address, and each RM6000 has a public IP address. Using Port Forwarding on the RM6000 units, data from the server is forwarded to a particular PLC from the public address and port of an RM6000. If need be, one PLC can also communicate directly with another PLC by using the called PLC s public IP address and port number. AT Mode This mode should be selected if you wish to use the RM6000 as a standard GSM/GPRS modem using AT commands. In this mode you can use either the RS232 port or the USB port. Other than programming the unit, the USB connection can only be used in AT mode. In AT mode, both the Digital I/O and the Diagnostics screens of the RM6000 Configuration Manager are disabled. After connecting, send the string ATE0V1 in order to get command replies. I/O (Input/Output) The RM6000 has two digital inputs, two digital outputs, and one analogue input. The digital inputs need volt-free signals to operate (e.g. short D1 or D2 inputs to GND to activate) and the digital outputs are relay contacts (N/O, Common, N/C). The analogue input is either 0-5V or 0-20mA. The I/O can be:- 1. Connected in a Point-to-Point mode between two RM6000 units. 2. Can trigger pre-programmed SMS or messages. 3. Can wake up a unit from low power mode, send SMS or messages, and go back to sleep again. Section 5 Modem Operation - Program Modes

17 Configuration 10 I/O Input I/O Output Sensor RM6000 Client RM6000 Server I/O - Point to Point (RM6000 to RM6000) In this mode an RM6000 client connects to an RM6000 server via GPRS. The two on-board digital inputs of the client are configured to send their statuses to the server i.e. digital inputs 1 and 2 of the client activates or de-activates digital outputs 1 and 2 of the server. Similarly, digital inputs 1 and 2 of the server can activate or de-activate digital outputs 1 and 2 of the client. The analogue input is not used in this mode. Configuration 11 Mobile Phone Sensor I/O Input PC RM6000 SMS (Text Messaging) and In the SMS/ mode, digital inputs 1 and 2 (D1 and D2) and the analogue input can all be programmed to trigger and send messages. The analogue input can be used as a third digital input, but if needed to be used as a digital input, we must be informed of this when ordering the unit, as it requires a minor change on the modem card. SMS or messages can be configured to be sent on time, event or both. Configuration 12 Solar Panel Sensor I/O Input PC RM6000 Battery Low Power Mode If a unit is installed at a remote location powered with a battery and solar power, it may be useful to use Low Power Mode. In this mode, the unit will sleep between messages. For example, it can be configured to wake up at 06:00 am, send the analogue value in an and then sleep until 6:00 pm. In the Low Power (sleep mode) the unit will draw approximately 40mA. Section 5 Modem Operation - Program Modes

18 RM6000 Configuration Examples This section contains real examples of how to configure the RM6000. The RM6000 Configuration Manager program must be used. Example 1 Point to point, PLC to PLC (Ethernet) GSM/GPRS IP: GSM/GPRS IP: Customer Equipment e.g. PLC-1 Customer Equipment e.g. PLC-2 LAN port on PLC-1: RM6000 Client LAN port on client: RM6000 Server LAN port on server: LAN port on PLC-2: Two PLCs (Programmable Logic Controllers) need to be connected to each other. Both have LAN ports. PLC-1 is connected to an RM6000 client and PLC-2 is connected to an RM6000 server. The RM6000 server has a public, static IP address ( ), which is accessible over the Internet. The RM6000 client has a standard SIM and was allocated an IP address of by its APN. When the RM6000 is configured as Client P-P, Client General or Server, then whatever TCP data enters its LAN port will automatically be routed over GPRS. Similarly, all received GPRS data will automatically be routed to and output from the router s LAN port. Note that in these operational modes, there is no NAT routing and only one external LAN device can be connected to the RM6000. The destination addresses and ports of both PLC-1 and PLC-2 have to be the LAN IP addresses and ports of the RM6000 client and server respectively. Setup PLC-1 LAN port IP address Port 2222 PLC-1 destination address Port 2222 RM6000 client LAN port IP address Port 2222 RM6000 client Remote Address (that of the RM6000 server) RM6000 client Remote Port (that of the RM6000 server) RM6000 server Server Port PLC-2 LAN port IP address Port 2222 PLC-2 destination address Port 2222 RM6000 server LAN port IP address Port 2222 If the TCP socket connection (link) between the client and server has to be permanent, then the Keep Alive options on the client should be set. See earlier in this section for more information on these. Section 5 Modem Operation - Program Modes

19 Example 2 Point to point, PLC to PLC (RS232) GSM/GPRS IP: GSM/GPRS IP: Customer Equipment e.g. PLC-1 RS232 RS232 Customer Equipment e.g. PLC-2 RM6000 Client Client RM6000 Server Server Two PLCs (Programmable Logic Controllers) need to be connected to each other. Both have RS232 ports. PLC-1 is connected to an RM6000 client and PLC-2 is connected to an RM6000 server. The RM6000 server has a public, static IP address ( ), which is accessible over the Internet. The RM6000 client has a standard SIM and was allocated an IP address of by its APN. When the RM6000 is configured as Client P-P, Client General or Server, then whatever serial data enters its RS232 port will automatically be routed over GPRS. Similarly, all received GPRS data will automatically be routed to and output from the router s RS232 port. Setup RM6000 client Remote Address (that of the RM6000 server) RM6000 client Remote Port (that of the RM6000 server) RM6000 server Server Port In the GPRS tab, select Serial for the COM port In the RS232 tab, select the correct serial port parameters If the TCP socket connection (link) between the client and server has to be permanent, then the Keep Alive options on the client should be set. See earlier in this section for more information on these. Section 5 Modem Operation - Program Modes

20 Example 3 Point to point, PLC to Server GSM/GPRS IP: GSM/GPRS IP: Customer Equipment e.g. PLC-1 LAN port on PLC-1: RM6000 Client LAN port on client: Server The principle is similar to that of example 1 above, except that the server is connected to the Internet via e.g. broadband (ADSL) rather than using an RM6000 server. Setup PLC-1 LAN port IP address Port 2222 PLC-1 destination address Port 2222 RM6000 client LAN port IP address Port 2222 RM6000 client Remote Address (that of the server) RM6000 client Remote Port (that of the server for this client) NOTE: Ensure that the I/O on the RM6000 is NOT enabled! If the TCP socket connection (link) between the client and server has to be permanent, then the Keep Alive options on the server should be set. See earlier on in this section for more information on these. Usually the server would be running a special program that, for example, would collect data from one or more remote clients. A client could be identified by a port number, so in the above example, port number 8080 identifies the client with PLC-1 connected to it. If more clients (with different port numbers) are added to connect to the one server, a Many-to-One topology can be realised. Section 5 Modem Operation - Program Modes

