ENGLISH STAGE SCAN HMI INSTRUCTI MANUAL IMPORTANT: Read carefully. It is essential for the correct and safe use of the equipment that erectors and operators should be fully conversant with the information and instructions given in this manual. INSTALLING THE PROJECTOR Unpacking Open the box, remove the projector from the packing and place it on a flat horizontal surface. Unpack the standard accessories supplied with the equipment. Inspect the lamp change label () and replace with one of the optional language versions if necessary. Make certain that the label is never removed, as it displays important safety information. Fitting the lamp Refer to directions for replacement of the lamp given under heading MAINTENANCE. Removal of transit bands Loosen the knob () and remove the effects cover () from the projector. Locate the effects assembly frame and remove all elastic transit bands () from the colour, filters. Replace the cover and tighten the knob. Installing the projector The projector can be mounted in any position without its operating characteristics being affected. IMPORTANT: fix the projector in the desired position utilizing the holes in the bracket (). Secure preferably using two ø bolts with nuts and lock washers. Make certain that the anchorage is stable before positioning the projector. ENGLISH Fitting the safety wire The projector must never be erected without the safety wire (). The wire is secured to the gantry or other structure, then anchored to the eye bolts () on the projector itself. Initial assembly operations Position the block () over the threaded holes on the projector housing, offer the graduated plate () and secure with the eyebolt (), then fit the knob () and washer (). Align the bracket () with the plate () so as to give the desired height, insert the bushing (), the countersunk washer () and the screw () in the selected holes and secure with the Allen key supplied. The bracket () can also be fitted from the underside of the projector by reversing the position of the graduated plates (). Adjust the bracket to the desired angle and secure by tightening the knobs (). Fix the safety wire () of the effects cover () and the lamp access cover () to the graduated plate (). Fit the four side handles () with the screws () provided. IMPORTANT: the safety wire must secured to the projector and to the supporting structure in such a way that if the bracket should fail, the projector will fall as short a distance as possible. Following any such failure, the safety wire must be replaced with a genuine Clay Paky spare. Minimum distance from target objects The projector must be positioned in such a way that objects struck by the beam are located at least. m ( ) from the lens. ( ). m HMI Minimum distance of inflammable materials from any part of the equipment:. m ( ). The appliance may be mounted on surfaces rated normally inflammable. IMPORTANT: For better and more reliable operation of the projector, the ambient temperature must not exceed C ( F). Protection factor IP : the appliance is protected against penetration of solid bodies more than mm (. ) in diameter (first digit ), but can be damaged by spray, jet, drip or rain water (second digit ).
.... INSTALLING THE MIRROR HEAD POWER SUPPLY AND INTERFACE Unpacking Open the box, take out the mirror head, place it on a horizontal surface and remove the elastic transit bands () from the Tilt motor. Connecting to the electrical power supply The operations described in this heading must be carried out by a licensed electrician. It is good policy to connect projectors to the power supply by way of dedicated switches, so that each can be turned on and off individually from a remote station. Alimentation L N Fitting the mirror head Fit the mirror head () to the projector and secure with the three knobs (). Connect the mirror head plug () to the socket () located on the front of the projector. Connect the metal safety wire () to the tag () on the projector. The projector is designed to operate at the voltage and frequency indicated on the electrical data plate () affixed to the rear end. Check that these two values correspond to the mains voltage and frequency, or if not, proceed as indicated below. Selection of voltage/frequency Open up the effects compartment of the projector by lifting the relative cover (see heading MAINTENANCE) and, using the appropriate size Allen key, remove the cover () from the voltage change terminal (). Use a screwdriver to disconnect the cable () from the terminal it currently occupies and reconnect to the terminal alongside, referring to the label () alongside the terminal. Having completed the operation, refit the cover () and close the effects compartment. Changing the lens hood Loosen the screws () a few turns without removing completely, then dislodge the standard lens hood () by drawing it upwards and inwards, taking care to avoid contact with the mirror. Remove the wide-angle mirror head lens hood () out of the projector packing, and fit it in place of the standard hood. Check that the lens hood is in the correct position (slots located fully behind the screw heads), then retighten the screws. Verify that the lens hood produces the required effect by selecting % TILT (with dip-switch off) and sliding the PAN control from % to %. IMPORTANT: the projector must be connected to a power supply circuit having a proper earth system (Class I appliance). Connecting the control signals RS /(PMX) - DMX CNECTI RS/ DMX Projectors are wired up to the controller and one to the next using two-core screened cable and Cannon pin XLR type plug/socket connectors. To connect a DMX line, a terminating plug () with a Ω resistor wired between pins and must be fitted to the last projector connected in series; the plug is not required when using a RS/(PMX) signal. The wires must not come into contact with each other or with the metal casing of the plug. The casing of the plug/socket must be connected to the screen and to pin of the connectors. SCREEN SCREEN RS/ (PMX) SIGNAL SIGNAL DMX SIGNAL SIGNAL Having completed the operations described above, press the on/off switch (). Check that the lamp comes on and that the auto-reset sequence starts.
