DISPLAY, CONTROL AND MONITORING SOLUTIONS FOR HAZARDOUS AND INDUSTRIAL APPLICATIONS PROCESS AUTOMATION

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1 DISPLAY, CONTROL AND MONITORING SOLUTIONS FOR HAZARDOUS AND INDUSTRIAL APPLICATIONS PROCESS AUTOMATION

2 STATE-OF-THE-ART AUTOMATION TECHNOLOGY FOR HAZARDOUS AREAS AND INDUSTRIAL APPLICATIONS Pepperl+Fuchs Customer and After-Sales Service Expert support is provided for your specific application. Our knowledge of hazardous locations and industrial environments gives us the unique ability to customize a solution to meet the demanding requirements of your application. Configuration of your visualization system can be handled with our team of experts. Our staff is trained on the latest technologies and we are confident that our hazardous area solutions will meet your needs. Custom products are developed for a wide range of individual applications with Pepperl+Fuchs own Systems & Solutions group. From hardware to software systems, the experienced team of experts from Pepperl+Fuchs is able to develop a customized solution to meet your exacting requirements. Applications Machine Level Interface Data Analysis Batch Operations SCADA Systems Industries Oil and Gas Chemical and Petrochemical Pharmaceuticals Flavours and Fraguences Food and Beverage Grains & Fibers Quality and safety We specialize in precision. Whether it is accurate instrumentation or meeting the specifications of the most demanding internal standards, Pepperl+Fuchs equipment excels in difficult environments. As a guarantee of quality, our products are produced according to the ISO 9001 International Standard and carry all national and international certifications and registrations. That means every product will meet the demands of your most challenging application, no matter where you are. Pepperl+Fuchs does more than simply meet global standards we set them! Customer satisfaction We also specialize in customer service. Whether you re installing new control and monitoring instrumentation, replacing components, or need an answer to your questions, our global presence will keep your system operating at peak efficiency. Answers to your questions are just a phone call away and our international network of professionals is available for local support and training. At Pepperl+Fuchs, your success is our only goal, no matter which part of the globe you call home.

3 DISPLAY, CONTROL, AND MONITORING FOR HAZARDOUS AND INDUSTRIAL APPLICATIONS Text and Graphics Terminals TERMEX TERMEX offers intrinsically safe backlit operator panels for hazardous areas. When it comes to control and display in hazardous areas, Pepperl+Fuchs has set new benchmarks with the intrinsically safe operator panels in the TERMEX family. Approved for use in ATEX Ex Zones 1 and 2 (II 2G) and 22 (II 3D), as well as in Class I, Div 1, this product family facilitates flexible and inexpensive operator control and monitoring of machines and processes. The operator panels are typically connected to PLC or PC systems, and various communication protocols and fieldbus interfaces (PROFIBUS-DP, Modbus, DF1, etc.) are available. Classic terminal operation is also possible with a connection to a host computer using an ASCII protocol. Several types of serial and discrete peripherals can be connected directly in the hazardous area including barcode readers, weigh scales, pushbuttons, and switches. The complete system is easily projected with P+F s EXTEC TERMEX PRO Windows project design software and can also be additionally programmed using the EPCA C programming toolbox. Project Design Software TERMEX PRO TERMEX PRO is a high-performance, easy, and intuitive Windows software package for graphical configuration of all text and graphics control, display, and visualization devices in the TERMEX family. The user-friendly package uses an object-oriented interface and has integrated testing and simulation tools, a graphics library, language support, and many other powerful features. TERMEX PRO reduces the time required for configuration and supports project documentation. Programming Tool EPCA EPCA is a Windows software package capable of C language programming used for the optional implementation of additional functions for all control, display, and visualization devices in the TERMEX family. EPCA, integrated into TERMEX PRO as an option, includes a sophisticated development environment with an extensive library of functions that allows complex programming to be implemented quickly and easily.