21 Example 4 Internet Gateway Mode (1) Eth Server RM6000 Client DHCP server Server In this mode the RM6000 client is configured in Internet Gateway Mode and the LAN (Ethernet) port must be used. The RM6000 can either act as a DHCP server, allocating IP addresses to the units connected to its LAN port, or the DHCP function can be turned OFF, allowing the external units to specify their own static IP addresses. In this mode, the RM6000 also acts as a NAT router, allowing the connected units to gain complete access to any server on the Internet. Port Forwarding is available in Internet Gateway mode (see section 6). Using an appropriate SIM account (i.e. with a public address accessible on the Internet), external devices connected to the RM6000 can be remotely accessed using Port Forwarding. RM6000 setup On the GPRS tab, select Internet Gateway mode. On the LAN tab, select: - IP Address Subnet Mask DHCP Start Address DHCP Range - Range of IP addresses to allocate (default 8) For example, (with DHCP ON) if the DHCP Start Address is and the DHCP Range is 8, then the addresses from to will be used to allocate to connected units. The connected units must be set to obtain an IP address automatically. Section 5 Modem Operation - Program Modes

22 Example 5 Internet Gateway Mode (2) Port Port 8080 Customer Equipment e.g. PLC1 Server running polling software RM6000 Internet Gateway mode Customer Equipment e.g. PLC Port Port 8080 In this example, a server is polling remote PLCs. The PLCs are connected to the RM6000 units via Ethernet. Each PLC has a local IP address, and each RM6000 has a public IP address. Using Port Forwarding on the RM6000 units, data from the server is forwarded to a particular PLC from the public address and port of an RM6000. If need be, one PLC can also communicate directly with another PLC by using the called PLC s public IP address and port number. RM6000 Setup (All of them) Select Internet Gateway (GPRS tab) Enter APN, User Name and Password for SIM account In Pt Fwd tab Public Network Port External Device IP Address External Device Port In LAN tab DHCP Server - OFF IP Address Subnet Mask PLC Setup (All of them) Local IP Address Local Subnet Mask Local Port The public IP address of the SIM of the RM6000 connected to PLC1 is The public IP address of the SIM of the RM6000 connected to PLC2 is If the server wants to communicate with PLC1, it must address , port The data will be routed to PLC1 via the Port Forwarding information. If the server wants to communicate with PLC2, it must address , port The data will be routed to PLC2 via the Port Forwarding information. Section 5 Modem Operation - Program Modes

23 Example 6 One-to-Many legacy RS232/RS485 PLCs Public IP Address: Port: 1000 Customer Equipment e.g. PLC-2 Slave Slave RM6000 Servers Customer Equipment e.g. PLC-1 Master RM6000 Client Public IP Address: Port: 1000 Customer Equipment e.g. PLC-3 Slave This configuration is a special one where a PLC master wants to poll more than one PLC slave, but using legacy RS232/RS485 as the physical interface and either MODBUS RTU, MODBUS ASCII or DF1 Half-Duplex protocols. For this example, assume that the protocol in use is DF1 Half-Duplex. (NOTE: DF1 Full-Duplex cannot be used in a one-to-many configuration using RM6000 units and GPRS). Also, because of the timeouts involved when using GSM/GPRS connections, the ACK timeout of the PLC master should be greater than or equal to 10 seconds. (As soon as the ACK to a PLC master command is received, the PLC master can poll the next slave; however, the PLC must wait at least 10 seconds to receive the ACK before any re-tries are attempted). RM6000 Client Setup The PLC master connects to the RM6000 client using RS232/RS485. On the GPRS tab, enter the APN, Username and Password for the SIM, then select:- COM port - Serial Configure as - Client General Protocol - DF1 Half Duplex Click on the Setup Protocol button. Fill in the table of the Slave Addresses mapped to the RM6000 IP Addresses and Ports. For example, the Public IP Address of the RM6000 server connected to the PLC- 2 slave is The port to use is port The PLC slave station number is 2. When the RM6000 client receives a DF1 command (from the connected PLC master) that the PLC wants to connect to station number 2, the RM6000 will translate the station number to an IP address, in this case The RM6000 client now attempts to connect to the RM6000 server on the public IP address When connected, the RM6000 server routes the command to its RS232/RS485 port and out to the PLC slave. Section 5 Modem Operation - Program Modes

24 RM6000 Server Setup The PLC slaves connect to RM6000 servers. The servers must have SIM cards with public IP addresses. On the GPRS tab, enter the APN, Username and Password for the SIM, then select:- Server Port (Same as that in the DF1 table of the RM6000 Client) COM port - Serial Configure as - Server Any data that comes into the RM6000 server on its public IP address will be routed to the PLC slave via the RS232/RS485 port. Any data from the PLC slave will be routed back to the PLC master. The slave PLCs cannot initiate communications to the master PLC. The slave PLCs must be polled by the master PLC. Section 5 Modem Operation - Program Modes

25 Example 7 I/O Point to Point (RM6000 to RM6000) I/O Input I/O Output Sensor RM6000 Client RM6000 Server In this example a digital output from a sensor is required to be monitored remotely. One way of achieving this is to connect the digital output from the sensor to Digital Input 1 (D1) of an RM6000 acting as a client. The client must be configured to connect to an RM6000 server via GPRS. When D1 input in the client is activated by the sensor, the client will connect to the server and the D1 output in the server will activate. Similarly, if the D1 input in the client de-activates, then the D1 output in the server will also de-activate. The client end can be configured either as a Client P-P or Client General. Client P-P will try to always maintain a GPRS connection to the server using various keep alive options. Client General will only connect to the server if there is data to send. It will send the data then disconnect from the server after 30 seconds. If the sending of the I/O is infrequent, it is recommended that you set the client end to Client General. Client Setup GPRS tab Select Client General. Enter the APN information for GPRS connection. Enter the IP address and port of the server. I/O Tab Tick Enable Point-to-Point Server Setup Note that the server must have a SIM card with a public IP address i.e. visible on the Internet. GPRS tab Select Server. Enter the same port number as previously entered in the client. Enter the APN information for GPRS connection. I/O Tab Tick Enable Point-to-Point Section 5 Modem Operation - Program Modes

