EF1000iS (7CG2) USA 1C7CG-110E1

Transcription

1 EF1000iS () USA 1C7CG-110E1 ( ) NEWS DATE COMMENT PE0-GE Mar.,8,2004 EF1000iS(7VV2,3,4/) PARTS CATALOGUE CORRECTIONS PE0-GE July,3,2006 EF1000iS(,7CG3) PARTS CATALOGUE CORRECTIONS PE0-GE Oct.,31,2006 EF1000iS(,7CG3) PARTS CATALOGUE MODIFICATIONS

2 EF1000iS PARTS CATALOGUE 2004 by Yamaha Motor Co., Ltd. 1st edition, April 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Frame Serial No. 9. Applicable Starting Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code PBS3(*) PURPLISH BLUE SOLID

5 CONTENTS CYLINDER... 1 CRANKSHAFT & PISTON... 2 CAMSHAFT & VALVE... 3 AIR SHROUD & STARTER... 4 INTAKE... 6 CARBURETOR... 7 EXHAUST... 9 CRANKCASE FRAME FRAME FUEL TANK MAGNETO GENERATOR CONTROL BOX GRAPHIC & EMBLEM INDEX NUMERICAL INDEX... 20

6 FIG. 1 CYLINDER PART DESCRIPTION PLUG, SPARK (NGK CR4HSB) 1 2 7VV COVER, CYLINDER HEAD VV GASKET, HEAD COVER BOLT, FLANGE 4 5 7VV PIPE, BREATHER 1 1 1

7 FIG. 2 CRANKSHAFT & PISTON PART DESCRIPTION 1 7VV CRANKSHAFT ASSY 1 2 7VV CONNECTING ROD ASSY 1 3 7VV BOLT, CONNECTING ROD 2 4 7VV PISTON (STD) 1 5 7VV PISTON RING SET (STD) 1 6 2E PIN, PISTON CIRCLIP 2 2

8 FIG. 3 CAMSHAFT & VALVE PART DESCRIPTION 1 7VV CAMSHAFT ASSY VV SPRING, DECOMPRESSION 1 3 7VV VALVE, INTAKE 1 4 7VV VALVE, EXHAUST 1 5 7VV FOLLOWER,CAM PIN, DOWEL COLLAR SPRING, COMPRESSION 2 9 7VV RETAINER, VALVE SPRING VV ARM, VALVE ROCKER PIN, DOWEL VV SCREW, VALVE ADJUSTING NUT VV ROD, VALVE PUSH HX SEAL, VALVE STEM 1 3

9 FIG. 4 AIR SHROUD & STARTER PART DESCRIPTION 1 7VV AIR SHROUD ASSY 1 2 7VV 1469A 00.FIBER 1 3 7VV 1469E 00.FIBER 1 4 7VV 1469F 00.FIBER VV DAMPER, AIR SHROUD VV DAMPER, AIR SHROUD SCREW, TAPPING BOLT, FLANGE SCREW, BIND COLLAR VV AIR SHROUD ASSY., VV 1478A 00.FIBER VV 1478E 00.FIBER VV 1478F 00.FIBER VV DAMPER, SHROUD VV DAMPER, AIR SHROUD BOLT, FLANGE VV CLIP SCREW, TAPPING VV STARTER ASSY VV STARTER CASE COMP VV SPRING, STARTER VV DRUM, SHEAVE VV SPRING, FRICTION VV PLATE, DRIVE VV PAWL, DRIVE VV SCREW 1 4

10 FIG. 4 AIR SHROUD & STARTER PART DESCRIPTION 28 7VV WIRE, STARTER VV HANDLE, STARTER VV HOLDER, HANDLE BOLT, FLANGE SCREW, TAPPING 1 5

11 FIG. 5 INTAKE PART DESCRIPTION 1 7X JOINT 1 2 7G GASKET, MANIFOLD 1 3 7VV GASKET, MANIFOLD 1 4 7X GASKET, AIR CLEANER 1 5 7VV CASE, AIR CLEANER VV CAP, CLEANER CASE VV ELEMENT, AIR CLEANER 1 8 7VV SEAL BOLT, FLANGE VV JOINT, AIR CLEANER VV PIPE, JOINT A0 CLIP CLIP NUT, FLANGE VV CABLE, CHOKE 1 6

