CTLOGUE GLOBL RNGE 2. Motor Control Contactors - Thermal Overload Relay s - Manual Motor Starters
2. 2. Product Overview. 2.2 Overload Relay Setting Range 2. - 2.8 Product Specifications 2.9-2. Contactor Dimensions 2.2 uxiliary Contact Units 2. Control Coil Characteristics 2.4 Mechanical Interlock 2.5 Thermal Overload Relay Specifications 2.6-2.8 Thermal Overload Relay Dimensions 2.9 Manual Motor Starter Specifications 2.20 Manual Motor Starter Dimensions 2.2 Manual Motor Starter Characteristic Curves 2.22 Manual Motor Starter ccessories 2.2 2 Co ordination 2.24 Contactor Mounting Consideration 2.25 Contactor Termination
Product Overview Magnetic Contactors coil control voltages C Contactor 24V 48V 0V 20V V 525V 5V DC CC8 CC22 CC CC CC65 CC85 CC00 CC0 CC Contactor CDC8 CDC22 CDC CDC CDC65 CDC85 CDC00 CDC0 CDC 2DC 24DC 48DC 0DC 220DC 20DC 2DC Thermal Overload Relay s nominal amp rating CMT2 CMT6 CC85 CC225 CC265 CC0 CC0 CC60 CC800 CC85 CC225 CC265 CC0 CC0 0.4 0.2 0. 0.52 0.82. 2.. 5 6.5 7.5 8.5 5 9 2.5 27 0 4 42 8.5 5 9 2.5 27 0 4 42 65 74 80 8 90 9 07 0 5 200 265 6 CMT CMT225 CMT0 CMT800 Contactors & Thermal Overload Relay s compatibility Contactor Thermal Overload Relay CC8 CC22 CC CC ~ 65 CC85 ~ 00 CC0 ~ CC85 ~ 225 CC265 ~ 0 ~ 0 CC60 ~ 800 CDC8 CDC22 CDC CDC ~ 65 CDC85 ~ 00 CDC0 ~ CMT2 CMT6 CMT CMT225 CMT0 CMT800 Standards IEC/EN 947-, IEC/EN 947-4- Certifications CE, CS, UL, CCC 990806 Page 2. of 2.25
Overload Relay Setting Range Overload mp (Nom) Setting range Overload mp (Nom) Setting range CMT2 CMT2 CMT2 CMT2 CMT2 CMT2 CMT2 CMT2 CMT2 CMT2 CMT2 CMT2 CMT2 CMT2 0.4 0.2 0. 0.52 0.82. 2.. 5 6.5 7.5 8.5 5 0.~0.6 0.6~0.25 0.25~0.4 0.4~0.6 0.6~ ~.6.6~2.5 2.5~4 4~6 5~8 6~9 7~0 9~ 2~ 8 CMT6 CMT6 CMT6 CMT6 CMT6 CMT6 CMT6 CMT6 CMT6 CMT6 CMT6 CMT CMT CMT CMT CMT CMT CMT CMT225 CMT225 CMT225 CMT225 CMT225 CMT800 CMT800 CMT800 CMT800 5 6.5 7.5 8.5 5 9 2.5 4 42 42 65 74 9 0 80 07 0 5 200 265 6 4~6 5~8 6~9 7~0 9~ 2~ 8 6~22 8~ 25 28~ 4~ ~65 4~ ~65 54~ 6~85 80~05 95~0 0~ 65~00 85~25 00~ 20~85 ~ 2 200~0 2~0 0~60 520~ 800 CMT0 CMT0 CMT0 CMT0 CMT0 CMT0 0.4 0.2 0. 0.52 0.82. 2.. 5 6.5 7.5 8.5 5 9 2.5 27 4 42 8.5 5 9 2.5 4 42 65 74 8 90 07 0 5 200 265 Nominal is in mp 0.~0.6 0.6~0.25 0.25~0.4 0.4~0.6 0.6~ ~.6.6~2.5 2.5~4 4~6 5~8 6~9 7~0 9~ 2~ 8 6~22 8~ 25 22~2 28~ 4~ ~65 7~0 9~ 2~ 8 6~22 8~ 25 28~ 4~ ~65 54~ 6~85 70~95 80~00 85~25 00~ 20~85 ~ 2 200~0 2~0 Page 2.2 of 2.25 990806
Magnetic Contactors & Overload Relay s Specifications Frame size / Number of poles Rated operational voltage, Ue screws clamp terminals Rated insulation voltage, Ui Rated frequency Rated impulse withstand voltage, Uimp Maximum operating rate in operating cycles per hour(c) Durability Mechanical Electrical Current and power C-, Thermal C- 200/2V kw 80/4V kw uxiliary (standard) uxiliary Side mount Front mount 0/5V kw 690V kw 000V kw Rated Short-time s withstand current 0s (IEC 947) 0s Min Min 0 Min 5 Min UL rating (/Hz) Continuous current Single 0 ~ 20V HP phase 220 ~ 2V HP 200 ~ 208V HP Three 220 ~ 2V HP phase 4 ~ 480V HP 5 ~ 0V HP NEM size Size and weight C control Weight kg Size (W x H x D) DC control Weight kg Size (W x H x D) CC/CDC8 CC/CDC22 CC/CDC / Hz 6 kv 800 operations per hour 5 mil. Operations 2.5 mil. Operations 2 4.5 8 7.5 8 7.5 7.5 9 - - 00 0 85 70 2 5 7.5 0 5 0 0. x 7.5 x 80.4 0.5 x 7.5 x 0.7 