26 Example 8 SMS and Mobile Phone Sensor I/O Input PC RM6000 In this example a digital or analogue output from a sensor is required to trigger an SMS (Text) message and/or an message. The output from the sensor is connected to the digital/analogue input of the RM6000. SMS and messages must be setup. The SMS and section in section 6 of this manual gives detailed information on the setting up of SMS and messages. Setup GPRS tab Select Internet Gateway. Enter the APN information for GPRS connection. On the I/O tab:- Enter the Site Reference. Enter the I/O descriptions. Tick Enable SMS/ s. Enter SMS and/or messages per input as described in section 6 of this manual. Select Settings from the pull-down Set menu at the top of the page and enter all the SMTP Settings (outgoing mail server details). If analogue is used, SMS, s, Timed s and Low Power mode can all be selected as described in section 6 of this manual. It is strongly recommended that you also enable the NTP Time Server. This will ensure the accuracy of the built-in Real Time Clock (RTC) as the unit will update its RTC from an Internet time server on power up and once a day at 01:00. The RTC is used to time-stamp the diagnostic messages, the unconditional reboots and the SMS and messages that get sent out. See the NTP Timer Server section in section 6 of this manual for more information. Section 5 Modem Operation - Program Modes

27 Example 9 Low Power Mode Solar Panel Sensor I/O Input PC RM6000 Battery In this example an analogue output from a sensor is required to be to be read and the value sent in an twice a day. Low power is useful if the unit is powered by a battery, charged by a solar panel. The SMS and section in section 6 of this manual gives detailed information on the setting up of messages. Setup GPRS tab Select Internet Gateway. Enter the APN information for GPRS connection. On the I/O tab:- Enter the Site Reference. Enter the I/O descriptions. Tick Enable SMS/ s. Select Settings from the pull-down Set menu at the top of the page and enter all the SMTP Settings (outgoing mail server details). Click on the Set button. Tick Enable Analogue Input 1. Enter an upper or/and a lower threshold in volts or ma. Enter 0 as the Repeat Interval. Press Apply. Click on the Timed button. Tick Enable Timed s. Enter an recipient. If, for example, you want an sent twice a day at 6am and 6pm, enter 06:00:00 for the Start Time and select 12 hours for the interval. The RM6000 will wake up at 06:00 am, send the analogue value in an and then sleep until 6:00 pm. In the Low Power (sleep mode) the unit will draw approximately 40mA. If you tick the Enable D1 relay Output box, when the unit wakes up at 6:00 am, it will immediately switch D1 on. This relay contact can be used to switch power to an external sensor. The modem will wait 1 minute while it connects to the GPRS network, before taking a reading from the sensor, allowing enough time for the sensor reading to settle. It is strongly recommended that you also enable the NTP Time Server. This will ensure the accuracy of the built-in Real Time Clock (RTC) as the unit will update its RTC from an Internet time server every time it wakes up. The RTC is used for controlling and time stamping the timed s. See the NTP Timer Server section in section 6 of this manual for more information. Section 5 Modem Operation - Program Modes

28 Section 6 RM6000 Configuration Manager Installation The RM6000 Configuration Manager program runs under Windows. The connection from the PC running the program to the RM6000 is via a supplied USB cable. You must install the USB driver first before you run the RM6000 Configuration Manager. On the supplied CD, navigate to the 'Wavecom USB driver' folder and select 'setup'. This automatically installs the required USB driver. In Windows 7, an error may occur during installation as follows: In this case, click on the Ignore button, and continue to install. After this has been installed, navigate to the 'RM6000 Configuration Manager' folder and select 'setup'. After installation, run the program. The following screen will be displayed: - Section 6 RM6000 Configuration Manager

29 Turn OFF the RM6000 and connect the PC to the RM6000 using the supplied USB cable. Turn ON the RM6000. Click on the Connect button. After a few seconds, the program should indicate a successful connection as follows: - The following pages describe the various options and settings:- Section 6 RM6000 Configuration Manager

30 Configuration Menu New Configuration Open Close Save Save As Receive from RM6000 Send to RM6000 Exit - Clears the contents of all tab pages, ready for new parameters - Load in a previously saved parameter file (.rm6 file) - Close a loaded file - Save all entered parameters into a file - Same as above but with the option of changing the file name - Upload parameters from the RM6000 to the program - Download parameters from the program to the RM Exit the program Section 6 RM6000 Configuration Manager

31 Operating Modes For greater detail regarding the various operating modes, please see section 5. Internet Gateway In this setting the LAN (Ethernet) port must be used. The RM6000 can either act as a DHCP server, allocating IP addresses to the units connected to its LAN port, or the DHCP function can be turned OFF, allowing the external units to specify their own static IP addresses. In this mode, the RM6000 also acts as a NAT router, allowing the connected units to gain complete access to any server on the Internet. Port Forwarding is available in Internet Gateway mode (see later in this document). Using an appropriate SIM account (i.e. with a public address accessible on the Internet), external devices connected to the RM6000 can be remotely accessed using Port Forwarding. Details of the APN (Access Point Name), User Name and Password, are supplied by the network provider when obtaining a SIM card. APN User Name Password Ping Address Ping Period - Access Point Name - APN user name - APN password - IP address or domain name to ping - Time period between pings in minutes. Enter 0 to disable the ping. (See section 5.4 for details) Fields greyed out are not required in this mode. Section 6 RM6000 Configuration Manager

