Welkom bij het Webinar Industrial Automation

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Aleesha Singleton
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1 Welkom bij het Webinar Industrial Automation We starten om 0u00. Voor een vlot verloop van dit webinar, gelieve uw microfoon uit te schakelen. Dit webinar wordt opgenomen

2 Agenda. Hoever staan we met de TIA portal? 2. Welke PLC's zijn beschikbaar? 3. Hoe ziet de toekomst eruit? 4. Migratiethema's, Page 2

3 Agenda. Hoever staan we met de TIA portal? 2. Welke PLC's zijn beschikbaar? 3. Hoe ziet de toekomst eruit? 4. Migratiethema's, Page 3

4 Totally Integrated Automation Portal One Engineering Framework for all Automation Challenges Totally Integrated Automation Portal STEP 7 V5 Safety V5 WinCC V5 Startdrive V5 SIMATIC PLC Safety SIMATIC HMI SINAMICS V5, 22/2/207 One common Engineering Framework for the Production-Automation Page 4

5 Basic licenses Overview of the software performance range SIMATIC STEP 7 V4/ STEP 7 Safety V4 SIMATIC WinCC V4 Programming languages (F-)KOP, (F-)FUP, SCL, AWL ), S7-GRAPH ) Machine-level operator control and monitoring and process visualization (SCADA) S7-500/ SW-Controller (F) SCADA S7-300/400/WinAC (F) Single station PC S7-500 (F) S7-200 (F) Basic Basic Professional Advanced Basic Comfort Advanced Professional Comfort Panels and Mobile (without Micro) Basic Panels and 2 nd Generation Communication Common functions Engineering options PROFIBUS, PROFINET, AS-i, IO-Link, ET 200, network topology PROFIsafe via PROFIBUS and PROFINET E.g. System diagnostics, import/export to Excel, Undo, E.g. TIA Portal Multiuser, SIMATIC Energy Suite, SIMATIC ProDiag ) S7-300/400/500/WinAC Page 5

System functions Win0-Support for TIA Portal Use case Supported operating systems

support: 0/2020 Windows 7 Home Premium SP * Windows 7 Professional SP Windows 0

SP Windows 0 (64-bit) Windows 0 Home Version 703 * Windows 0 Professional Version

Microsoft Windows support with Windows 0 One shared operating system platform for

Vxx V3 SP2 V4 SP /V5 Windows 0 IoT Enterprise 205 LTSB Windows 0 IoT Enterprise 206

6 System functions Win0-Support for TIA Portal Use case Supported operating systems Windows 7 (64-bit) Windows 7 End of ext. support: 0/2020 Windows 7 Home Premium SP * Windows 7 Professional SP Windows 0 Customer benefits V3 SP2 V4 SP V5 0/2025 Windows 7 Enterprise SP Windows 7 Ultimate SP Windows 0 (64-bit) Windows 0 Home Version 703 * Windows 0 Professional Version 703 * Windows 0 Enterprise Version 703 Windows 0 Enterprise 206 LTSB Long-term Microsoft Windows support with Windows 0 One shared operating system platform for TIA Portal and "Classic* products" Project upgrade to a single-station computer : Vxx V3 SP2 V4 SP /V5 Windows 0 IoT Enterprise 205 LTSB Windows 0 IoT Enterprise 206 LTSB Windows Server (64-bit) Windows Server 202 R2 StdE (full installation) Windows Server 206 Standard (full Installation) *for Basic edition only Page 6

7 TIA Portal Products and actual products compatibility Installation of different software products on a single computer WinCC flexible 2008 SP2 onwards STEP 7 V5.4 SP5 onwards TIA Portal based software: V, V2, V3, V4, V5... Page 7

8 Available Devices in TIA Portal Overview All modules that are still actively marketed as of Controller Modular Controller SIMATIC S7 S7-500 S7-200 S7-300 S7-400 SIMATIC PC-based Controller SIMATIC S7-modular EC (F) SIMATIC WinAC RTX (F) SIMATIC WinAC MP Page 8 Distributed I/O ET 200S ET 200M ET 200L ET 200iSP ET 200pro ET 200eco PN ET 200eco ET 200R ET 200SP ET 200MP Industrial Communication PROFIBUS PROFINET Gateways AS-Interface SIMATIC HMI Panel SCADA SINAMICS Drives G20 Others via GSD(ML)