a CCU- CCU-2, CCU-4 / Hz 6 kv 800 operations per hour 5 mil. Operations 2.5 mil. Operations 5.5 22 22 5 20 5 8 - - 0 86 0 90 2 7.5 0 5 20 0.4 x 7.5 x 87.4 0.5 x 7.5 x 7.7 a CCU- CCU-2, CCU-4 000 V / Hz 8 kv 800 operations per hour 2 mil. Operations 2 mil. Operations 8.5 22 2 22 2 22 7 700 00 90 20 80 65 7.5 5 5 0 0 0.44 x 8 x 90 0.6 x 8 x 7. CCU- CCU-2, CCU-4 CMT2 Rated operational voltage, Ue Rated insulation voltage, Ui Rated impulse withstand voltage, Uimp Trip class Setting range Size and weight uxiliary (standard) screws clamp terminals Weight kg Size (W x H x D) 6 k 0, 20 0. ~ 8 0. x 7.2 x 6.7 ab 6 k 0, 20 0. ~ 65 0.7 x x 90 ab 990806 Page 2. of 2.25
Magnetic Contactors & Overload Relay s Specifications Frame size / CC/CDC CC/CDC65 CC/CDC85 Number of poles Rated operational voltage, Ue screws clamp terminals Rated insulation voltage, Ui Rated frequency Rated impulse withstand voltage, Uimp Maximum operating rate in operating cycles per hour(c) Durability Mechanical Electrical Current and power C-, Thermal uxiliary (standard) uxiliary C- 200/2V kw 80/4V kw Side mount Front mount 0/5V kw 690V kw 000V kw Rated Short-time s withstand current 0s (IEC 947) 0s Min Min 0 Min 5 Min UL rating (/Hz) Continuous current Single 0 ~ 20V HP phase 220 ~ 2V HP 200 ~ 208V HP Three 220 ~ 2V HP phase 4 ~ 480V HP 5 ~ 0V HP NEM size Size and weight C control Weight kg Size (W x H x D) DC control Weight kg Size (W x H x D) / Hz 6 kv 800 operations per hour 2 mil. Operations 2 mil. Operations 70 5 22 0 4 0 28 0 2 000 5 0 2 90 87 70 0 20 25 2 0.9 x 06 x 9.2 x 06 x 46.4 CCU- CCU-2, CCU-4 000 V / Hz 8 kv 800 operations per hour 2 mil. Operations 2 mil. Operations 00 8.5 65 0 65 5 26 0 700 80 270 200 20 00 00 5 5 25 0 2 0.9 x 06 x 9.2 x 06 x 46.4 CCU- CCU-2, CCU-4 000 V / Hz 8 kv 800 operations per hour 2 mil. Operations 2 mil. Operations 5 25 85 85 200 800 4 270 70 5 7.5 5 0.6 70 x 06 x 5.8 2.6 70 x x 72. CCU- CCU-2, CCU-4 Rated operational voltage, Ue Rated insulation voltage, Ui Rated impulse withstand voltage, Uimp Trip class Setting range Size and weight uxiliary (standard) screws clamp terminals Weight kg Size (W x H x D) CMT6 6 k 0, 20 4 ~ 65 0. x 8 x 00 ab 6 k 0, 20 7 ~ 00 0.48 70 x 97 x 0 ab Page 2.4 of 2.25 990806
Magnetic Contactors & Overload Relay s Specifications Frame size / Number of poles Rated operational voltage, Ue screws clamp terminals Rated insulation voltage, Ui Rated frequency Rated impulse withstand voltage, Uimp Maximum operating rate in operating cycles per hour(c) Durability Mechanical Electrical Current and power C-, Thermal uxiliary (standard) uxiliary C- 200/2V kw 80/4V kw Side mount Front mount 0/5V kw 690V kw 000V kw Rated Short-time s withstand current 0s (IEC 947) 0s Min Min 0 Min 5 Min UL rating (/Hz) Continuous current Single 0 ~ 20V HP phase 220 ~ 2V HP 200 ~ 208V HP Three 220 ~ 2V HP phase 4 ~ 480V HP 5 ~ 0V HP NEM size Size and weight C control Weight kg Size (W x H x D) DC control Weight kg Size (W x H x D) screws clamp terminals Rated operational voltage, Ue Rated insulation voltage, Ui Rated impulse withstand voltage, Uimp Trip class Setting range Size and weight uxiliary (standard) Weight kg Size (W x H x D) CC/CDC00 CC/CDC0 CC/CDC 000 V / Hz 8 kv 800 operations per hour 2 mil. Operations 2 mil. Operations 0 05 05 85 65 20 900 0 0 270 80 0 20 0.6 70 x 06 x 5.8 2.6 70 x x 72. CCU-00 - - - 6 k 0, 20 7 ~ 00 0.48 70 x 97 x 0 ab 000 V / Hz 8 kv 200 operations per hour 5 mil. Operations mil. Operations 7 0 0 90 5 9 700 5 200 70 0 20 2.4 95 x 58 x 2 2. 95 x 58 x 2 CCU-00 CMT 6 k 0, 20 4 ~ 0.67 95 x 09 x ab 000 V / Hz 8 kv 200 operations per hour 5 mil. Operations mil. Operations 20 70 00 90 65 800 200 800 0 4 00 280 20 5 25 00 4 2.4 95 x 58 x 2 2. 95 x 58 x 2 CCU-00 990806 Page 2.5 of 2.25