32 Client General When this mode is selected, the Protocol selection box appears. Standard should be selected unless a one-to-many configuration using a specific protocol is used. (See Section 5, Configuration 7 and Example 6). When data comes into the LAN or Serial ports (dependant on COM port selection), the RM6000 will attach to the server (pre-defined parameters if Standard protocol selected). Data can now be exchanged between the client and the server. After 30 seconds of data inactivity, the client will detach itself from the server. Note that in this mode, there is no NAT. If the LAN port is used, the connected unit must use the LAN IP address of the modem (see LAN tab) as its destination address. The RM6000 will then automatically route the packets to the server entered in the Remote Address box. APN - Access Point Name User Name - APN user name Password - APN password Remote Address - IP address (or domain name) of the server ( Standard selected) Remote Port - Remote port of the server ( Standard selected) Ping Address - IP address or domain name to ping Ping Period - Time period between pings in minutes. Enter 0 to disable the ping. Select COM Port - LAN (Ethernet) or Serial (for transparent link) NOTE: If I/O with SMS is used, then see section on SMS I/O. Section 6 RM6000 Configuration Manager

33 This is an example of selecting DF1 Half-Duplex protocol. (Could be Modbus RTU or Modbus ASCII instead). The RM6000 Client has a special mode of operation which allows a user to create a table of maximum 50 Station Numbers mapped to IP Addresses and Port numbers. If, for example, the unit is set to Serial port, Client General and DF1 Half-Duplex as the protocol, the RM6000 client will extract the Station Number from the DF1 command sent to it by a connected PLC Master and, using the lookup table, associate an IP address and port to that Station Number. The RM6000 will then attempt a TCP connection to this IP address and port. The IP address must be one that is public (visible on the Internet). For example it could be the IP address of an RM6000 server connected to a PLC slave. NOTE that this method could be used for legacy RS232/RS485 connected PLC s. For TCP/IP based PLCs, other methods could be used, e.g. Internet Gateway. Clicking on the Setup Protocol button results in the following display:- Up to 50 entries can be made in this table i.e. there can be up to 50 remote RM6000 servers in the oneto-many network topology. Use the vertical scroll bar to view more entries. Section 6 RM6000 Configuration Manager

34 Client P-P (Point-to-Point) In this mode the RM6000 automatically connects to a pre-defined server on power up, and using various Keep Alive options, attempts to maintain a permanent connection to the server. Note that in this mode, there is no NAT. If the LAN port is used, the connected unit must use the LAN IP address of the modem (see LAN tab) as its destination address. The RM6000 will then automatically route the packets to the server entered in the Remote Address box. APN - Access Point Name User Name - APN user name Password - APN password Remote Address - IP address (or domain name) of the server Remote Port - Remote port of the server Ping Address - IP address or domain name to ping Ping Period - Time period between pings in minutes. Enter 0 to disable the ping. Select COM Port - LAN (Ethernet) or Serial (for transparent link) Heartbeat Period - Time (in minutes) between heartbeat transmissions TCP Inactivity - Time (in minutes) of inactivity before clear down and establish a new link Auto Reconnect - If the network drops the connection, the RM6000 attempts to connect again (See sections 5.3 and 5.4 for details of Keep Alive options) NOTE: If the server is not another RM6000 then there will be no ACK to the Heartbeat, so tick the Outgoing Heartbeat Only box. Section 6 RM6000 Configuration Manager

35 AT Mode This mode should be selected if you wish to use the RM6000 as a standard GSM/GPRS modem using AT commands. In this mode you can use either the RS232 port or the USB port. Other than programming the unit, the USB connection can only be used in AT mode. After connecting, send the string ATE0V1 in order to get command replies. Section 6 RM6000 Configuration Manager

36 Server The RM6000 can be used as a server. For example, it could be connected to a PLC that is receiving data from remote PLCs. Connection between the RM6000 and the PLC could either be by RS232 (transparent serial data link), or by Ethernet. Note that in this mode, there is no NAT If the LAN port is used, the connected unit must use the LAN IP address of the modem (see LAN tab) as its destination address. The RM6000 will then automatically route the packets to the remote client. APN - Access Point Name User Name - APN user name Password - APN password Server Port - Port number that clients must use for server connections Ping Address - IP address or domain name to ping Ping Period - Time period between pings in minutes. Enter 0 to disable the ping. Select COM Port - LAN (Ethernet) or Serial (for transparent link) Section 6 RM6000 Configuration Manager

37 LAN Port details If LAN was selected as the communications port (on the GPRS page), the details of the local LAN port must be entered here. IP Address - IP address of LAN port Subnet Mask - Subnet Mask of LAN port Gateway Address - If not known or not used, enter DNS Address - If not known or not used, enter LAN Port - LAN port number If using the client modes other than the Internet Gateway mode, the connected unit must use the LAN IP address of the modem as its destination address. The RM6000 will then automatically route the packets to the server entered in the Remote Address box. Section 6 RM6000 Configuration Manager

38 DHCP (Dynamic Host Configuration Protocol) server details If using the Internet Gateway mode, only the DHCP server section will be visible on this page. All the details must be entered. The DHCP function can also be turned OFF, allowing the external unit to specify its own static IP address. IP Address - IP address of LAN port (also becomes the Gateway address) Subnet Mask - Subnet Mask of LAN port DHCP Start Address - The first IP address allocated by DHCP to connected units DHCP Range - Range of IP addresses to allocate (default 8) For example, if the DHCP Start Address is and the DHCP Range is 8, then the addresses from to will be used to allocate to connected units. Section 6 RM6000 Configuration Manager

39 Dynamic DNS (DDNS) If the RM6000 has a special SIM card with a public, dynamic IP address, then the DDNS information can be added. If the RM6000 is configured as a server, then connected clients can then use a domain name instead of an IP address as its Remote Server (see GPRS tab). A DDNS account must be first be set up at Information on how to do this can be obtained from their web site. You will be allocated a Host Name, User Name and Password. These details must be entered on this page. As the server s allocated IP address can change, it is important to periodically update the DDNS server. Enter the time in minutes for the update interval. A 28-day timer will also be started on power up. When this expires, the DDNS server will be unconditionally updated. This is to avoid the DDNS service from removing your account due to inactivity. (If the allocated IP address never changes and an update check interval occurs, the unit does not update the DDNS server; hence the 28-day unconditional update). Clicking on the Update button will perform a manual update check. The progress of the update will be displayed in the DDNS Status box and the assigned IP address will be displayed in the Assigned IP address box. (The IP address assigned to the unit by the APN). NOTE: Do not manually update the DDNS in quick succession as you could be blacklisted by the DDNS service if the update occurs too often (in less than 10 minute intervals). Also note that the DDNS service will only work with a special SIM account that has a public, dynamic IP address. The allocated IP address of a standard SIM card will not be accessible over the Internet. Section 6 RM6000 Configuration Manager