9 Vraag : Heeft U reeds ervaring met TIA-portal?

10 Agenda. Hoever staan we met de TIA portal? 2. Welke PLC's zijn beschikbaar? 3. Hoe ziet de toekomst eruit? 4. Migratiethema's, Page 0

11 SIMATIC S7-500 Positioning modular controller Segment Product Application Characterization Advanced Basic Standard Nano SIMATIC S7-400 SIMATIC S7-300 SIMATIC S7-200 LOGO! The modular controller for system solutions in the middle to high-end range automation * ) The modular compact controller for solutions in the compact / basic area of automation Logic modules for switching and monitoring for low-end applications automation (modular) controller (modular) compact controller logic modules TIA applications Stand alone applications Applications complexity Capability I/O capacity, program size, instruction time, communication skills, Page

SIMATIC New Controller Generation Controller scalability that meets all requirements

handling & packaging Vertical form, fill and seal S7-500: Advanced Control Balance of

Drives and other field devices Customized mass production control Perfect for when

12 SIMATIC New Controller Generation Controller scalability that meets all requirements Performance S7-200: Basic Control Perfect for stand-alone simple machine control Material handling & packaging Vertical form, fill and seal S7-500: Advanced Control Balance of control for machines or plants Complex automation architectures that require Many HMI s, Drives and other field devices Customized mass production control Perfect for when machine to machine controls are required for an entire production process Application Requirements Page 2

13 SIMATIC New Controller Generation Always the appropriate Controller performance with comprehensive functionalities! Engineered with TIA Portal System performance Advanced Controller SIMATIC S7-500 Software Controller SIMATIC S7-500 Distributed Controller SIMATIC ET 200SP CPU Basic Controller SIMATIC S7-200 Application complexity Page 3

14 Discover New Dimensions Imagine the perfect CPU Page 4

15 SIMATIC Basic Controller portfolio SIMATIC S7-200 CPU CPU type 2C 22C 22FC 24C 24FC 25C 25FC 27C PROFINET Ports Work memory / int. load memory 50 kb MB 75kB 2 MB 00kB 2 MB 00kB 4 MB 25kB 4 MB 25 kb 4 MB 50 kb 4 MB 50 kb 4 MB Bit performance 85 ns 85 ns 85 ns 85 ns 85 ns 85 ns 85 ns 85 ns Connection resources Integrated Digital I/O 6/4 8/6 8/6 4/0 4/0 4/0 4/0 4/0 Integrated Analog I/O 2/- 2/- 2/- 2/- 2/- 2/2 2/2 2/2 High-Speed Counter Page 5

16 Hardware Configuration Overview of SIMATIC S7-500 The right CPU for every application Compact CPUs Standard-CPUs Technology CPUs MFP CPU types 5C- PN 52C- PN 5F- PN 53F- PN 55F-2 PN 56F-3 PN/DP 57F-3 PN/DP 58F-4 PN/DP 5TF- PN 55TF-2 PN 56TF-3 PN/DP 57TF-3 PN/DP 58F-4 PN/DP MFP Interfaces Program/ data storage 75 KB MB 250 KB MB 50/ 225 KB MB 300/ 450 KB.5 MB 500/ 750 KB 3 MB /.5 MB 5 MB 2/3 MB 8 MB 4/6 MB 20 MB 225/ 225 KB MB 750/ 750 KB 3 MB.5/.5 MB 5 MB 3/3 MB 8 MB 4/6 MB 20 MB 50 MB Bitperformance Max. number of connections 60 ns 48 ns 60 ns 40 ns 30 ns 0 ns 2 ns ns 60 ns 30 ns 0 ns 2 ns ns Positioning axes Typical 2 Maximum Width 85 mm 0 mm 35 mm 35 mm 70 mm 70 mm 75 mm 75 mm 35 mm 70 mm 75 mm 75 mm 75 mm Additional 50 MB memory for ODK applications; 2 For 4ms Servo/IPO cycle Page 6 New New