Magnetic Contactors & Overload Relay s Specifications Frame size / Number of poles Rated operational voltage, Ue screws clamp terminals Rated insulation voltage, Ui Rated frequency Rated impulse withstand voltage, Uimp Maximum operating rate in operating cycles per hour(c) Durability Mechanical Electrical Current and power C-, Thermal C- 200/2V kw 80/4V kw 0/5V kw 690V kw 000V kw Rated Short-time s withstand current 0s (IEC 947) 0s Min Min 0 Min 5 Min UL rating (/Hz) Continuous current Single 0 ~ 20V HP phase 220 ~ 2V HP 200 ~ 208V HP Three 220 ~ 2V HP phase 4 ~ 480V HP 5 ~ 0V HP NEM size Size and weight C/DC control Weight kg Size (W x H x D) uxiliary (standard) uxiliary Side mount Front mount screws clamp terminals Rated operational voltage, Ue Rated insulation voltage, Ui Rated impulse withstand voltage, Uimp Trip class Setting range Size and weight uxiliary (standard) Weight kg Size (W x H x D) CC85 CC225 CC265 000 V / Hz 8 kv 200 operations per hour 5 mil. Operations mil. Operations 20 85 90 85 0 80 0 20 2 90 2000 0 000 800 520 20 20 5 0 25 25 4 5.4 8 x 20 x 8 CCU-00 (Max.4NO4NC) CMT225 6 k 0, 20 65 ~ 2 2.5 47 x 4 x 84 ab 000 V / Hz 8 kv 200 operations per hour 5 mil. Operations mil. Operations 2 225 2 225 2 200 00 20 700 200 000 700 0 0 2 5 4 5.4 8 x 20 x 8 CCU-00 (Max.4NO4NC) 000 V / Hz 8 kv 200 operations per hour 5 mil. Operations mil. Operations 00 80 265 47 265 47 225 85 47 05 0 20 0 00 800 0 0 00 - - - - - 00 200 200 5 9.2 6 x 24 x 98 CCU-00 (Max.4NO4NC) CMT0 6 k 0, 20 85 ~ 0 2.6 5 x 7 x 98 ab Page 2.6 of 2.25 990806
Magnetic Contactors & Overload Relay s Specifications Frame size / Number of poles Rated operational voltage, Ue screws clamp terminals Rated insulation voltage, Ui Rated frequency Rated impulse withstand voltage, Uimp Maximum operating rate in operating cycles per hour(c) Durability Mechanical Electrical Current and power C-, Thermal uxiliary (standard) uxiliary C- 200/2V kw 80/4V kw Side mount Front mount 0/5V kw 690V kw 000V kw Rated Short-time s withstand current 0s (IEC 947) 0s Min Min 0 Min 5 Min UL rating (/Hz) Continuous current Single 0 ~ 20V HP phase 220 ~ 2V HP 200 ~ 208V HP Three 220 ~ 2V HP phase 4 ~ 480V HP 5 ~ 0V HP NEM size Size and weight C/DC control Weight kg Size (W x H x D) screws clamp terminals Rated operational voltage, Ue Rated insulation voltage, Ui Rated impulse withstand voltage, Uimp Trip class Setting range Size and weight uxiliary (standard) Weight kg Size (W x H x D) CC0 CC0 CC60 000 V / Hz 8 kv 200 operations per hour 5 mil. Operations mil. Operations 90 0 0 80 200 225 5 00 000 20 700 000 620 - - - - - - 00 25 2 2 5 9.2 6 x 24 x 98 CCU-00 (Max.4NO4NC) - - - CMT0 6 k 0, 20 85 ~ 0 2.6 5 x 7 x 98 ab 000 V / Hz 8 kv 200 operations per hour 5 mil. Operations mil. Operations 4 25 0 200 0 225 2 00 85 40 2974 846 7 699 4 25 00 00 5 9.2 6 x 24 x 98 CCU-00 (Max.4NO4NC) 000 V / Hz 8 kv 200 operations per hour 2.5 mil. Operations 0.5 mil. Operations 6 90 6 0 60 0 0 0 420 262 7000 60 0 2200 5 00 6 200 2 0 0 6 22.4 285 x 2 x 242 CCU-00 (Max.4NO4NC) CMT800 6 k 0, 20 200 ~ 800.5 x 50 x 22 ab 990806 Page 2.7 of 2.25