40 Port Forwarding Using an appropriate SIM account (i.e. with a public address accessible on the Internet), external devices connected to the RM6000 can be remotely accessed using Port Forwarding. In order to use the Port Forwarding function of the RM6000, you must select the Internet Gateway operational mode from the GPRS tab. When this is selected, the Pt Fwd tab will be accessible. (It is greyed out in all other modes). Select the Enable Port Forwarding tick-box at the bottom of the screen. There are eight port forwarding entries available. (They could be extended to up to 64 entries). Under Public Network, enter the port which you would like to be forwarded to the external device. An external device is one which will connect to the LAN port of the RM6000. Enter the IP address and port of the external device that you want the WAN input ( Public Network ) to be port forwarded to. For each entry, you can select either TCP or UDP, dependant on the requirements of the remote client. NOTE that you cannot port forward the same port more than once e.g. port 300 cannot be forwarded to more than one external device, even if the external devices have different IP addresses. The external device You can either let the RM6000 assign an IP address to the external device (DHCP ON) or you can assign your own static IP address to the external device (DHCP OFF). See the screen display below:- Section 6 RM6000 Configuration Manager

41 If you wish to use a static IP address in the external device, select DHCP OFF as indicated above. You still have to enter both the IP address and the Subnet Mask of the LAN port of the RM6000. The entered IP address will be the Gateway address to be entered in the external device. With DCHP turned OFF in the RM6000, a DNS address will not automatically be assigned to the external device (as it is when using DHCP ON). In this case, should the external device be initiating calls to servers using domain names (as opposed to using actual IP addresses), then you must enter a DNS address in the external device itself. If you don t know what DNS address to enter, use the OpenDNS IP addresses i.e (DNS1) and (DNS2). Example You wish to address a remote device on port 8080 from the control centre. The public IP address of the remote RM6000 modem is e.g The remote device is to have a static IP address e.g Set up a port forward port 8080 to external device port On the LAN tab, set DHCP OFF. Enter IP address (LAN Port) and Subnet Mask into their appropriate fields. Set the external device s IP address to , Subnet Mask to Set the Gateway address to If necessary, set a DNS address in the external device. To access the external device remotely from the control centre, address it with port Section 6 RM6000 Configuration Manager

42 Telemetry I/O - Point to Point (RM6000 to RM6000) The RM6000 has two digital inputs, two digital outputs, and one analogue input. The digital inputs need volt-free signals to operate (e.g. short D1 or D2 inputs to GND to activate) and the digital outputs are relay contacts (N/O, Common, N/C). The analogue input is not used in this mode. Ensure that the Enable Point-to-Point box is ticked. If the Enable Point-to-Point box is changed at any time, then the parameters must be downloaded to the modem (Configuration tab send to modem) If the Enable Point-to-Point box is ticked, activating the digital inputs will send proprietary commands to a connected RM6000 server and activate the corresponding relay on the server. The same is true in reverse i.e. from the server to the client. When the server activates a digital input, the corresponding relay on the client will activate. The digital input activation/deactivation commands require an ACK. If no ACK is received after three attempts (15 seconds apart) in succession, then re-tries will occur after the Retry Interval period. The retry methodology also includes trying to initiate a server connection (from a client) should none exist and trying to reattach to GPRS if necessary. Clicking the Refresh button will show the current I/O settings. Clicking the Test buttons for digital 1 and digital 2 outputs will activate their relays for a 5 second period and then de-activate them. Section 6 RM6000 Configuration Manager

43 SMS (Text Messaging) and SMS and Messaging is realised by ticking the Enable SMS/ box. (Note: You can also have Point-to-Point enabled at the same time). SMS/ can be used in most operational modes (e.g. Server, Client and Internet Gateway modes). NOTE: If the RM6000 is only going to be used for SMS, then the AT Mode (on the GPRS tab) should be selected. With AT Mode selected all the GPRS authentication parameters need not be entered, as GPRS is not needed to transport SMS messages. In the SMS/ mode, digital inputs 1 and 2 (D1 and D2) and the analogue input can all be programmed to trigger and send messages. The analogue input can be used as a third digital input, but if needed to be used as a digital input, we must be informed of this when ordering the unit, as it requires a minor change on the modem card. Connecting an external EX6100 I/O card to the RM6000 will expand the I/O by another 8 inputs. One EX6100 I/O expansion card contains four analogue inputs and four digital inputs. Each analogue input can be configured as digital input via a link, giving a possible 8 digital inputs. Similar to the local I/O, the expansion I/O can be configured to trigger an SMS message and/or an message. Up to three I/O cards can be connected. See section 9 of this manual for more details of the EX6100. The Site Reference and I/O description fields are used as the subject and text of the s to identify the site and specific input. NOTE: Digital inputs require volt-free connections. For example, to activate the inputs, short them to ground using relay contacts. NOTE: The input change must be present for at least two seconds before it is recognised as being activated or deactivated. This is to prevent false alarms. To the right of the description fields of the inputs, there are buttons under the SMS/ heading. These buttons contain either a red cross or a green tick. A green tick means that at least one message has been setup for that particular input. To view or edit a message, click on the appropriate button. The following page will appear: - Section 6 RM6000 Configuration Manager

44 Up to two phone numbers and messages can be entered for each input. The ON messages will be sent when the input is activated and the OFF messages will be sent when the input is de-activated. Any blank messages will not be sent. To edit a message, click in the appropriate box or press Clear to delete the whole message. After filling in the various boxes, press Apply. When you have finished, remember to send the parameters to the RM6000. ( Configuration tab, then Send to RM6000 ). Section 6 RM6000 Configuration Manager