17 SIMATIC Distributed Controller portfolio PROFIBUS PROFINET / IE S7-50SP S7-50SP F S7-52SP S7-52SP F CM DP CPU type 50SP -PN 50SP F-PN* 52SP -PN 52SP F-PN* DP-Master / DP-Slave Interfaces Program / Data memory 00 KB 750 KB 50 KB 750 KB 200 KB MB 300 KB MB 25 DP Slaves Bit instruction time 72 ns 72 ns 48 ns 48 ns Width 00 mm 00 mm 00 mm 00 mm 35 mm ET 200SP CPUs for low and middle range application Page 7

18 Vraag 2 : Heeft U reeds ervaring met de nieuwe generatie van PLC s? (S7-200 of S7-500)

19 Agenda. Hoever staan we met de TIA portal? 2. Welke PLC's zijn beschikbaar? 3. Hoe ziet de toekomst eruit? 4. Migratiethema's, Page 9

TIA Portal V5 There is even more Integrated Engineering Installation: Package, Classic

commissioning: Download/upload of tag tables PLCSIM: Simulation of blocks with knowhow

Scalance M/S, UMAC integration Digital Workflow Openness: SCL export, PLC download,

Operation ProDiag: Improvements and quantity limit increase OPC UA: Client, methods,

20 TIA Portal V5 There is even more Integrated Engineering Installation: Package, Classic Multiuser: Automatic selection, working locally and server improvements Shared commissioning: Download/upload of tag tables PLCSIM: Simulation of blocks with knowhow protection for S7-500 Recipes with S7-500 in ASCII format Security: Configuration of Scalance M/S, UMAC integration Digital Workflow Openness: SCL export, PLC download, Startdrive supported PLCSIM Advanced: Interrupts, events, process image partitions, FW.8 to 2.5 SiVArc: Interrupt generation, template screens, trend view control Transparent Operation ProDiag: Improvements and quantity limit increase OPC UA: Client, methods, companion specifications Energy Suite: new instruction energy efficiency of maschines, change of powertag count within WinCC RT Prof. User Management Component: Plant-wide user management Page 20

21 SIMATIC S7-500 Positioning modular controller Segment Product Application Characterization Advanced Basic Standard Nano SIMATIC S7-400 SIMATIC S7-300 SIMATIC S7-200 LOGO! Phase-out st of october 203 The modular controller for system solutions in the middle to high-end range automation * ) The modular compact controller for solutions in the compact / basic area of automation Logic modules for switching and monitoring for low-end applications automation (modular) controller (modular) compact controller logic modules TIA applications Stand alone applications Applications complexity Capability I/O capacity, program size, instruction time, communication skills, Page 2

22 SIMATIC S7-500 Positioning modular controller Segment Product Application Characterization Advanced Basic Standard Nano SIMATIC S7-400 SIMATIC S7-300 SIMATIC S7-200 LOGO! Phase-out planned as from:st of october 2023 The modular controller for system solutions in the middle to high-end range automation * ) The modular compact controller for solutions in the compact / basic area of automation Logic modules for switching and monitoring for low-end applications automation (modular) controller (modular) compact controller logic modules TIA applications Stand alone applications Applications complexity Capability I/O capacity, program size, instruction time, communication skills, Page 22

23 Phase Out ET 200S Migration-strategy ET 200S ET 200SP Phase-out planned:st of october 209 Page 23

24 SIMATIC S7-500 Positioning modular controller Segment Product Application Characterization Advanced Basic Standard Nano SIMATIC S7-400 SIMATIC S7-300 SIMATIC S7-200 LOGO! The modular controller for system solutions in the middle to high-end range automation * ) The modular compact controller for solutions in the compact / basic area of automation Logic modules for switching and monitoring for low-end applications automation (modular) controller (modular) compact controller logic modules TIA applications Stand alone applications Applications complexity Capability I/O capacity, program size, instruction time, communication skills, Page 24

25 Vraag 3 : Is de strategie voor de PLC s duidelijk geworden voor U?

26 Agenda. Hoever staan we met de TIA portal? 2. Welke PLC's zijn beschikbaar en op welke manier een keuze maken? 3. Hoe ziet de toekomst eruit? 4. Migratiethema's, Page 26

of product lifecycles Increase in productivity with new devices Advantage: investment

existing plant Advantage: investment protection Disadvantage: two systems Complete conversion

