Applications & Tools. Configuration of Direct Starters with the APL Channel Block FbSwtMMS in SIMATIC PCS 7 SIMATIC PCS 7 V8.0

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1 Cover with the APL Channel Block FbSwtMMS in SIMATIC PCS 7 SIMATIC PCS 7 V8.0 Application Example October 2012 Applications & Tools Answers for industry.

2 Siemens Industry Online Support This document is an article from the Siemens Industry Online Support. The following link takes you directly to the download page of this document: Caution: The functions and solutions described in this entry are mainly limited to the realization of the automation task. In addition, please note that suitable security measures in compliance with the applicable Industrial Security standards must be taken, if your system is interconnected with other parts of the plant, the company s network or the Internet. For further information on this issue, please refer to Entry ID Please also use our technical forum from the Siemens Industry Online Support actively in this context. Add your questions, suggestions and problems and discuss them in our large forum community: 2 V 1.0, Entry ID:

3 s Description of the task and solution 1 APL channel block Motor Management Starter (FbSwtMMS) 2 Configuration 3 Links 4 SIMATIC PCS 7 V8.0 History 5 with the APL Channel Block FbSwtMMS in SIMATIC PCS 7 Application Example V 1.0, Entry ID:

4 Warranty and Liability Warranty and Liability Note The application examples are not binding and do not claim to be complete regarding configuration, equipment and any eventuality. The application examples do not represent customer-specific solutions. They are only intended to provide support for typical applications. You are responsible for ensuring that the described products are used correctly. The application examples do not relieve you of the responsibility to use sound practices in application, installation, operation and maintenance. When using these application examples, you recognize we will not be liable for any damage/claims beyond the liability clause described. We reserve the right to make changes to these application examples at any time without prior notice. If there are any deviations between the recommendation provided in this application example and other Siemens publications (e.g. catalogs), the contents of the other documentation shall have priority. We accept no liability for information contained in this document. Any claim against us based on whatever legal reason - resulting from the use of the examples, information, programs, engineering and performance data etc., described in this Application Example shall be excluded. Such an exclusion shall not apply in the case of mandatory liability, e.g. under the German Product Liability Act ( Produkthaftungsgesetz ), in cases of intent, gross negligence, or injury of life, body or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or violation of fundamental contractual obligations ( wesentliche Vertragspflichten ). The damages for a breach of substantial contractual obligations are, however, limited to the foreseeable damage, typical for the type of contract, except in the event of intent or gross negligence or injury to life, body or health. The above provisions do not imply a change in the burden of proof to your detriment. Any form of duplication or distribution of these application examples or excerpts hereof is prohibited without the express consent of Siemens Industry Sector. 4 V 1.0, Entry ID:

5 Table of Contents Table of Contents Warranty and Liability Description of the task and solution Task Solution Main contents Restriction Validity APL channel block Motor Management Starter (FbSwtMMS) Channel block Template Configuration Requirement Importing the EDD/GSD file Hardware configuration CFC engineering OS-Runtime Links History...25 V 1.0, Entry ID:

6 1 Description of the task and solution 1 Description of the task and solution 1.1 Task In modern automation projects, not all the components are supplied by the same company. You often have the situation that the supplier of the process control system is not the same as the supplier of the drives. Moreover, not every customer needs the complete and extensive range of functions for the drives, which can be retrieved by specifically tailored block libraries, most of them chargeable. 1.2 Solution For the integration of the direct starter drives Siemens therefore offers a modern motor channel block FbSwtMMS, which is part of the PCS 7 standard library Advances Process Library (APL), allowing for an integration into PCS 7 of all the drives which support the standard profiles of the technical specification Profiles for Low Voltage Switchgear Devices. In addition, this variant is also interesting for the integration of Siemens drives such as SIMOCODE pro. The complete performance range is not always needed. By interconnecting the motor channel block FbSwtMMS with the APL function block MotRevL, the complete function range of the PCS 7 operation, monitoring and supervision is available. The configuration, parameterization and commissioning of the drives takes place in the usual PCS 7 environment Main contents The integration of a directly starting drive is explained and completely configured as an example with a SIMOCODE pro V and a prefabricated template, which is also a part of the PCS 7 Advanced Process Library (APL). The focus will be on the following issues: Channel block FbSwtMMS Structure of the standard profiles Integration of the template Hardware configuration CFC engineering Parameterization of the drives via PDM 6 V 1.0, Entry ID:

7 1 Description of the task and solution Restriction Validity This configuration instruction describes the integration of directly starting drives which support the standard protocol. As an example the Siemens drive SIMOCODE pro V is configured, all the other drives will be configured in exactly the same way. This application does not refer to the SIMOCODE library which is available separately for a fee and covers the complete performance range of the SIMOCODE drives. This Application Example is valid for PCS 7 V 8.0 and higher. All drives which support the standard profiles of the technical specification Profiles for Low Voltage Switchgear Devices and for which a compatible Electronic Device Description File (EDD) or a General Station Description (GSD) is available, can be integrated in PCS 7 V8.0. V 1.0, Entry ID:

8 2 APL channel block 2 APL channel block Motor Management Starter (FbSwtMMS) With the APL channel block Motor Management Starter all direct starter drives which support the standard profiles of the technical specification Profiles for Low Voltage Switchgear Devices can be integrated in the PCS 7. This enables you to integrate directly starting drives from different manufacturers into PCS 7. The channel block is part of the PCS 7 Advanced Process Library (APL). Therefore, there will be no further costs from buying an add-on or an external library. In addition the direct starters, wherever they come from, are configured in the same way in the PCS 7 environment. 2.1 Channel block The channel block was developed according to the profiles for Motor Management Starter, which are described in the technical specification Profiles for Low voltage Switchgear Devices (LVSG). The Motor Management Starter profile prescribes that the format 0 has to be used for the data to the process control system and also for the data from the process control system. In case of the SIMOCODE pro V, this would be the basic type 2 with 4 bytes input and 2 bytes output data. NOTICE The connection of field devices into the PCS 7 via PROFINET is only entirely supported with PCS 7 V8.0 SP1. 8 V 1.0, Entry ID:

9 2 APL channel block Explanation The 4 bytes entry data are reflected in the channel block in the two inputs PZDIn1 and PZDIn2 with one word each. The 2 bytes output data are represented with the output PZDOut1 in the block. The input and output files are inverted as compared to the tables. In the following screenshot, the value 16#2400 is pending at the output PZDOut1, the value 24 being the higher byte and 00 the lower byte. The two individual bytes are read from right to left. V 1.0, Entry ID:

10 2 APL channel block 2 16# Bits: (0-7 for byte constructions; 0-15 for word constructions) Byte Reserved 14 Trip Reset 13 Auto Mode 12 Emergency Start 11 Self Test 10 Run Forward 9 Off 8 Run Reverse Higher Byte 24 1 Manufacturer Manufacturer Manufacturer Manufacturer Specific4 Specific3 Specific2 Specific1 Reserved Reserved Reserved Reserved Lower Byte # In the table you can see that it is a directly starting motor, which currently runs forward in automatic mode (auto Mode and Run Forward). 10 V 1.0, Entry ID:

11 2 APL channel block Input data from the field device to the controller Table 2-1 Bits: (0-7 for byte constructions; 0-15 for word constructions) Byte Warning Fault Auto Mode Lock-Out Time Overload Warning Run Forward default Manufacturer Specific4 Manufacturer Specific3 Manufacturer Specific2 Manufacturer Specific1 Manufacturer Specific6 2 Motor Current High (% / Is) default Don t Care 3 Motor Current Low (% / Is) default Don t Care Manufacturer Specific5 Off Reserved Run Reverse Reserved Output data from the controller to the field device Table 2-2 Byte 0 Reserved 1 Bits: (0-7 for byte constructions; 0-15 for word constructions) Manufactur er Specific4 Trip Reset Manufactur er Specific3 Auto Mode Manufactur er Specific2 Emergency Start Manufactur er Specific1 Self Test Run Forward Off Run Reverse Reserved Reserved Reserved Reserved V 1.0, Entry ID:

function block MotRevL, thus offering a ready-to-use automation solution with the following functions: APL faceplates for PCS 7-conform operator control & monitoring.