Magnetic Contactors & Overload Relay s Specifications Frame size / Number of poles Rated operational voltage, Ue screws clamp terminals Rated insulation voltage, Ui Rated frequency Rated impulse withstand voltage, Uimp Maximum operating rate in operating cycles per hour(c) Durability Mechanical Electrical Current and power C-, Thermal C- 200/2V kw 80/4V kw 0/5V kw 690V kw 000V kw Rated Short-time s withstand current 0s (IEC 947) 0s Min Min 0 Min 5 Min UL rating (/Hz) Continuous current Single 0 ~ 20V HP phase 220 ~ 2V HP 200 ~ 208V HP Three 220 ~ 2V HP phase 4 ~ 480V HP 5 ~ 0V HP NEM size Size and weight C/DC control Weight kg Size (W x H x D) uxiliary (standard) uxiliary Side mount Front mount CC800 000 V / Hz 8 kv 200 operations per hour 2.5 mil. Operations 0.5 mil. Operations 900 220 800 4 800 0 720 0 60 0 288 70 7000 4900 800 20 5 00 900 - - 200 00 0 0 7 22.4 285 x 2 x 242 CCU-00 (Max.4NO4NC) - CC/CDC8 CC/CDC22 CC/CDC CC/CDC CC/CDC65 CC/CDC85 CC00 CC/CDC00 CC/CDC0 CC/CDC CC85 CC225 CC265 CC0 CC0 CC60 screws clamp terminals Rated operational voltage, Ue Rated insulation voltage, Ui Rated impulse withstand voltage, Uimp Trip class Setting range Size and weight uxiliary (standard) Weight kg Size (W x H x D) CMT800 6 k 0, 20 200 ~ 800.5 x 50 x 22 ab CC800 Page 2.8 of 2.25 990806
5 8 46 28. 46.6 7.5 65 46.6 7.5 65 49.5 49.5 low voltage Contactor Dimensions CC8 CDC8 Please Note: Difference in dimension for C and DC Contactors 96.6 DC 0.6 80.4 C 5.8 M4 (Mounting hole) 6.5.5 CC22 CDC22 Please Note: Difference in dimension for C and DC Contactors 0.6 DC 0.9 0.9 87.4 C 64.7 M4 (Mounting hole) 6.5.5.6 CC 69 29 22 CDC Please Note: Difference in dimension for C and DC Contactors 7. DC 90 C 66 5 M4 (Mounting hole) Dimensions: 990806 Page 2.9 of 2.25
0 48 0 92 7 06 00 low voltage Contactor Dimensions CC ~ CC65 79 6 2.8 CDC ~ CDC65 Please Note: Difference in dimension for C and DC Contactors 46.4 DC 9 C M4 (Mounting hole) 94 4 CC85~CC00 94 70 26.4 CDC85~CDC00 Please Note: Difference in dimension for C and DC Contactors 72. DC 5.8 C 85 M4 (Mounting hole) CC0~CC CDC0~CDC 9 95 67 27.4 Same dimensions used in this range by C and DC Contactors 5.8 M5 8 72 (Mounting hole) 72.7 4 58 Dimensions: Page 2.0 of 2.25 990806
20 24 20 220 225 64 20 90 2 2 270 low voltage Contactor Dimensions CC85 ~ CC225 62 8 9 M4 (Coil terminal) (Mounting hole) 85. C/DC 8 M6 (Mounting hole) 20 M0 Bolt 25 CC265~CDC0 87 6 0 M4(Coil terminal) 85. C/DC 2.5 M8 (Mounting hole) M2 Bolt 0 CC60~CC800 285 M6 Bolt 2. C/DC 49 2 M0 Dimensions: 990806 Page 2. of 2.25
low voltage uxiliary Contact Units CC-85~CC-800 CC-8~CC- CCU- CCU-00 CCU-00E CCU-00 CCU-00E CCU- CCU-2 CCU-4 CCU- CCU-00 CCU-00E CCU-2 CCU-4 To install the side mounting unit, remove the indicated part in the circle first. Fit each part as shown. To separate push forward and pull. To install front mounting unit fit it on the upper part of the front of the contactor and push it down. To separate pull the lever of the unit and push the unit upward. ppearance Pole NO NC Contact rrangement Mount Weight (4) 2() CCU- CCU-00 CCU-00E 2 4(44) 22(2) Side 5g 2-5 6 5 6 5 6 CCU-2 2 Front 28g - 2 54 64 52 64 52 62 2a ab 2b 5 6 7 8 5 6 7 8 5 6 7 8 4-54 64 74 84 54 62 74 84 54 62 72 84 CCU-4 4 2 2 4a ab 2a2b Front g - 4 5 6 7 8 5 6 7 8 52 64 72 82 52 62 72 82 ab 4b Page 2.2 of 2.25 990806