4 ipc-ex The PC Operator Station with 15" & 18" Monitors ipc-ex is a KVM interface-based PC operator terminal for the most challenging control and visualization tasks in hazardous areas (Zones 1, 2, and 22). It is an industrystandard local visualization solution for process control systems in the chemical, pharmaceutical, and petrochemical industries. With the ipc-ex solution, only the operator control and monitoring elements (monitor, keyboard, and mouse) are actually located in the hazardous area, while the IBM compatible PC is installed up to 1000 m away in the safe area, well outside the danger zone. The PC hardware can be replaced or the software updated-quickly, easily, and without any restrictions in the safe area. P+F also offers a wide range of stainless steel enclosure variants that comply with a high degree of protection. VISUEX The 10" and 12" Panel PC for Hazardous Areas VISUEX is a panel PC system for use in hazardous areas (categories II 2G (Zone 1, 2) and II 2D (Zone 21, 22)). It features an integrated PC, touchscreen, Ethernet network, and serial RS485 / TTY connection. Visuex is designed for challenging control and visualization tasks in the chemical, pharmaceutical, and petrochemical industries. It is ideal for installation in a panel or in a compact stainless steel enclosure. The front of the PCEX is dust-tight and splashproof (IP65). PANEL PC = operator panel + integrated PC This combination of an operator panel and a powerful, integrated PC opens up a host of potential applications. The panel PC provides an ideal platform for control and display panels with the visualization system of your choice, for software PLC systems, and for client-server applications with a SCADA system or web terminals. The integrated, serial TTY/RS 485 and Ethernet ports facilitate a connection to a controller and server in the safe area, even over long distances. The intrinsically safe interfaces can be used to connect a barcode reader and an intrinsically safe expansion keyboard with a trackball or a touchpad mouse.

5 EXTEC VISUNET ETHERNET-BASED VISUALIZATION SOLUTIONS VisuNet is the world s first visualization platform for process industries that exclusively uses Ethernet TCP/IP network structures and completely dispenses with proprietary communication techniques. VisuNet integrates all the benefits of a modern network infrastructure, either as a remote monitor solution with display, keyboard, and mouse up to 2 km away from the PC in the safe area, or as a full-scale panel PC installed in the hazardous area. VisuNet devices are designed for installation and operation in hazardous areas. They comply with even the toughest requirements in terms of robustness, safety, and functionality. ATEX, categories II 2G, II 2D IEC Ex, Zones 1/21 Others: by request VisuNet RM Remote Monitor VisuNet PC 15" and 19" Panel PC for challenging demands in industrial environments Neutral PC platform (1.8 MHz Pentium M) Interfaces: Ethernet, USB, RS232, RS485, RS422 Pepperl+Fuchs software package for data security/data recovery/software backup, etc. Front access for wall mount installation Modular concept The first industrial visualization system based on Ethernet TCP/IP and using remote desktop protocol (RDP) Ethernet network connectivity Interfaces: Ethernet and USB, and others by request Front access for direct wall mount installation Modular concept VisuNet OB Option Box Modular enclosure system for network and power supply components in hazardous areas, ATEX Zones 1 and 21 Modular concept: power supply, media converter, network components Stainless steel housing Approvals for hazardous areas

6 COMPEX I.S. Weighing Equipment SCANEX I.S. Barcode Reading Systems SCANEX is a complete family of intrinsically safe barcode readers for hazardous areas (Zones 1, 2, and 22) that can be used for a variety of industrial applications. The family contains intrinsically safe hand-held barcode scanners available in wireless or cable versions. The devices are capable of reading all standard barcode families used in the retail or industrial sectors. All intrinsically safe barcode readers can be connected directly to either a host computer or an operator terminal as part of the TERMEX, ipc-ex, VISUEX or VisuNet families of products. COMPEX is an intrinsically safe weighing solution suitable for industrial applications involving the TERMEX text and graphic terminals. Scales, load cells, and other related weighing equipment from various manufacturers can be interfaced together; therefore, all measurement, display, and processing tasks are handled conveniently inside the hazardous location with COMPEX. TASTEX I.S. PC Keyboards Ex-area Zones 1 and 2 Safe area 24 VDC Mobile Scanner DCS/PLC TASTEX are intrinsically safe, foil-type, short-travel keyboards and mouse systems that are suitable for connection to a PC. They easily combine with the ipc-ex, VISUEX, and VisuNet range of products as well as other hazardous area computer systems. Various keyboard layouts are available to meet specific international requirements. All TASTEX components can be supplied in a panel-mounted version or within a stainless steel housing for desktop mounting. For direct connection to PC in the safe area, a double PS/2 barrier is available.

