XPR300 Firmware Updates
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1 XPR300 Firmware Updates Field Service Bulletin Revision 2 September 2017
2 Hypertherm Inc. Etna Road, P.O. Box 5010 Hanover, NH USA Tel (Main Office) Fax (All Departments) (Main Office ) Tel (Technical Service) Tel (Customer Service) (Customer Service ) Tel (Return Materials Authorization) Fax (Return Materials Authorization) (RMA ) Hypertherm México, S.A. de C.V. Avenida Toluca No. 444, Anexo 1, Colonia Olivar de los Padres Delegación Álvaro Obregón México, D.F. C.P Tel Fax Hypertherm Plasmatechnik GmbH Sophie-Scholl-Platz Hanau Germany Tel Fax 31 (0) Tel (Technical Service) Tel (Technical Service) technicalservice.emea@hypertherm.com Hypertherm (Singapore) Pte Ltd. 82 Genting Lane Media Centre Annexe Block #A01-01 Singapore , Republic of Singapore Tel Fax Marketing.asia@hypertherm.com (Marketing ) TechSupportAPAC@hypertherm.com Hypertherm Japan Ltd. Level 9, Edobori Center Building Edobori, Nishi-ku Osaka Japan Tel Fax HTJapan.info@hypertherm.com (Main Office ) TechSupportAPAC@hypertherm.com Hypertherm Europe B.V. Vaartveld 9, 4704 SE Roosendaal, Nederland Tel Fax Tel (Marketing) 31 (0) Tel (Technical Service) Tel (Technical Service) technicalservice.emea@hypertherm.com Hypertherm (Shanghai) Trading Co., Ltd. B301, 495 ShangZhong Road Shanghai, PR China Tel Fax Tel (Technical Service) techsupport.china@hypertherm.com South America & Central America: Hypertherm Brasil Ltda. Rua Bras Cubas, 231 Jardim Maia Guarulhos, SP Brasil CEP Tel tecnico.sa@hypertherm.com Hypertherm Korea Branch #3904. APEC-ro 17. Heaundae-gu. Busan. Korea (0) Tel 82 (0) Fax Marketing.korea@hypertherm.com (Marketing ) TechSupportAPAC@hypertherm.com Hypertherm Pty Limited GPO Box 4836 Sydney NSW 2001, Australia 61 (0) Tel Fax au.sales@hypertherm.com (Main Office ) TechSupportAPAC@hypertherm.com Hypertherm (India) Thermal Cutting Pvt. Ltd A-18 / B-1 Extension, Mohan Co-Operative Industrial Estate, Mathura Road, New Delhi , India / 2/ 3 Tel Fax HTIndia.info@hypertherm.com (Main Office ) TechSupportAPAC@hypertherm.com 2017 Hypertherm Inc. All rights reserved. XPR300 and Hypertherm are trademarks of Hypertherm Inc. and may be registered in the United States and/or other countries. All other trademarks are the property of their respective holders. Environmental stewardship is one of Hypertherm s core values, and it is critical to our success and our customers success. We are striving to reduce the environmental impact of everything we do. For more information: 1/28/16
3 Introduction WARNING ELECTRIC SHOCK CAN KILL Disconnect electrical power before doing any maintenance. The line-disconnect switch must remain in the OFF position until all maintenance steps are complete. In the United States, use a lock out/tag out procedure until maintenance is complete. In other countries, follow the appropriate national and local safety procedures. See the Safety and Compliance Manual (80669C) for more safety precautions. The plasma power supply contains dangerous electric voltages that can cause injury or death. Even if the cutting system is turned OFF, you can still get a serious electric shock if the cutting system remains connected to an electric power source. Use extreme caution if you do diagnosis or maintenance tasks when the plasma power supply remains plugged in and the panels on the plasma power supply are removed. Purpose These procedures update all of the firmware in the cutting system. Tools and materials needed Internet access FAT32-formatted, USB memory stick (maximum 4 GB) XPR web interface XPR300 Field Service Bulletin
4 Update the PCB firmware This procedure updates the firmware on the control PCB and choppers in the plasma power supply, the gas connect console, and torch connect console. Download the PCB firmware files 1. Log in to the Xnet at 2. Go to Xnet home. You must log in to access the firmware files. 3. Go to Documents Library. 4. Choose XPR300 for the Product type. 5. Choose Software for the Category. 6. Put the following files in the root of a FAT32-formatted, USB memory stick: Gas Connect Console (405ZGBmpConsole.bin) Main Control Board (405ZGMainControl.bin) Smart Choppers (405ZGSmartChopper.bin) Torch Connect Console (405ZGMeteringConsole.bin) Upload the PCB firmware files 1. Remove the power from the cutting system. 2. Set the remote on-off switch to ON. 3. Remove the control-side panel Field Service Bulletin XPR300
5 4. Use a USB adapter cable to connect the USB memory stick to the micro-usb connector on the control PCB. Some plasma power supplies include the USB adapter cable. 5. Supply power to the cutting system. WARNING ELECTRIC SHOCK CAN KILL To avoid electric shock do not touch anything inside of the plasma power supply. The plasma power supply contains dangerous electric voltages that can cause injury or death. All work requiring removal of the power supply panels must be done by a qualified technician. 6. Wait 15 minutes. When the update is occurring, the Status LED (D104) on the main control PCB is ON and the Activity LED (D105) blinks. When the update is completed, the Status LED (D104)on the main control PCB blinks twice continuously (blink, blink, pause, blink, blink, pause). 7. Remove the power from the cutting system. 8. Remove the USB memory stick from the control PCB. 9. Put the USB adapter cable into the wire clip inside the plasma power supply. 10. Install the control-side panel. XPR300 Field Service Bulletin
6 11. Supply power to the cutting system. 12. From the XPR web interface go to Other to make sure that the firmware numbers match the version numbers on the files from the Xnet Field Service Bulletin XPR300
7 Update the XPR web interface firmware This procedure updates the XPR web interface firmware. Download the XPR web interface firmware files 1. Log in to the Xnet at You must log in to access the firmware files. 2. Go to Xnet home. 3. Go to Documents Library. 4. Choose XPR300 for the Product type. 5. Choose Software for the Category. 6. Download the following files to your device: WiFi Firmware Image file (gs2011_s2w.bin) WiFi Signature file (signature.bin) Upload the XPR web interface firmware 1. Supply power to the cutting system. 2. From the XPR web interface, select Other > Update XPR300 Field Service Bulletin
8 3. Browse for the image file on your device and choose Open. 4. Browse for the signature file on your device and choose Open. 5. Choose Upload. 6. Wait for the firmware update to complete. This can take a few minutes. The browser automatically refreshes and shows if the update was successful Field Service Bulletin XPR300
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