Having completed all the operations indicated thus far, loosen the knobs (), manoeuvre the projector on the bracket () until the beam is directed at centre scene, then retighten the knobs (). Adjusting the mirror head The beam can be positioned not only by moving the entire projector, but also by adjusting the mirror head. To do this, loosen the three knobs (), turn the mirror head to the desired position, and retighten the knobs. DIGITAL START ADDRESS SELECT OPTI SELECT DIGITAL INPUT LEDS Projector address codes A single STAGE SCAN projector utilizes control channels (plus one optional channel). To ensure that the different projectors are addressed correctly by the controller, a code must be assigned to each one. The operation is carried out on each STAGE SCAN by setting the dip-switches as indicated in the table below. Spotlight selection DIGITAL INPUT TEST ENGLISH CODE TEST Projector - Channels - Projector - Channels - Projector - Channels - Projector - Channels - Projector - Channels - Projector - Channels - CHANNEL FUNCTIS AND OPTIS Setting the TEST switch to the position for a few seconds with the projector powered-up, an auto-reset routine is carried out. Leaving the TEST switch at the position for a longer period, a full self-test program will be completed; once the operation has terminated, return the switch to the position. Projector - Channels - Projector - Channels - Projector - Channels - Projector - Channels - POSITIING THE PROJECTOR Alignment procedure Before positioning the projector, set the channels as shown in the following table. CHANNEL IRIS COLOUR EFFECTS FROST/FIXED PRISM DIMMER/STOPPER/STROBE PAN TILT MULTI STEP ZOOM FOCUS ROTATING PRISM SELECTI PRISM ROTATI FIXED GOBO SELECTI ROTATING GOBO SELECTI GOBO ROTATI CYAN MAGENTA FUNCTI YELLOW LAMP CTROL (*) + + OPTIS DISABLE LAMP / COL ENABLE MINS LAMP EFFECTS PAN TILT + GOBO CHANNEL POSITI OF SLIDER IRIS % (maximum aperture) COLOUR EFFECTS - FROST/FIXED PRISM % (white beam) DIMMER/STOPPER-STROBE % (white beam) PAN % (central position) TILT % (central position) MULTI STEP ZOOM - FOCUS - ROTATING PRISM SELECTI - PRISM ROTATI - FIXED GOBO SELECTI - ROTATING GOBO SELECTI - GOBO ROTATI - RED % (white beam) GREEN % (white beam) BLUE % (white beam) LAMP CTROL % (*) Channel enabled only with options and. Select the options by setting the dip-switches as indicated. OPTI FUNCTI Color wheel linear movement Color wheel fixed step advance Lamp control and recalibration disable Lamp control and recalibration enable * Lamp control (channel ) enable Lamp off after Swins blackout; channel disable Frost/Fixed prism and fixed gobo wheels linear movement Frost/Fixed prism and fixed gobo wheels fixed step advance PAN Direction change TILT Direction change * Option is enabled only with option.