12 FIG. 6 CARBURETOR PART DESCRIPTION 1 7CG CARBURETOR ASSY RH SCREW, ROD SPRING, AIR ADJUSTING 1 4 7CG BODY, FLOAT CHAMBER F WASHER, PLUG SCREW 1 6 7G GASKET, FLOAT CHAMBER 1 7 7X FLOAT 1 8 7E PLUG, DRAIN A SPRING SCREW, PAN HEAD A0.JET, PILOT (# 32.5) VU COVER VU THROTTLE MOTOR ASSY SV SCREW SCREW, PAN HEAD WASHER, SPRING SCREW, PAN HEAD WASHER, SPRING VV 1495E 2C.N0ZZLE, MAIN CG BOLT, HOLDING F PIN, FLOAT HX 1423E 23 A0.JET, MAIN (# 58.8) GASKET NJ CAP (CUT AWAY 1/4) NJ SCREW, PILOT ADJUSTING A SPRING J SCREW 1 7

13 FIG. 6 CARBURETOR PART DESCRIPTION 28 7VV NEEDLE ASSY VV PIPE VV PIPE WAY VV CLIP VV PIPE A CLIP, PIPE LD CLIP, PIPE SCREW, PAN HEAD WASHER, SPRING 1 8

14 FIG. 7 EXHAUST PART DESCRIPTION 1 7VV MUFFLER VV ARRESTER, SPARK 1 3 7NJ CAP 1 4 7NJ BAND, SILENCER 1 5 7NJ 1479E 00 NET, WIRE SCREW, HEXAGON NUT 2 8 7VV GASKET, EXHAUST PIPE BOLT, FLANGE 1 9

15 FIG. 8 CRANKCASE PART DESCRIPTION 1 7VV CRANKCASE OIL SEAL BOLT, STUD BOLT, STUD 2 5 J JOINT, BREATHER 1 6 7VV ELEMENT VV ABSORBER VV ABSORBER PIN, DOWEL VV CRANKCASE BEARING (B6004) OIL SEAL BOLT, FLANGE X PLUG, OIL O-RING 1 10

16 FIG. 9 FRAME PART DESCRIPTION 1 7VV BASE, MOUNTING NUT, SPRING VV JOINT, DRAIN 1 4 7VV INSULATOR, MOUNTING NUT, FLANGE 4 6 7CG BRACKET, ENGINE CG BRACKET, ENGINE BOLT, FLANGE BOLT, FLANGE VV INSULATOR, MOUNTING BOLT, FLANGE CG 228A0 00 COVER ASSY VV PROTECTOR CG SEAL CG SEAL VV COVER, DUST SEAL NUT, SPRING CG SCREW VV 228C0 00 COVER ASSY VV SEAL VV SEAL VV TOOL KIT 1 11

17 FIG. 10 FRAME 2 PART DESCRIPTION 1 7CG 228B0 00 COVER ASSY VV COLLAR CG SEAL VV SEAL CG SEAL CG SEAL VV SEAL NUT, SPRING 1 9 7CG SCREW SCREW, PAN HEAD WASHER, PLATE VV 228D0 00 COVER ASSY VV SEAL SCREW VV 228E0 00 COVER ASSY VV SEAL SCREW, PAN HEAD WASHER, PLATE 4 12

18 FIG. 11 FUEL TANK PART DESCRIPTION 1 7CG FUEL TANK COMP VV CAP ASSY 1 3 7VV STRAINER 1 4 7VV DAMPER, LOCATING VV FUEL PUMP ASSY BOLT, FLANGE 2 7 7VV 2419A 00 HOLDER 1 8 7VV PIPE, FUEL VV PIPE VV PIPE VV PIPE VV LEVER, FUEL CHANGE VV REMOCON. CABLE ASSY VV FUEL COCK ASSY VV LEVER, COCK H3 2452K 00.O-RING VV SEAL, COCK VV BRACKET, FUEL COCK SCREW, PAN HEAD WASHER, PLATE NUT NUT, SPRING VV SPACER, FUEL COCK BM NET, FILTER CLIP CLIP CLIP 2 13