27 Which kinds of migration exist? Existing solution Migration engineering Partial modernization Exchange of devices based on: End of product lifecycles Increase in productivity with new devices Advantage: investment protection, minimal effort Disadvantage: if so, two systems System extension Extension of an existing plant Advantage: investment protection Disadvantage: two systems Complete conversion Exchange of hardware, migration of software Advantage : innovative products, advantages of the new system will be completely used Disadvantage: considerable effort Page 27

SIMATIC S7-200 Positioning modular controller Segment Product Application Characterization Advanced Basic Standard Nano SIMATIC S7-400 SIMATIC S7-300 SIMATIC S7-200

solutions in the compact / basic area of automation Logic modules for switching and monitoring for low-end applications automation (modular) controller (modular)

28 SIMATIC S7-200 Positioning modular controller Segment Product Application Characterization Advanced Basic Standard Nano SIMATIC S7-400 SIMATIC S7-300 SIMATIC S7-200 LOGO! Phase-out st of october 203 The modular controller for system solutions in the middle to high-end range automation * ) The modular compact controller for solutions in the compact / basic area of automation Logic modules for switching and monitoring for low-end applications automation (modular) controller (modular) compact controller logic modules TIA applications Stand alone applications Applications complexity Capability I/O capacity, program size, instruction time, communication skills, Page 28

29 Siemens Controller Family Release Overview CPU22 CPU222 CPU224 CPU224XP CPU226 Page 29 Every CPU had two variants: 24V or V AC. 224XPsi: with current sinking outputs

30 Design and handling S7-200 Set-up and extension options - maximum S7-22 Ł S7-2 S7-222 Ł S7-22 S7-224 Ł S7-24 S7-224 XP Ł S7-24 S7-226 Ł S7-25 Page 30

31 SIMATIC S7-500 Positioning modular controller Segment Product Application Characterization Advanced Basic Standard Nano SIMATIC S7-400 SIMATIC S7-300 SIMATIC S7-200 LOGO! Phase-out planned as from:st of october 2023 The modular controller for system solutions in the middle to high-end range automation * ) The modular compact controller for solutions in the compact / basic area of automation Logic modules for switching and monitoring for low-end applications automation (modular) controller (modular) compact controller logic modules TIA applications Stand alone applications Applications complexity Capability I/O capacity, program size, instruction time, communication skills, Page 3

32 TIA-selection Tool Migration-strategy Need some help with the migration? Page 32

33 SIMATIC Innovation Migration to SIMATIC S7-500 CPU 55(F)-2 PN S7-300 S7-400 S7-500 CPU Type 35-2 PN/DP 35F-2 PN/DP PN 55-2PN 55F-2 PN Interfaces Program / Data memory 384 KB 52 KB 256 KB 256 KB 52 KB 52 KB 52 KB 52 KB 500 KB 3 MB 750 KB 3 MB Bit-Performance 50 ns 50 ns 75 ns 75 ns 3.25 ns 30 ns 30 ns 3 Retain memory: Flags Counters Timers DB 2Kb Kb 2Kb Kb 4Kb Kb 4Kb Kb 4Kb Kb 52Kb 52Kb Page 33 PROFIBUS/MPI MPI IF Module PROFINET / IE PROFIBUS

34 CPU-Migration Page 34

35 SIMATIC Innovation Migration to SIMATIC S7-500 CPU 5(F)- PN S7-300?? S7-500 CPU Type 35-2 PN/DP 35F-2 PN/DP 5- PN 5F- PN Interfaces Program / Data memory 384 KB 52 KB 50 KB MB 225 KB MB Bit-Performance 50 ns 50 ns 60 ns 60 ns Retain memory: Flags Counters Timers DB 2Kb Kb 2Kb Kb 28 Kb 28 Kb Page 35 PROFIBUS/MPI MPI IF Module PROFINET / IE PROFIBUS

36 Overview STEP 7 V5.x STEP 7 V/2ŁV3 SP STEP 7 V4 S7-300 S7-400 Migrate Project S7-300 S7-400 Migrate to S7-500 S7-500 S7-300 S7-400 Upgrade S7-300 S7-400 Migrate to S7-500 S7-500 Page 36

37 Overview STEP 7 V5.x STEP 7 V/2ŁV3 SP STEP 7 V4 S7-300 S7-400 Migrate Project S7-300 S7-400 S7-300 S7-400 Upgrade S7-300 S7-400 Page 37

38 Migration steps Migration of engineering data (Availability of hardware testable by Readiness Check Tool) 2 Check the migration log and change the project if necessary 3 Compile the migrated project and resolve detected errors/warnings Page 38

modules which are actively marketed at the 0.