45 messages can be set up in the same way as SMS. NOTE: The Subject is automatically filled in using the Site Reference from the previous I/O page, but can be overwritten. NOTE: Before messages can be activated, parameters, SMTP details, user name, password etc. must be setup using the drop down menu at the top of the page. See page 6.28 for details. The analogue input can be used to trigger an SMS or in the same way as D1 and D2. There is however an additional setup box for analogue to allow setting of the threshold levels. Tick the SET box adjacent to the analogue input and the screen shown above appears. Tick Enable Analogue Input. You can then select the range, 0-5V or 0-20mA to suit the sensor input being used. Section 6 RM6000 Configuration Manager

46 Set the upper and/or lower threshold levels. For example, if the range is set to 0-5V, the upper threshold may be 3500mV. When the input level goes over 3500mV for 5 seconds, the SMS / message will be triggered. The lower threshold is similar, so that when the level drops below the threshold for 5 seconds the message is triggered. If a repeat interval is set, then the message will be sent again at this interval until the level returns to within limits. The analogue input can also be used as a third digital input. Tick the Use as Digital Input 3 box. In this mode, the input behaves exactly the same as D1 and D2. Timed As well as sending an as an alarm when the analogue value crosses a threshold, the value can be sent at a pre-programmed time. Select the Enable Timed s button and the above screen will appear. Click Enable Timed s. Enter the address of the recipient. Set the time that the first should be sent and a time interval. As an example, set the start time at am and an interval of 12 hours to receive an twice a day at 6.00 am and 6.00 pm. Low Power Mode If a unit is installed at a remote location powered with a battery and solar power, it may be useful to use Low Power Mode. In this mode, the unit will sleep between messages. i.e. in the above example it will wake up at 06:00 am, send the analogue value in an and then sleep until 6:00 pm. In the Low Power (sleep mode) the unit will draw approximately 40mA. If you tick the Enable D1 relay Output box, when the unit wakes up at 6:00 am, it will immediately switch D1 on. This relay contact can be used to switch power to an external sensor. The modem will wait 1 minute while it connects to the GPRS network, before taking a reading from the sensor, allowing enough time for the sensor reading to settle. Section 6 RM6000 Configuration Manager

47 External I/O If you have one or more EX6100 I/O expansion cards connected to the RM6000 (see section 9 for more details), then each input can be programmed to send an SMS and/or an message based on a trigger condition, similar to the local on-board I/O. On the main I/O screen, select the External I/O button. A screen similar to the one shown above will appear. The input descriptions and the SMS, and Set buttons perform identical functions to those of the on-board I/O as previously described. If Timed s have been enabled, then the Timed column of tick-boxes will be visible. In order to include an individual input in the timed message, tick the appropriate box. A maximum of three I/O expansion cards can be connected to the RM6000. There are three tabs labelled CARD 1 CARD 2 and CARD 3. Select the appropriate tab in order to set up the I/O of the corresponding expansion card. The Refresh button will interrogate the inputs of all the connected cards, and display their results. The following screen is an example of this:- Section 6 RM6000 Configuration Manager

48 RS232 Port Use this screen to update the RS232 port parameters. Select the Read button to read the current parameters. Once the new values have been selected, select the Update button. If the new values have been successfully updated, the parameters in the Current Values section will be updated and the background colour will change to green. NOTE: If using the RS232 port as a transparent serial connection between a client and a server, do not select a baud rate greater than (except in AT mode). This is to ensure that there is no RS232 input buffer overrun on the RM6000. Note: Check that Link LK3 (on the PCB) is in the OUT position for the RS232 port to work. Link 3 selects a terminating resistor for RS485 operation. Section 6 RM6000 Configuration Manager

49 Diagnostics In order to enable the diagnostics, tick the Enable Diagnostics box and press Apply. Enabling or disabling diagnostics can be done on the fly, without having to download the parameters to the modem. Each diagnostic entry is time stamped. The entries allow the user to see what processors are happening in the modem in real time. Select Capture Text in order to save the diagnostic information to a file. To stop capturing, untick the Capture Text box. View File allows the user to view a previously captured text file. Clear Screen clears the diagnostic screen. If the USB port is ever used as a data port by connected equipment, the diagnostics should be disabled. This is to ensure that no diagnostic messages will be present on the USB port. Section 6 RM6000 Configuration Manager

50 System Information This screen displays some system information: RDT Firmware Version O/S (Operating System) Firmware Version Mobile Network IMEI Number The current signal strength can be displayed by selecting the Start button and stopped by selecting the Stop button. A good signal strength should lie between 10 and 31. Should you forget to stop the signal strength display, it stops automatically when the configuration manager program is exited, or when any other parameter in any page is edited. It also stops if any item on the Configuration pull-down menu is selected. The RM6000 can be manually re-booted by selecting the Reboot RM6000 button. Activating the reboot, unlike a power down, will cleanly disconnect from the network. After this, the modem will shut down and start up similar to a hardware power cycle. On power up it will attempt to connect to the GSM network and attach itself to GPRS dependant on the mode selected. Section 6 RM6000 Configuration Manager

51 Set Time and Date The RM6000 has a Real Time Clock (RTC). This is used for time stamping and also for the Unconditional Reboot function. Select Set Time then Time & Date as shown above. A new window will be displayed. Select the Read button to read the current date and time. Enter the new date and time in the appropriate boxes. Once the new values have been entered, select the Update button. If the new values have been successfully updated, the current date and time will be updated and the background colour will change to green. The RTC has a small, re-chargeable battery (mounted under the main circuit board). Fully charged, the battery should power the RTC for a minimum of 2 to 3 months if there is no DC input supply. While the unit is running and connected to a DC supply, the on-board re-chargeable battery is being trickle charged. It takes about 16 hours for the battery to fully charge from being flat. The RTC is used to time-stamp the diagnostic messages, the unconditional reboots and the SMS and messages that get sent out. Section 6 RM6000 Configuration Manager