Control Coil Characteristics C Coil Control Voltage Voltage limit Frame size [Uc] Hz [V] Hz Coil consumption at 20 C [V] [Uc] C 220V Inrush [V] Hz Holding [V] Heat dissipation [W] Operating time Close [ms] DC coil Control voltage Opening [ms] [Uc] CC-8 CC-22 CC- CC- CC-65 CC-85 CC-00 24, 2, 6, 42, 48, 80, 00,0, 220, 20, 2, 80, 0,, 4, 0, 5V 24, 48, 00,0, 20, 200, 208, 220, 20, 2, 277, 80, 80, 4, 480, 0V 85-0% 70 70 90 0 2 9 9 9 7 2. 2. 2.7 2.8 5.4 5...0 5...0 5...0 5...0 5...0 4...0 4...9 4...9 4...9 0...0 Voltage Limit [Uc] Coil consumption at 20ºC DC 0V Inrush [W] Holding [W] Time constant (L/R) [ms] Operating Time Closing [ms] Opening [ms] 2, 20, 24, 48,, 80, 80, 00, 0, 25, 200, 220, 2V 85~0% 5 5 9 9 8 5 5 9 9 8 28 28 28 65.........65... 65 00...20...... 4...9 4...9 0...25 Voltage limit Frame size Control volts (Uc) C/DC Coil consumption at 20 C C/DC C/DC C/DC [Uc] CC-0 CC- 24 48 70-0 00-220/0/220 CC-85 CC-225 00-220 - 2 /Hz C 24/48/00-2 0-20 00/0-4 220-2 0 85-0% CC-265 CC-0 CC-0 CC-0 CC-60 CC-800 00-220 - 2 00 / 200 00 4 0 00 0 0 220V Inrush C/DC [V] Hz Holding C/DC [V] Heat dissipation [W] Operating time Close C/DC [ms] *Contact CBI-electric Opening for C/DC availability [ms] 0/2 80 57 000 8/7.5.6 4 29 2.7 4.7 5 7.8 20.../70...80 70...70 70 *Contact CBI-electric for availability 990806 Page 2. of 2.25
low voltage Mechanical Interlock Interlocks Component Parts for assembling by customer. Interlock unit, CCMI-UR2 is a mechanical interlock unit and provides 2NC contacts for use in electrical interlocking. Contactor Interlock unit Weight CC80 CC225 CC265 CC0 CC0 CCMI-R80 0.09kg CC60 CC800 CCMI-R0 H/V 5.2kg CCMI-R0 CCMI-R80 Interlock unit, CCMI-R80 & CCMI-R0 H/V CCMI-R80 & CCMI-R0 H/V are mechanical interlock units in which electrical contacts for use in electrical interlocking are not included. Please use the auxiliary contacts on the sides of the contactors for that purpose. Installation of Interlock and Wire kits * CCMI-R0 H/V H = Horizontal V = Vertical 2 Click 2 Click Install the interlock unit on the side of a contactor first. Fit each part as indicated in the fig. nd then install the other contactor on the other side of the interlock unit as shown. Page 2.4 of 2.25 990806
uxiliary Contact Units Thermal Overload Relay CMT, bimetal-style, overload relays are designed to protect C circuits & motors against overloads, phase failure, long starting times and prolonged starting of the motor. Upstream connections Relay type djustment dial Before adjusting the dial open the protection cover. Current setting can be done by using (+) or (-) screw driver. Do not rotate the dial out of the setting range. Protection cover djustment dial Sealing the protection cover Trip indicator 2 Stop test button 4 Reset button/selector uxiliary contacts (NO+NC) Downstream connections 2 Stop, Test button STOP function is executed by pushing the button which causes the next sequence. In case of operation test, pull this button. Trip indicator If relay is tripped it comes out. uxiliary contact operation Terminal no Normal