19 FIG. 11 FUEL TANK PART DESCRIPTION SCREW, TAPPING SCREW, PAN HEAD WASHER, PLATE 1 14

20 FIG. 12 MAGNETO PART DESCRIPTION 1 7VV ROTOR ASSY 1 2 7VV T.C.I. UNIT ASSY 1 3 7CG IGNITION COIL ASSY BOLT, FLANGE NUT WASHER, PLATE KEY, WOODRUFF 1 8 7VU PLUG CAP ASSY 1 9 7VV SEAL, PLUG CAP VV OIL LEVEL GAUGE ASSY O-RING CG C0 WIRE, EARTH LEAD BOLT WASHER, SPRING CG C0 LEAD WIRE ASSY CG DAMPER 2 15

21 FIG. 13 GENERATOR PART DESCRIPTION 1 7VV STATOR ASSY 1 2 7VV ROTOR ASSY 1 3 7VV FAN, GENERATOR BOLT, FLANGE BOLT WASHER, PLATE CLAMP SCREW, PAN HEAD WASHER, PLATE VU RECTIFIER ASSY VV 8711E 00 STAY, RECTIFIER SCREW, PAN HEAD SCREW, TAPPING CG COVER, REAR END VV 8718K 01 COVER, FRONT BOLT, FLANGE SCREW, TAPPING NUT WASHER, PLATE CG 8A531 C0 WIRE COMPLETE CG 8A532 C0 WIRE COMPLETE

22 FIG. 14 CONTROL BOX PART DESCRIPTION 1 7CG PLATE 1 2 7G RECEPTACLE 1(WCZ N) 1 MATSUSHITA SCREW, PAN HEAD NUT, FLANGE 2 5 7NJ PILOT LIGHT ASSY 1 6 7VU PILOT LIGHT ASSY 1 7 7XX ENGINE STOP SWITCH ASSY 1 ECON. SW (BLACK) 8 7VU PILOT LIGHT ASSY 1 9 7CG C0 ENGINE STOP SWITCH ASSY 1 RED 10 7LG RECEPTACLE COMP. (12A 24V DC) 1 NIPPON LOCK SCREW, PAN HEAD VV CIRCUIT BREAKER COMP. (8A) 1 HOSIDEN SCREW, PAN HEAD BOLT NUT, FLANGE NUT CG 8722W 00 WIRE, LEAD CG 8722X 40 WIRE, LEAD CG WIRE, LEAD VV WIRE, LEAD CG WIRE, LEAD VV COVER, CONTROL BOX SCREW, TAPPING VV SPEED LIMITER ASSY WASHER, PLATE SCREW, TAPPING SCREW, TAPPING 1 17

23 FIG. 14 CONTROL BOX PART DESCRIPTION 28 7CG BAND GROMMET SCREW, TAPPING CG 8A CONTROL UNIT BOLT, FLANGE VV WIRE, SUB LEAD LG CHARGE CORD ASSY 1 18

24 FIG. 15 GRAPHIC & EMBLEM PART DESCRIPTION 1 7VV EMBLEM 1 1 (EF1000iS) 2 7VV EMBLEM 4(OIL & SPECIFICATION) 1 3 7VV 2179R 00 PLATE, EPA VV EMBLEM 2 (WARNING) 1 5 7VV LABEL, CAUTION (HOT EXHAUST) 1 6 7VV EMBLEM 1 (YAMAHA) 1 7 7VV INDICATOR, STARTER LEVER 1 8 7CG LABEL, INDICATOR 1 19

25 NUMERICAL INDEX PART PART PART PART PART PART 7CG CG J VV VV VV VV VV VV VV VV E VV VV VV VV HX VV VV VV VV VV VV VV VV VV VV VV VV VV VV VV G X CG F NJ VV LD A A VV CG CG X F E VV VV VV NJ A G HX 1423E 23 A VU VV VV X VV VV VV VV RH VV VV 1469A VV 1469E VV 1469F VV VV NJ VV 1478A VV 1478E VV 1478F NJ NJ 1479E VV 1495E 2C J VV VV X VV VV VV VV VV VV VV VV VV VV VV VV VV 2179R VV CG CG VV CG VV VV CG VV VV VV VV VV VV CG CG 228A CG 228B VV 228C VV 228D VV 228E CG VV VV CG VV VV VV VV VV VV VV VV 2419A VV VV VV VV VV SV VV BM VV H3 2452K VV VV VV VV VV CG VV VV VV VV VV VV CG VU VV CG VV CG C XX CG C NJ VU CG C VV VV VV VV VU VU VV 8711E VV VV VV CG VV 8718K LG VV G VV CG CG CG 8722W CG 8722X LG CG CG 8A CG 8A531 C CG 8A532 C A