IRIS - channel Operation with option MAXIMUM APERTURE FACE PRISM. HEAVY FROST. LIGHT FROST. FROST WITH HOLE. MINIMUM APERTURE. WHITE COLOUR EFFECTS - channel Operation with option FAST RAINBOW ( rpm). SLOW RAINBOW ( rph) -. -. COLOURS + WHITE -. -. COLOURS -. -. U.V. FILTER + COLOURS -. -. U.V. FILTER -. -. BLUE WITH HOLE + U.V. FILTER -. -. BLUE WITH HOLE -. -. YELLOW WITH HOLE + BLUE WITH HOLE -. -. YELLOW WITH HOLE -. -. RED + YELLOW WITH HOLE -. -. RED -. -. COLD FILTER + RED -. -. COLD FILTER -. -. HOT FILTER + COLD FILTER -. -. HOT FILTER -. -. WHITE + HOT FILTER - -. WHITE DIMMER/STOPPER/STROBE - channel -. - OPEN. FAST STROBE ( flash/sec.). SLOW STROBE ( flash/sec.) -. -. OPEN. CLOSED Operation with option......... COLOURS U.V. FILTER BLUE WITH HOLE RED COLD FILTER WARM FILTER WHITE FAST RAINBOW ( rpm) SLOW RAINBOW ( rph) YELLOW WITH HOLE PAN - channel Operation with option BIT %. FROST/FIXED PRISM - channel Operation with option Operation with option -. - FACE PRISM BIT % -. -. HEAVY FROST -. -. LIGHT FROST -. -. FROST WITH HOLE -. -. WHITE.
TILT - channel Operation with option BIT %. ROTATING PRISM SELECTI - channel -. - FACE PRISM (D) -. -. CYLINDRICAL PRISM (TRAIL) -. -. FACE PRISM -. -. FACE PRISM -. -. WHITE ENGLISH Operation with option PRISM ROTATI - channel BIT % FAST ( rpm) STOP. SLOW ( rph) -. -. STOP. SLOW ( rph).. FAST ( rpm). POSITI. POSITI. POSITI. POSITI. POSITI. POSITI. POSITI MULTI STEP ZOOM - channel -. - APERTURE -. -. APERTURE -. -. APERTURE -. -. APERTURE -. -. APERTURE -. -. APERTURE FIXED GOBO - channel Operation with option -. - GOBO -. -. GOBO -. -. GOBO -. -. GOBO -. -. WHITE FOCUS - channel Operation with option FAR GOBO. GOBO. GOBO. GOBO. NEAR. WHITE
,,,,, ROTATING GOBO - channel GOBO ROTATI - channel STOP COLOUR MIX - channels - - CHANNEL CYAN CHANNEL CHANNEL MAGENTA -. - GOBO -. -. GOBO -. -. GOBO * -. -. GOBO * -. -. WHITE * Gobo in dichroic glass.. SLOW ( rph) -. -. STOP. SLOW ( rph) STARTER - channel Operation with option and option... FAST ( rpm). FAST ( rpm). POSITI YELLOW. POSITI. POSITI. POSITI. POSITI. POSITI. POSITI LAMP LAMP * *. LAMP LAMP COLOR OUT COLOR IN LENS UNITS GRAPHS SHOWING BEAM DATA AND ILLUMINATI VALUES Lens unit only.. LUX,,,,,,,, FC DISTANCE m DISTANCE ft in,,,,,,,,,, DIAMETER m DIAMETER ft in Additional lens--.. LUX,,,,,,,, FC DISTANCE m DISTANCE ft in,,,,,,,,,, DIAMETER m DIAMETER ft in Additional lens--.. LUX,,,,,,,, FC DISTANCE m DISTANCE ft in,,,,,,,,,, DIAMETER m DIAMETER ft in Additional lens--... LUX,,,,,,,, FC DISTANCE m DISTANCE ft in,,,,,,,,,, DIAMETER m DIAMETER ft in Additional lens--.. LUX.,,,,,, FC DISTANCE m DISTANCE ft in,,,,,,,,,, DIAMETER m DIAMETER ft in Additional lens--... LUX.,,,,,, FC DISTANCE m DISTANCE ft in,,,,,,,,,, DIAMETER m DIAMETER ft in
MAINTENANCE IMPORTANT: isolate the projector from the electrical power supply before commencing maintenance work of any description. The maximum temperature on the outer surface of the projector under normal operating conditions is C ( F). After switching off, do not remove any part of the projector for at least minutes, as indicated on the lamp change label (). Once this time has elapsed, the risk of a lamp exploding is practically zero. If the lamp needs changing, wait a further minutes to avoid the risk of burns. In the event of a lamp exploding, the appliance is designed to prevent fragments of glass from being scattered. Lenses and clear filters supplied with the appliance must be fitted at all times, and if visibly damaged must be replaced promptly with genuine spares. Changing metal gobos Having ed the projector, identify the gobo to be replaced and push gently toward the clips () until free. Take the selected replacement from the holder () on the gobos/iris plate. Offer the new gobo to the two clips, push gently and locate behind the third, checking for flatness. ENGLISH Opening the projector Free the lamp access cover () by loosening the knob (), and/or loosen the knob () to allow removal of the effects cover (). Once the necessary work has been completed, refit the cover and