STOP TEST/TRIP RESET NC 95-96 NO 97-98 Environment and auxiliary circuit Environment Standards Certifications Rated operation voltage Rated insulation voltage Rated frequency Degree of protection (Conforming to IEC 529) mbient air temperature Storage Operation Mounting position Shock resistance (Conforming to IEC 68-2-7) Vibration resistance (Conforming to IEC 68-2-6) Insulation strength (Conforming to IEC 80-5) Rated impulse withstand voltage (Conforming to IEC 80-5) uxiliary contacts characteristics Composition Rated thermal current Max Rated operation current UL 8 C5 duty 20V (C0) 2V 80V 480V 0V 0V DC duty 20V (R00) 2V Connector Size Connection to screw clamp terminals 4 Reset button/selector IEC/EN 947-, IEC/EN 947-4- CE, CS, UL, CCC Max. 690V 690V /Hz IP 20-0 ~ +65 C -5 ~ + C (C ), -5 ~ + C Vertical plane 5gn - ms 6G 6kV 6kV NO + NC 5 C0, R00.5 0. 0.47 0. 0.5 0. 0.22 0. 2 /8WG 65/ C Cu-Wire Using a screw driver to set the reset mode. In case of Manual mode (H) push the button to reset the relay. To change the utomatic mode () from manual mode push the button and rotate as shown in the fig (left). CMT-2~800 990806 Page 2.5 of 2.25
Overload Relay Dimensions CMT2.5.5.7.5 4.0 CMT6 80.5 Dimensions: Page 2.6 of 2.25 990806
low voltage Overload Relay Dimensions.7 06. 64.8 CMT CMT225 Dimensions: 990806 Page 2.7 of 2.25
low voltage Overload Relay Dimensions CMT0.5 CMT800 Dimensions: Page 2.8 of 2.25 990806
Manual Motor Starters Specifications Current djustable type CMS-2H CMS-6H Breaking Capacity High High Handle Rotary (lockable) Number of Poles Rated operational voltage (Ue) Up to 690V Up to 690V Rated frequency /Hz /Hz Rated Insulation voltage (Ui) 690V 000V Rated Impulse voltage (Uimp) 6kV 8kV Utilization category IEC 947-2 (Breaker) Cat. Cat. IEC 947-4 (Motor starter) C C Mechanical endurance (Operating) 00,000,000 Electrical endurance (Cycles) 00,000 25,000 Max operating frequency per hour (Ope.h) 25 25 Temperature compensation (Operation) -20 ~ + C -20 ~ + C Instantaneous short circuit release x le max. x le max. Overload protection Phase failure function Trip indicating function (trips to off) X X Test function (push button) Dimension (W x H x D) x 05 x 54.4 x. x 25 x 2. Weight (g) 20 000 Rated breaking capacity (k) Rated operational current (l e) 0.6 0.25 0.4 0.6.6 2.5 4 6 8 0 7 22 26 2 6 Thermal release djustment range () 0. ~ 0.6 0.6 ~ 0.25 0.25 ~ 0.4 0.4 ~ 0.6 0.6 ~ ~.6.6 ~ 2.5 2.5 ~ 4 4 ~ 6 5 ~ 8 6 ~ 0 9 ~ ~ 7 4 ~ 22 8 ~ 26 22 ~ 2 28 ~ 4 ~ ~ 6 220V 2V 20V V 0V 4V 4V 525V 0V 690V 0V 220V 2V 20V V 0V 4V 4V 525V 0V 690V 0V Icu Ics Icu Ics Icu Ics Ics Ics Icu Ics Ics Icu Ics Icu Ics Icu Icu Ics Ics Icu 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 8 8 00 00 00 00 00 00 00 00 8 00 00 00 00 00 00 00 00 6 8 6 00 00 00 00 00 00 00 00 00 00 00 00 8 8 8 42 8 8 2 6 6 6 6 6 6 00 00 00 00 00 00 00 00 8 6 5 00 00 8 20 5 0 8 4 4 00 00 00 00 00 00 00 00 8 8 8 20 20 20 5 5 5 0 0 0 8 8 8 4 4 4 4 4 4 00 00 00 00 00 00 00 00 00 00 00 00 Rotary (lockable) 5 5 5 5 5 8 8 8 8 27 27 27 27 27 42 2 2 2 0 0 0 0 2 9 9 9 8 8 8 8 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 990806 Page 2.9 of 2.25
Manual Motor Starters Dimensions TYPE [] CMS-2H (RNGE) 0.6 0.25 0.4 0.6.6 2.5 0.~0.6 0.6~0.25 0.25~0.4 0.4~0.6 0.6~ ~.6.6~2.5 4 2.5~4 6 4~6 8 0 5~8 6~0 9~ 7 ~7 22 4~22 26 2 8~26 22~2 TYPE [] CMS-6H (RNGE) 0 6~0 9~ 7 ~7 22 4~22 26 8~26 2 22~2 28~ 4~ 6 ~6 Standard Din Rail (5 x 5) Dimensions: Page 2.20 of 2.25 990806