39 Hardwareconfiguration With modules can be migrated All modules of the STEP 7 V5.5 project must be in the TIA-portal hardware catalog Important: Most of the modules which are actively marketed at the are included in the hardware catalog (readiness check tool) No longer actively marketed at the deadline Page 39

Step : Migration of the engineering data Start migration ŁProject Migrate,.. Portal view Project view Project to be migrated Migrate dialog Source: STEP 7 V5.

40 Step : Migration of the engineering data Start migration ŁProject Migrate,.. Portal view Project view Project to be migrated Migrate dialog Source: STEP 7 V5.5 project Target: Path for TIA-portal project Filetype *.S7P *.HMI *.am2 STEP 7 V5.x project WinCC flexible project Migrationfile Destination Progress Page 40

41 Start migration with/without hardware Default without hardware Page 4

42 Step 2: Check of the migration log Display of migration messages in the inspector area Direct link to respective editor Display of migration log Dialog at the end of the migration Folder Logs in project navigation Properties of the project Page 42

Step 3: Compile of the migrated project After a successful migration the user has to adjust the project if neccessary. Only a consistent program can be downloaded.

43 Step 3: Compile of the migrated project After a successful migration the user has to adjust the project if neccessary. Only a consistent program can be downloaded. Possible errors: Most common error, The STEP 7 V5.5 project needs to be consistent for the migration. If there are errors the migration will be aborted with an error message. Page 43

44 Achive block consistency Solution: Check the block consistency before you start the migration. Compile the program afterwards 2 2 Compile Check the block consistency Page 44

45 Precondition of the migration Error free project, Before migrating, TIP: Create a copy of you program with Save as with reorganization (slow)! Page 45

46 Overview STEP 7 V5.x STEP 7 V/2ŁV3 SP STEP 7 V4 S7-300 S7-400 Migrate to S7-500 S7-500 S7-300 S7-400 Migrate to S7-500 S7-500 Page 46

Migration steps Migration to S7-500 (right-click on the S7-300 or S7-400 CPU) S7-300 S7-400 2 Check the migration log

47 Migration steps Migration to S7-500 (right-click on the S7-300 or S7-400 CPU) S7-300 S Check the migration log and change the project if necessary 3 Compile the migrated project and resolve detected errors/warnings S7-500 Page 47

48 Step Start migrate PLC S7-500 S7-200 S7-300/400/WinAC 2 Open project with S7-300/400 and compile the project Start migrate to S7-500 Only the PLC will be migrated! Central modules and peripheral stations will not be changed and have to be reconfigured / reconnected by the user 2 Page 48

49 Step Choose S7-500 S7-500 S7-200 S7-300/400/WinAC 3 Choose new S7-500 plc for example CPU 56-3 PN/DP 3 Page 49

50 Step Security Advice S7-500 S7-200 S7-300/400/WinAC Before the migration will be started the user must confirm a security advice Program could be modified during the migration Manual corrections might still be necessary Test the program under security conditions Page 50

51 Step 2 Check the migration log Entrys in the log file Page 5

52 Step 3 After migration S7-500 S7-200 S7-300/400/WinAC After the migration the new PLC exists beside the old PLC Alle new PLCs have to be compiled Page 52

53 Vraag 4 : Heeft U reeds migraties gedaan van S7-300/400 naar S7-500?

54 Thank you

TIA Portal V15. The digital revolution

TIA Portal V15. The digital revolution The digital revolution www.siemens.be Installation V5 System functions Win0-Support for TIA Portal Use case Supported operating systems Windows 7 (64-bit) Windows 7 End of ext. support: 0/2020 Windows