52 Unconditional Reboot If a modem/router is registered on the GPRS network but is inactive for a certain period of time, it is possible that the network provider will de-register the unit making the unit inoperable. It is for this reason that an unconditional reboot facility has been provided in order that the RM6000 can simulate a Power ON Reset. After a reset, the unit will perform the GSM/GPRS sequence of network registration and GPRS attachment. The network provider should then update its registration records for the unit. The de-registration time is network dependant and very rarely can an end user ever obtain information about the de-registration period. It is more common for a static unit to be de-registered as it usually locks onto one GSM cell without roaming to other cells. It is recommended that the modem is set to unconditionally reboot once or twice a day. This forces a new registration on the network. The Unconditional Reboot window can be called up by selecting Set Time followed by Unconditional Reboot as shown above. Select Read in order to display the current reboot times. There are two reboot times that can be programmed to operate in a 24-hour period. In order to update the times, enter the new values in New Time 1 and New Time 2. Select Update. If the times are successfully updated, they will be displayed in the top half of the window, with the background colour changing to green. Note that to disable Time 1 or Time 2, 00:00:00 must be entered, otherwise the entry must be in the form HH/MM/SS (Hours/Minutes/Seconds). Also note that it is not necessary to enter both Time 1 and Time 2. Section 6 RM6000 Configuration Manager

53 SIM PIN If the SIM card requires an unlocking PIN, it can be entered here. Select SIM PIN followed by Edit PIN as shown above. A new window will appear. If the SIM card is already unlocked, tick the box No PIN required for SIM card. In this case, 0000 will be set as the PIN. Select Read to display the current PIN. Enter the new PIN in the appropriate box and select Update. If the update is successful, the new PIN will be displayed in the Current PIN box, with the background colour changing to green. Note: The RM6000 automatically assumes that no PIN is required unless told otherwise. If the SIM does not need an unlocking PIN, it is not necessary to update the PIN using the above-mentioned procedures. Section 6 RM6000 Configuration Manager

54 NTP Time Server In order to ensure accuracy of the Real Time Clock, it is recommended to use an NTP Time Server. There are many NTP Time Servers located in many countries around the world. The default Time Server for this modem is uk.pool.ntp.org, but this can be changed by updating the Time Server text box. To use the entered Time Server, the Enable Time Server box must be ticked. If British Summer Time (BST) is enabled, the time will automatically change in March and October. The Read button will display the current modem settings. If Apply & Update Time is activated, the modem will obtain a new time signal from the selected server and update its internal clock. The Timer Server will be contacted on every power-up and daily at 01:00 hours. Section 6 RM6000 Configuration Manager

55 Settings Select Settings from the pull-down Set menu at the top of the page, and the above screen will be displayed. In order for the s to work, details of an outgoing mail server (SMTP server) must be entered. These include the SMTP Hostname, SMTP Port, SMTP Username, SMTP Password, Sender s Name and Sender s address. The SMTP Username and Password must be entered if authentication is required, and left blank if authentication is not required. All the above details are available from your Internet or service provider. A caveat with most service providers is that the Sender s address must be from the same domain as the SMTP host (for spam prevention). This restriction can be overcome by subscribing to a third party SMTP relay service. See the Internet for further information. The Sender s Name can be the location of the modem, for example. This can useful as the modem s location can then be seen immediately in your list of incoming s. It does not actually have to be a person s name. A Send a Test button is provided in order to check that the SMTP information entered is valid. A recipient address must first be entered. The sending status is displayed in the Test Status box. NOTE: Even though the status messages may indicate that a successful was sent, it is strongly recommended to check that the test was actually received. Section 6 RM6000 Configuration Manager

56 Section 7 Updating the Firmware of the RM6000 GPRS modem/router There are two types of firmware; the Operating System and the User Firmware. The current Operating System is V7.47. The User Firmware is the software that we at RDT write for controlling the RM6000. This is the firmware that is more likely to change as we update features and functions of the modem/router. NOTE: In this document, <CR> means press the Enter (or Return ) button. Update Procedure 1. Turn ON the RM Connect the serial port of the RM6000 to the serial port of a PC. The cable must be a pin to-pin type and not a null modem cable. 3. The serial port of the RM6000 must be set to baud, 8 bits, no parity, 1 stop bit, RTS/CTS handshaking. If e.g. the baud rate is not , then change it to baud from within the RM6000 Configuration program. (The RS232 parameters can be changed on the fly, i.e. there is no need to perform a Send to RM6000.) 4. Using the RM6000 Configuration program, upload and store all the current network parameters of the RM6000 into a file. 5. Run HyperTerminal on the PC or laptop. Set the program to use the correct COM port (PC dependant). Set the COM port parameters to baud, 8 bits, no parity, 1 stop bit, and hardware flow control. 6. Check that you have communication with the RM6000 i.e. type AT <CR>. The RM6000 should respond with OK. Now type ATE1V1 <CR>. The modem will respond with OK. From now on whatever you type is echoed to the screen. 7. Type AT+WOPEN=0 <CR> (Stops current program from running). Wait for the OK response. 8. Type AT+WOPEN=3 <CR> (Deletes the network parameters from flash memory). Wait for the OK response. 9. Type AT+WDWL <CR>. The screen will start displaying NACK characters as follows: Section 7 Updating the Firmware of the RM6000 GPRS modem/route

57 10. Whilst the characters are being displayed, select Transfer then Send File. 11. Select the.dwl file to download (e.g. RM6000_R747_V630.DWL). 12. Select the protocol 1K Xmodem. Press Send 13. You will see that the file is being downloaded (from another window that automatically opens). When the downloading is complete, the download window closes, and the display returns to displaying the NACK characters again. 14. Whilst the characters are being displayed, reset the RM6000 by typing in AT+CFUN=1 <CR> and wait for the OK. The unit will now reboot. 15. After the reboot, type AT+WOPEN=1 <CR>. This will start the new firmware running. 16. Using the RM6000 Configuration Program, restore the network parameters from the same file that you originally saved them in, connect the program to the RM6000, and send the parameters to the RM6000. Section 7 Updating the Firmware of the RM6000 GPRS modem/route