low voltage Manual Motor Starters - Characteristic Curve CMS - 2H CMS - 6H Ⅰ) Thermal release trip current : The adjustable inverse bimetal trip reliably protects motors against overloads. The curve shows the mean operating current at an ambient temperature of 20ºC starting from cold. Careful testing and setting ensures effective motor protection even in the case of single-phasing. Ⅱ) Magnetic release trip current : The instantaneous magnetic trip has a fixed operating current setting. This corresponds to times the maximum value of the setting range, Current setting Ie : The overload trip corresponds to a thermal overload relay in a motor starter conforming to IEC 947-4-. If a different value is prescribed (e.g. reduced Ie for cooling medium having a temperature higher than ºC or a place of installation higher than 2000m above sea level), the setting current is equal to the reduced rated current Ie of the motor. Thermal limit in k 2 s in the magnetic operating zone (Ue=V) Sum of I 2 dt (I 2 t) 000 00 CMS - 2H 6 2 26 22 7 0 Peak current Ip (k) 00 CMS - 6H 6 2 26 22 7 0 0 0 0. 0. 0 00 Icc rms() 0. 0 00 Icc rms() 990806 Page 2.2 of 2.25
Manual Motor Starters ccessories ccessories (Electrical uxiliaries) Connection diagram Description Front Side Shunt release NONC uxiliary Switch Front mounting 2-pole One front mounting module per circuit breaker Connection diagram Side mounting on the right One side mounting module per circuit breaker. Can not use with UVT Side ny Trip larm Switch Operates in case of trip Side mounting on the left 2-pole Connection diagram NONC Side 24V Hz 0V Hz 220~20V Hz 80~0V Hz ~4V Hz Description Undervoltage release Connection diagram Side mounting on the right One side mounting module per circuit breaker. Can not use with SHT Side uxiliary Switch Side mounting on the left 2-pole One side mounting module per circuit breaker NONC Connection diagram 24V Hz 0V Hz 220~20V Hz 80~0V Hz ~4V Hz E-Handle (Rotary-type) E-Handle is a Rotary-type Handle accessory which can be attached to the front to control and verify the ON, TRIP, OFF condition of Manual Motor Starters under the situation of closing panel. pplication Model : CMS-2 / CMS-6 Operation temp. : -20~ + C CE and UL certified Degree of protection : IP65 Locking device : Lockable in on/off position Material of insulation : Plastic(P66) pplication MMS Remarks CMEH-2 CMS-2 Length of shaft : CMEH-6 CMS-6 5 Page 2.22 of 2.25 990806
2 Co-ordination CMS + MCCB Rated Operational Power Current [] kw V Circuit Breaker Rating [] Contactor Thermal Overload Relays Setting Range Short Circuit Breaking Capacity Ir [k] Iq [k] 0.06 0.09 0.2 0.8 0.9 0.29 0.42 0.58 CMS 2H CMS 2H CMS 2H CMS 2H 0.25 0.4 0.6 0.6 CC8 CC8 CC8 CC8 CMT 2 CMT 2 CMT 2 CMT 2 0.6~0.25 0.25~0.4 0.4~0.6 0.4~0.6 0.25 0.7 0.82.06 CMS 2H CMS 2H.6 CC8 CC8 CMT 2 CMT 2 0.6~ ~.6 0..4 CMS 2H.6 CC8 CMT 2 ~.6 0...5 2.2.0 4.0 5.5 7.5.8 2.6.5 4.7 6. 8.2. 