12 2 APL channel block 2.2 Template The template provided by the Advanced Process Library (APL) represents a complete configured CFC plan, where the APL channel block FbSwtMMS is logically interconnected with the APL function block MotRevL, thus offering a ready-to-use automation solution with the following functions: APL faceplates for PCS 7-conform operator control & monitoring. Switching between local and remote control Display of the current in the faceplate The same operator control & monitoring no matter which motor manufacturer No additional libraries required. The template is based exclusively on the PCS 7 APL blocks, which are available as a standard from PCS 7 V8.0 onwards. In the template, the channel block FbSwtMMS is interconnected with the motor block MotRevL for a motor that can be switched on in forward and reverse mode. Three interlock blocks are provided for the interlocking with acknowledgment (Protect), interlocking without acknowledgement (Interlock) and the permit for switching on (Permit). Where to get the template and the channel block The channel block and the template are part of the PCS 7 V8.0 and do not require an additional installation. 12 V 1.0, Entry ID:

13 3 Configuration 3 Configuration 3.1 Requirement A prepared PCS 7 project is required, where at least the CPU, the communication processor and the DP master line, and all the communication paths have already been configured. 3.2 Importing the EDD/GSD file In the Siemens device catalog you will find a great variety of field devices. If you cannot find a field device you use in this catalog, you can install the EDD or GSD file for your field device. After the installation, the field device will be available in the device catalog with an object symbol, just as you know it. You can get the EDD or GSD file from your field device supplier almost always. Difference between EDD and GSD files NOTICE The General Station Description (GSD) contains DP slave transmission features in a standard form. The use of a GSD file facilitates the configuration and integration of field devices of different manufacturers in a DP master system. The Electronic Device Description (EDD) always contains the GSD file and adds the device features of the field device. The EDD files are read in by the configuration tools, e.g. SIMATIC PDM and simplify the configuration, commissioning and maintenance of the filed devices. When a direct starter is to be integrated by means of a GSD file, it cannot be configured by means of the PDM, but only by means of a configuration tool or on site by means of an input module. V 1.0, Entry ID:

3 Configuration 3.3 Hardware configuration 1.

14 3 Configuration 3.3 Hardware configuration 1. Open the hardware configuration (HW Config). 2. In the device catalog, change the profile to "Standard". The device tree then only lists those field devices which support the standard protocols. 3. In the device catalog, choose the direct starter you use, e.g. PROFIBUS DP > Additional Field Devices > Switching Devices > SIMOCODE > SIMOCODE pro V (GSD V1.3). 4. Drag and drop your direct starter to the PROFIBUS master system. 14 V 1.0, Entry ID:

3 Configuration 5. Assign the new PROFIBUS address. 6.

byte output data, and drag and drop it to the

Select the line with the input and output addresses,

15 3 Configuration 5. Assign the new PROFIBUS address. 6. Select the basic type 2 with 4 byte input data and 2 byte output data, and drag and drop it to the respective slot. 7. Select the line with the input and output addresses, open Object Properties with the right mouse button and select Object Properties V 1.0, Entry ID:

3 Configuration 8. Assign the initial addresses of the input and output addresses.

16 3 Configuration 8. Assign the initial addresses of the input and output addresses. NOTICE Make sure that the initial addresses of the input and output addresses begin with the same start value. Note The FbSwtMMS block must be incorporated in the same cycle (OB) as the respective hardware. Assign a symbolic address 9. Select the line with the addresses again and open the Edit Symbols window with a click on the right mouse button. 10. Assign the symbolic names in the Symbol column. 16 V 1.0, Entry ID:

For the configuration via PDM, select your motor starter, in this case SIMOCODE, and open the motor properties with the right mouse button