7 WHY USE ETHERNET FOR NETWORK VISUALIZATION? The trend is unmistakable. Information technology (IT) is increasingly penetrating automation technology at an accelerating pace. Networks based on fast Ethernet and the TCP/IP protocol familiar to all Internet users clearly lead the field. As the first programmable controllers and complex field devices with an Ethernet interface appear on the market, a whole generation of network enabled devices such as operator and display panels are enriching automation technology. Pepperl+Fuchs is introducing the VisuNet RM remote monitors for PC based visualization of processes and plants. Based on the popular and widely used Ethernet network technology and TCP/IP protocol, Visunet RM utilizes the Ethernet network already familiar to all Internet and Intranet (corporate network) users. Eliminating the need for the traditional KVM pointto-point topology, this opens up new and flexible opportunities for interfacing the monitors from the PC in the safe area. As data transmission is based on standard Ethernet with TCP/IP, the existing network infrastructures can continue to be used without any problems. The cables and switches are identical to those employed for the Internet and Intranets. The actual image transfer from the PC of the operator station to the VisuNet RM takes place over the network using TCP/IP packets. The compressed image data requires only a very narrow bandwidth for communication, using a standard feature of the Windows operating system, the remote desktop protocol (RDP). Since Ethernet and TCP/IP form the backbone, the data is sent in packets to preset addresses (that of the operator station PC and that of the VisuNet RM). A connection to another PC can be set up on the VisuNet RM by changing the address of the operator PC station. When using a Microsoft Server operating system, it is also possible to connect several VisuNet RMs to a single operator station PC allowing each VisuNet RM to show different information, acting like an individual client. Ethernet Network Topology

8 2 VisuNet Visualization with Network technology

9 VisuNet NETWORK-BASED VISUALIZATION VisuNet is the first HMI system solution for the process industry that uses complete Ethernet TCP/IP network structures and completely eliminates proprietary communication methods. Ethernet-based networks in automation technology can also be used for PC-based visualization in the process environment. VisuNet can be used directly in the hazardous area as a panel PC. VisuNet remote monitors are also available. The PC remains in the safe area, and the display, keyboard and mouse can be located up to two kilometers away in the hazardous area. VisuNet has all the advantages that a modern network infrastructure based on standard Ethernet network components can offer. Since the use of Ethernet with the TCP/IP protocol is growing quickly in automation technology, existing network structures can be easily incorporated. DCS The VisuNet product family comprises VisuNet PC, Panel-PC Systems VisuNet RM, Remote monitor stations VisuNet OBx, option boxes can be equipped with a power supply and network components VisuNet systems are designed for installation and operation in the hazardous area in accordance with ATEX, Category II 2G (Zone 1 Gas) ATEX, Category II 2D (Zone 21 Dust) (restricted module selection) IEC Ex, Zone 1/21 As a non-hazardous area version for demanding applications in industry 3

10 The VisuNet PC415/419Panel PCs, designed for use in the hazardous area, set new standards in PC performance (1.8 GHz processor), Housing design (stainless steel front plate) Modular concept and offer optimum conditions for processing and presenting information directly at the process location. The integrated Ethernet interface enables the system to be connected to existing data networks. For example, together with the VisuNet option boxes, a number of VisuNet PCs can be networked in the hazardous area bridging distances up to two kilometers from the hazardous area. 4

11 VisuNet PC PANEL PC VISUNET PC415/419 Full PC functionality Ethernet connectivity USB and serial interfaces Back-up and recovery software Free choice of operating system Front access for simple installation and maintenance Stainless steel front plate for high loading Modular system consisting of display, keyboard, mouse, housing and mounting options Panel-PC = Operator Panel + PC Unit VisuNet PC415 VisuNet PC419 VisuNet This PC423 combination of operator panel with integrated powerful PC unit is Display Screen diagonal 15.0" 19.0" the ideal platform for a display and 23.0 operator terminal with a customerdefined (UXGA) visualization system, for soft PLC Display resolution 1024 x 768 (XGA) 1280 x 1024 (SXGA) 1600x1200 Type LCD, TFT LCD, TFT LCD, systems, TFT for client server applications Available display colors 16.7 Million 16.7 Million Graphic memory 32 MB 32 MB on enquiry and web terminals. Brightness (Standard) 250 cd/m cd/m 2 on enquiry High Brightness (optional) 600 cd/m 2 Viewing angle horizontal 170 (160 ) horizontal 178 vertical 170 (115 ) vertical 178 Contrast 400:1 1000:1 on enquiry 50 % life cycle CCFL display 50,000 h 50,000 h PC System Processor 1.8 GHz, Pentium M 1.8 GHz, Pentium M 1.8 GHz RAM 512 MB / 1 GB optional 512 MB / 1 GB optional 512 MB / 1 GB optional Hard disk 30 GB 30 GB 30 GB Interface Exe 1 x Fast Ethernet 1 x Fast Ethernet 1 x Fast Ethernet 1 x USB 1 x USB 1 x USB 1 x RS232/422 1 x RS232/422 1 x RS232 1 x RS485 1 x RS485 Exi 3 x USB 3 x USB 3 x USB Barcode scanner 1 x TTY 1 x TTY 1 x TTY Operating controls Special function keys LED Touch screen (optional) resistive resistive Performance data Power consumption Approx. 85 W Approx. 85 W on enquiry Supply voltage 24 V DC (20 30 V) 24 V DC (20 30 V) 18-36V DC Ambient temperature operation -20 C C -20 C C on enquiry Ambient temperature storage -20 C C -20 C C on enquiry Dimensions (B x H x T) Dimensions: 503 x 423 x 188 mm 537 x 457 x 188 mm on enquiry Cutout dimensions 431 x 354 mm 466 x 389 mm on enquiry Weight (PC4xx) Approx. 33 kg Approx. 41 kg on enquiry Front plate Stainless steel / / / / 316L (optional) / 316L (optional) / 316L (optional) Housing degree of protection IP66 IP66 IP66 Approvals ATEX Zones 1, 21 Zones 1, 21 IEC Ex Zones 1, 21 Zones 1, 21 Zone 1.21, Ex embq [ib] IIC T4 Others on enquiry on enquiry on enquiry Field housing (optional) Stainless steel / / / / 316L (optional) / 316L (optional) / 316L (optional) Housing degree of protection IP66 IP66 IP66 Weight (housing) kg kg 5