58 Section 8 Specification / Features Features: Quad band radio 850/900/1800/1900MHz Network Protocols TCP, IP, UDP, PPP, DNS, ARP, PING, DHCP Serial point-to-point Always on mode wireless connection NAT Routing and Port Forwarding One-to-Many (Sever to multiple clients) Many-to-One (Multiple clients to Server) On-board SIM card holder Real-time clock maintained GSM / GPRS modes GPRS class B class 10 CSD, SMS, SMTP, POP3, FTP, HTTP Interfaces : Ethernet IEEE Base T, data rate 10Mbps Full or half duplex mode (auto) RJ45 connector and spring terminals Serial RS232 DB-9 and spring terminals Support for signals: TXD, RXD, RTS, CTS, DTR, DSR, DCD Hardware flow control Baud rates 300 to 115,200bps RS485 USB 2.0 USB type B connector and spring terminals LED Indicators: Signal strength GSM connected GPRS connected TX data RX data Ethernet link Ethernet data I/O 2 x Digital inputs (volt free contacts) 2 x Digital outputs (SPCO relay, 24V ) 1 x Analogue input (0-5V or 0-20mA) Optional I/O expansion card Section 8 RM6000 Specifications / Features Section 8

59 Power requirements: Input 9 36 V dc Current: 1.2Watt idle 10Watt peak max Surge protection to IEC and IEC kV (air gap) 8kV (contact discharge) Dimensions: Card 154 x 100 x 20mm (max) Weight: 120 grams IP67 enclosure 180 x 130 x 36mm Weight: 420 grams Environmental: 0 0 Temperature: -20 C to + 75 C Relative humidity: 5% to 95% (non Condensing) Ethernet isolation to IEC RS232 isolation to IEC USB isolation to IEC Enclosure IP67 weatherproof Mounting brackets (for 50mm pole) Din rail option Antenna SMA (female) connector Approvals Safety EN60950:2005 RF - EN V1.8.1 EN V1.3.1 EN V9.0.2 CE Notified body 0682 FCC NTNQ2686 RM6001 in IP67 enclosure Section 8 RM6000 Specifications / Features Section 8

60 Section 9 EX6100 I/O Expansion Card Introduction The RM6000 modem/router has local I/O on board two digital inputs, two digital outputs (relay contacts) and one analogue input. By using external I/O expansion cards, the I/O can be increased by an extra 24 inputs. Similar to the local I/O, the expansion I/O can be configured to trigger an SMS message and/or an message by means of the RM6000 Configuration Program. One EX6100 I/O expansion card contains four analogue inputs and four digital inputs. Each analogue input can be configured as digital input via a link, giving a possible 8 digital inputs. Each input has galvanic isolation offering 1000V isolation between input channels and earth. The data may be in the form of DC voltage in the range of 0-5 V or a DC current of 0-20mA. This is switchable for each input channel individually. There are four digital input channels. Each input channel consists of an opto-isolated DC supply for connection to the user s volt free contacts or open collector transistor outputs. Transient suppression is provided on every input to protect against spikes and surges. The DC supply on these terminals is isolated from the EX6100 power supplies, but is common to all input channels. The digital input change must be present for at least two seconds before it is recognised as being activated or deactivated. This is to prevent false alarms. The EX6100 I/O expansion card contains an on-board power supply. The input voltage range is 9 to 36V dc. Section 9 EX6100 I/O Expansion Card Section 8

61 EX6100 Connections and Indicators Power ON LED Analogue/Digital Inputs I2C Bus Digital Inputs I2C Bus ON 1 Power In Option Links (1 set per analogue input) 2 3 Board Address Connectors 10. DC Power Input (JP5) This connector is a screw terminal block. An input of 9 36V dc is required. The power requirement is 1.85W (154mA max at 12V dc). 11. Analogue Inputs (JP6 to JP9) These connectors are 2-way spring terminals. For an analogue input, set the DG/AN link to AN. The analogue input can be 0 20mA ( ma/v link in ma position) or 0 5V dc ( ma/v link in V position). For a digital input, set the DG/AN link to DG. The digital input must be a volt-free input e.g. a switch or relay contact. Short the input terminals together to activate the digital input. These analogue/digital inputs are galvanically isolated inputs. 12. Digital Inputs (JP10 and JP11) These connectors are 4-way spring terminals. The digital inputs must be volt-free inputs e.g. a switch or relay contact. Short the input terminals together to activate the digital input I C Bus connectors (JP3 and JP4) These are 3-pin Molex type connectors. The expansion card communicates with the RM6000 modem/router using this bus. A second connector is present in order to daisy chain more I/O expansion cards. 14. Power ON LED Section 9 EX6100 I/O Expansion Card Section 8

62 This is a green, surface mount LED which turns ON when power is applied. 15. Board Address Up to three I/O cards can be daisy chained and connected to an RM6000 modem/router. Each card has to have a unique address in order to be recognised correctly by the RM6000. DIP switch SW1 sets the board address as follows:address DIP 3 DIP 2 DIP 1 1 OFF OFF OFF 2 OFF OFF ON 3 OFF ON OFF Connecting I/O cards to an RM I/O cards connect to and communicate with an RM6000 via an I C bus. Up to a maximum of three I/O cards can be daisy chained to an RM6000 as follows:cab3132 CAB3132 JP7 JP3 JP4 CAB3132 JP3 JP4 JP3 JP4 I/O Card 1 I/O Card 2 I/O Card 3 Set to address 1 Set to address 2 Set to address 3 RM6000 modem The cable assembly CAB3132 is supplied with the I/O card. When plugging the cable connectors into their mating connectors on the boards, ensure that the wire colours correspond to the pin names at both ends i.e. SCL: SDA: GND: Red White Black NOTE: Please ensure that the I/O cards are either powered up before or at the same time as the RM6000. Failure to do this will result in the RM6000 having incorrect Ethernet and GSM logon information which in turn will result in a network communications failure. EX6100 Card Input numbering Physical Input D1 Card 1 Card 2 Card 3 D11 D21 D31 D2 D12 D22 D32 D3 D13 D23 D33 D4 D14 D24 D34 A1 A15 A25 A35 A2 A16 A26 A36 A3 A17 A27 A37 A4 A18 A28 A38 Section 9 EX6100 I/O Expansion Card Section 8

63 EX6100 Hardware Versions M Available as card only for mounting in customer s enclosure or DIN rail Fixings M Order details: EX6100: I/O Expansion Card ON M M Fixings Diameter of 4 x mounting holes ('M') = 3.2mm Mounted in 100mm DIN rail carrier. Order details: EX6102: I/O Expansion Card on DIN carrier Section 9 EX6100 I/O Expansion Card Section 8

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