4.9 CMS 2H CMS 2H CMS 2H CMS 2H CMS 2H CMS 2H CMS 2H CMS 2H 2.5 4 4 6 8 0 7 CC8 CC22 CC22 CC22 CC CC CC CC CMT 2 CMT 2 CMT 2 CMT 2 CMT 2 CMT 2 CMT 2 CMT 2.6~2.5 2.5~4 2.5~4 4~6 5~8 6~9 9~ 2~8 CMS/ CC CMT.0 5.0 8.5 22 2.2 28 4 G7D G7D G7D G7D 25 2 CC CC CC CC CMT 6 CMT 6 CMT 6 CMT 6 8~25 24~6 28~ 4~ 7 7 7 7 0 7 5 64 77 9 G7D G7D G7D G7D 6 80 00 00 CC65 CC85 CC85 CC00 CMT 6 CMT 95 CMT 95 CMT 95 ~65 54~ 6~85 70~95 7 7 7 7 2 Co-ordination Under short circuit conditions, the contactor or starter shall cause no danger to persons or the installation and shall be suitable for further use. The risk of contact welding is recognised, in which case the manufacturer shall indicate the measures to be taken with regard to equipment maintenance. The key to 2 co-ordinated protection is to use a protective device that limits the peak current and clears in less than 8 milliseconds, or the first half cycle. Benefits of 2 Co-ordination There are key benefits of 2 co-ordination:. Safety: 2 co-ordination is intended to provide safety for operating personnel, facility and installed equipment. 2. Reduced Costs: When a starter is properly protected from short circuits, all components of the branch circuit remain intact and operational. Only fuses may need to be replaced. Savings result from a reduction in labor required to perform maintenance after a short circuit and in the amount of replacement parts and required equipment. Savings are also realized by minimising spoiled or lost production in a continuous process environment, such as may occur in some food and chemical process plants.. Increased productivity: The manufacturing process relies on continuous motor operation. If starters are damaged and must be repaired or replaced, the motors are shut down and the manufacturing process stops. By implementing 2 co-ordination, manufacturing processes should function with minimum disruption from short circuits on the motor circuits. 990806 Page 2.2 of 2.25
low voltage Contactor Mounting Consideration Installation Minimum Safety Clearance Distances Please maintain safety clearance distances as seen in the table below in order to protect lives and equipment. C B C Table. Installation minimum clearance dimensions (unit: ) Contactor B C CC8 CC22 CC - CC65 CC85 - CC00 CC0 - CC CC85 - CC225 CC265 - CC0 CC60 - CC800 Please note: it is not recoended to install contactors in close dimension to each other if used continuously. Maximum deviation from normal mounting Page 2.24 of 2.25 990806
Contactor Termination Frame CC8 CC22 CC 8~0 / ~6 8~0 / ~6 8~0 / ~6 M.5 6~0 /.5~0 6~0 /.5~0 6~0 /.5~0 8. 0. 2 M4 M5 6~8 /.5~0 6~8 /.5~0 6~8 /.5~0 8~0 / ~6 8~0 / ~6 8~0 / ~6 8~0 / ~6 6~0 / ~6 6~0 / ~6 8~0 / ~6 6~8 /.5~0 6~8 /.5~0 8~0 / ~6 4~8 / 2.5~0 4~8 / 2.5~0 8~0 / ~6 2~8 / 2.5~0 2~8 / 2.5~0 8~0 / ~6 8~6 / 0~6 8~6 / 0~6 CC - 0~4 / 6~25 0~4 / 6~25 M6 CC65-8~ / 0~5 8~ / 0~5 CC85-8~2 / 0~5 8~2 / 0~5 9.6 20 2.25 2 2.8 5 4 4 4 5 4 4 M8-8~/0 / 0~ 8~/0 / 0~ 7 5. 52 CC00-8~2/0 / 0~70 8~2/0 / 0~70 CC0 - ~2/0 / 5~70 ~2/0 / 5~70 M8 CC - ~4/0 / 5~95 ~4/0 / 5~95 CC8~CC ux./coil 24.5 80 9. 9 M.5 20~4 / 0.5~2.5 8~2 / 0.~2.5 8~2 / 0.~2.5 7.6 0. 2 CC85 - ~4/0 / ~95 ~4/0 / ~95 M0 CC225 - /0~00 / ~ /0~00 / ~ CC265 - /0~0 / 95~2 /0~0 / 95~2 25 0 4.7 CC0 M2-4/0~0 / 95~2 4/0~0 / 95~2 0 200 22.6 20 CC0 - ~700 / 85~8 2 5 ~700 / 85~8 2 5 CC60 - ~800 / 85~24 2 0 ~800 / 85~24 2 0 M6-0~2000-0 26.5 270 CC800-700~Busbar - CC85~CC800 ux/coil Wire type Main Terminal Size (WG / 2 ) Torque (max) [Ib-in] [Nm] [kgf cm] M4 6~0 /.25~5.5 6~0 /.25~5.5 6~0 /.25~5.5 7.6 5. 8 low voltage 0 990806 Page 2.25 of 2.25