12 VisuNet RM VisuNet RM uses RDP! VisuNet Remote Monitor solutions for PC-based visualization of processes and plants use the widely accepted Ethernet network technology and the TCP/ IP protocol for data transfer. The data are digitally transferred using the Remote Desktop Protocol, which is integrated in the Windows operating system. This enables a VisuNet RM to be connected with the PC in the safe area as a normal network component. 6

13 VisuNet: HOUSING, MOUNTING VERSIONS, KEYBOARDS HOUSING AND MOUNTING OPTIONS Stainless steel housing in and Housing degree of protection IP66 Front access for optimum installation and maintenance Modular system comprising: Basic housing, mounted housing for Emergency stop button, keyboard, scanner mounting and various mounting options. Options Mounting version Wall mounting bracket Pedestal Ceiling mounting Wall support arm Coupling adapter options Rotary coupling Tilt adapter Pedestals and brackets are made from stainless steel. Various mounting accessories enable VisuNet to be mounted on the floor, wall or on a ceiling. The basic version is fixed. However, adapters are available that enable the unit to rotate or tilt. It is also possible to combine the adapters so that the unit can both rotate and tilt. INTRINSICALLY SAFE KEYBOARD-MOUSE SYSTEMS. CAN BE CONNECTED DIRECTLY TO VISUNET RM/PC SYSTEMS. Description Versions K3 Keyboard with tracker ball K4 Keyboard with touchpad K6 Keyboard with joystick... Other versions available on enquiry Keyboard Layout: Dimensions (B x H x T) Dimensions: Opening dimensions Front plate Housing degree of protection Interface, Exi 105 Short-stroke keys, approx. 3 million switching cycles US American - International, German, French, Cyrillic, Swedish, Danish, Korean and many others x x 45 mm 450 x 150 mm Anodized aluminum, polyester film IP65 (K3, K6), IP66 (K4) USB Performance data Supply voltage provided via VisuNet RM / PC Ambient temperature Operation 0 C C (K3), +20 C C (K4, K6), in combination with keyboard heating Ambient temperature Storage -20 C C Approval ATEX Zone 1 (K3, K4, K6), Zone 21 (K4, K6) IEC Ex Zone 1 (K3, K4, K6), Zone 21 (K4, K6) Others on enquiry Housing (optional) Stainless steel / / 316L (optional) Housing degree of protection IP65 (K3, K6), IP66 (K4) Weight (housing) 5 kg 7

14 VisuNet OPTION BOXES VISUNET OPTION BOXES OB11 AND OB31 VisuNet option boxes enable customer-specific requirements to be satisfied with regard to AC power supply Data transfer technology Network infrastructure Interface with customer-specific devices OB31 OB11 Solution for long transfer distances. Long, non-segmented distances are bridged with isolated/noise-free, 2-wire fiber optic cables (max m) DSL copper cable (max m) Description OB11 OB31 Modules: Power supply (In: V AC +/ 10%, Hz Out: 24 V DC) fiber optic media converter + 5 port switch DSL modem Dimensions (B x H x T) Dimensions: 452 x 191 x 110 mm 450 x 285 x 226 mm Approvals ATEX Zones 1, 21 Zones 1, 21 IEC Ex Zones 1, 21 Zones 1, 21 Others on enquiry on enquiry Field housing Stainless steel / / / 316L (optional) / 316L (optional) Housing degree of protection IP65 IP65 Weight: Approx. 13 kg Approx kg 8