17 3 Configuration PDM When a motor starter is integrated via GSD, it cannot be configured by means of PDM, but only with a separate configuration tool. 11. For the configuration via PDM, select your motor starter, in this case SIMOCODE, and open the motor properties with the right mouse button Object Properties Select the tab General and activate the option box Configuration via PDM. 13. After the activation, double-click on the symbol figure of the direct starter to open PDM. You can now configure the direct starter. V 1.0, Entry ID:

In the window Open Project go to the tab Libraries and select the PCS 7

18 3 Configuration 3.4 CFC engineering 1. Switch to the SIMATIC Manager. 2. Select File > Open in the menu bar. 3. In the window Open Project go to the tab Libraries and select the PCS 7 AP Library V In the PCS 7 Library V80, select the Templates folder. 18 V 1.0, Entry ID:

the right mouse button by selecting paste. 7.

19 3 Configuration 5. Select the ManagedMotorStarter template, open the context menu and select Copy. 6. Go to the technical hierarchy and add the copied template with the right mouse button by selecting paste. 7. Rename the template. 8. Open the template. 9. Select the MotRevL block, click on the right mouse button and select Object Properties. V 1.0, Entry ID:

11. In the CFC plan, select the input PZDIn1 of the FbSwtMMS block.

20 3 Configuration 10. Assign a meaningful name under Name: Interconnect a symbolic address 11. In the CFC plan, select the input PZDIn1 of the FbSwtMMS block. Open the context menu with the right mouse button, and select Interconnection to Address. 20 V 1.0, Entry ID:

3 Configuration 12. Select the first input word of the symbolic interconnection here, in this case IW512_SC. All the other input and output words are automatically connected by the driver wizard.

21 3 Configuration 12. Select the first input word of the symbolic interconnection here, in this case IW512_SC. All the other input and output words are automatically connected by the driver wizard. Note The telegram type used must also be stored in the direct starter. You can make this setting by means of the respective configuration tool or when you integrated the EDD via PDM. The driver wizard checks the number of input data, compares it with those stored in the device and if they don t match, it generates an error message. V 1.0, Entry ID:

interconnected with the input UserAna1 of the MotRevL.

22 3 Configuration 13. The output Imax for the maximum motor current with reference to the nominal current is interconnected with the input UserAna1 of the MotRevL. Select the input UserAna1 and open the context menu with the right mouse button, then select Object Properties. 14. Select Value [REAL] Value, open the context menu and select Properties. 22 V 1.0, Entry ID:

23 3 Configuration 15. Enter a meaningful name like Imax in the entry box Identifier. This name will later be displayed in the faceplate next to the Imax value. Compiling and loading of the AS and OS 16. Compile and load the AS. 17. Compile and load the OS. V 1.0, Entry ID:

24 3 Configuration 3.5 OS-Runtime In OS Runtime you operate and monitor the field device via the usual faceplate of the MotRevL. The operator always sees and operates the same faceplates, no matter how many different drives of different manufacturers are integrated in the system operation. This guarantees a uniform operating concept, a clearer structure and avoids operating mistakes. Faceplate of the MotRevL 24 V 1.0, Entry ID:

25 4 Links 4 Links The following list is by no means complete and only provides a selection of appropriate information. Table 4-1 Topic Title 1 Reference to this document WW/view/en/ Siemens Industry Online Support 3 PCS 7 quick start (start page, landing page) WW/view/en/ History Table 5-1 Version Date Change V1.0 10/2012 First issue V 1.0, Entry ID:

Applications & Tools. Configuration of Frequency Converters with the APL Channel Block FbDrive in SIMATIC PCS 7 SIMATIC PCS 7 V8.0

Applications & Tools. Configuration of Frequency Converters with the APL Channel Block FbDrive in SIMATIC PCS 7 SIMATIC PCS 7 V8.0 Cover Configuration of Frequency Converters with the APL Channel Block FbDrive in SIMATIC PCS 7 SIMATIC PCS 7 V8.0 Application Example October 2012 Applications & Tools Answers for industry. Siemens Industry