15 VisuNet RM REMOTE MONITOR STATION: VISUNET RM515/519 Full PC functionality Ethernet connectivity USB and serial interfaces Front access for simple installation and maintenance Stainless steel front plate for high loading Modular system consisting of display, keyboard, mouse, housing and mounting options Open system platform, integration with existing network infrastructure is possible VisuNet RM515 VisuNet RM519 Display Screen diagonal Resolution 1024 x 768 (XGA) 1280 x 1024 (SXGA) 1600x1200 (UXGA) Display resolution 640 x 480 up to 1024 x x 480 up to 1280 x x480 up to 1600x1200 Type LCD, TFT LCD, TFT LCD, TFT Available display colors 16.7 million 16.7 million High color Brightness 250 cd/m cd/m 2 optional High brightness (optional) 600 cd/m 2 Viewing angle horizontal 170 (160 ) horizontal 178 optional vertical 170 (115 ) vertical 178 Contrast 400:1 1000:1 optional/on enquiry 50 % life cycle CCFL display 50,000 h 50,000 h optional/on enquiry Interfaces Exe 1 x Fast Ethernet 1 x Fast Ethernet 1 x Fast Ethernet 1 x USB 1 x USB 1 x USB 1 x RS232/422 (optional) 1 x RS232/422 (optional) 1 x RS232 (optional) 1 x RS485 1 x RS485 Exi 1 x USB (optional) 1 x USB (optional) 1 x USB (optional) Keyboard, mouse 2 x USB 2 x USB 2 x USB Touch screen 1 x USB 1 x USB 1 x USB Barcode scanner 1 x TTY 1 x TTY 1 x TTY Operating controls Touch screen (optional) resistive resistive Performance data Power consumption approx. 75 W approx. 75 W on enquiry Supply voltage 24 V DC (20 30 V) 24 V DC (20 30 V) 24V DC (18-36V) Ambient temperature Operation -20 C C -20 C C on enquiry Ambient temperature Storage -20 C C -20 C C on enquiry Dimensions (B x H x T) Dimensions: 503 x 423 x 188 mm 537 x 457 x 188 mm on enquiry Opening dimensions 431 x 354 mm 466 x 389 mm on enquiry Weight (RM5xx) Approx. 33 kg Approx. 41 kg on enquiry/optional Front plate Stainless steel / / / / 316L (optional) / 316L (optional) / 316L (optional) Housing degree of protection IP66 IP66 IP66 Approvals ATEX Zones 1, 21 Zones 1, 21 IEC Ex Zones 1, 21 Zones 1, 21 Others on enquiry on enquiry Field housing (optional) Stainless steel / / / / 316L (optional) / 316L (optional) / 316L (optional) Housing degree of protection IP66 IP66 IP66 Weight (housing) kg kg 9

16 PROCESS AUTOMATION PROTECTING YOUR PROCESS For over a half century, Pepperl+Fuchs has been continually providing new concepts for the world of process automation. Our company sets standards in quality and innovative technology. We develop, produce and distribute electronic interface modules, Human-Machine Interfaces and hazardous location protection equipment on a global scale, meeting the most demanding needs of industry. Resulting from our world-wide presence and our high flexibility in production and customer service, we are able to individually offer complete solutions wherever and whenever you need us. We are the recognized experts in our technologies Pepperl+Fuchs has earned a strong reputation by supplying the world s largest process industry companies with the broadest line of proven components for a diverse range of applications Worldwide/German Headquarters Pepperl+Fuchs GmbH Mannheim Germany Tel pa-info@de.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs PTE Ltd. Singapore Company Registration No E Tel pa-info@sg.pepperl-fuchs.com 3 Western Europe & Africa Headquarters Pepperl+Fuchs N.V. Schoten/Antwerp Belgium Tel pa-info@be.pepperl-fuchs.com 6 Northern Europe Headquarters Pepperl+Fuchs GB Ltd. Oldham England Tel pa-info@gb.pepperl-fuchs.com 4 Middle East/India Headquarters Pepperl+Fuchs M.E (FZE) Dubai UAE Tel pa-info@ae.pepperl-fuchs.com 7 Southern/Eastern Europe Headquarters Pepperl+Fuchs Elcon srl Sulbiate Italy Tel pa-info@it.pepperl-fuchs.com 5 North/Central America Headquarters Pepperl+Fuchs Inc. Twinsburg Ohio USA Tel pa-info@us.pepperl-fuchs.com 8 Southern America Headquarters Pepperl+Fuchs Ltda. São Bernardo do Campo SP Brazil Tel pa-info@br.pepperl-fuchs.com Subject to modifications Copyright PEPPERL+FUCHS Printed in Germany Part No /09 01