retighten the knob. Changing dichroic/photo gobos Having ed the projector, identify the dichroic gobo to be replaced and push gently until the spring () is free of its seat. Take care that the spring does not drop into the projector. Replace the gobo and locate the spring (), inserting the two ends first and then making secure by pressing on the remaining part of the spring. Routine cleaning To maintain the light output of the projector undiminished, parts that tend to accumulate dust and grease must be cleaned periodically. In most circumstances, the projector will give long and trouble-free service if these simple guidelines are followed. To remove dirt from the lenses and filters, use a soft cloth moistened with any liquid detergent suitable for cleaning glass. Changing the lamp Open the projector, loosen the two side nuts () of the lamp to be changed and remove it from the supports (). Remove the new lamp from its packaging, loosen the two side nuts () and locate the lamp in the supports (). Finally, retighten the nuts. IMPORTANT: do not use solvents or alcohol. Parts that need cleaning frequently. Parts that need cleaning monthly. The gobo wheel can be cleaned with a paintbrush. Internal components should also be given a general clean once a year, dislodging dust and dirt with a brush and removing it simultaneously with a vacuum cleaner. IMPORTANT: for uniform distribution of the light beam, the lamp must be positioned so that the glass pip () on the bulb does not coincide with the optical axis of the projector. With this in mind, locate the pip as high up as possible. CAUTI: The projector uses a high pressure discharge lamp with external starter. - When fitting a new lamp, read the manufacturer s instructions carefully. - The lamp must always be changed without delay if damaged or deformed by heat. Lubrication To ensure that rotating gobos and prisms continue to operate smoothly, the bearings should be lubricated with oil every six months: use only Kernite LUBE-K-AHT (p/n /). Apply the oil using a syringe with a fine needle. Avoid over-lubricating, as excess oil could be spattered during rotation. The rails of the focusing mechanism should be cleaned and lubricated using a cloth moistened with Kernite WAY-LUBE oil (p/n /). Changing the colour filters Having ed the projector, identify the filter to be changed, grip firmly between thumb and forefinger and push against the spring clip () until free of the fixed clips (). Bend the filter outwards and remove. Offer the new filter to the spring clip () and anchor behind the fixed clips (). Lubrication of mirror head clutches Check periodically that the grease applied to the mirror pan and tilt clutches is in good condition; if not, remove and regrease with Kernite LUBE-K-AC (p/n /) to ensure smooth and even movement of the mirror.
TROUBLESHOOTING WIRING DIAGRAM PROJECTOR DOES NOT LIGHT UP ELECTRICS NOT WORKING PROJECTI FAULTY REDUCED BRIGHTNESS FAULTS L SW FAN R BATT. h R C -V/Hz -/Hz BALLAST HOT IGNITOR LAMP I POSSIBLE CAUSES No electrical power supply. Lamp expended or faulty. Signal transmission cable short-circuiting or disconnected. Address codes incorrect. Defect in electronic circuits. Lenses broken. Deposit of dust or grease. CHECKS AND REMEDIES Check that power is available at the mains socket. Change lamp (see instructions). Change cables. See projector coding instructions. Contact an authorised technician. Contact an authorised technician. Clean (see instructions). E N H YELLOW DIGITAL G MAGENTA R ASCAN () DRIVERS F E D C B IRIS CYAN COLOR DIMMER PAN DISK STOPPER STROBE A TILT LAMP LAMP E N L L N MSW fuse -V.V t TECHNICAL DATA R ELECTRICAL MECHANICAL SPECIFICATIS Power supply - V Hz - V Hz Lamp Metal halide type with special built-in power supply unit. Type of lamp: HMI W - Cap SFc,- - Colour temperature K - Luminous flux lm - Average life h Power consumption VA at V Hz Correction factor µf standard Motors N. microstepping motors with full microprocessor control. Lamp hourmeter Incremental non-resettable count. OPTICAL SYSTEM Main optical unit in diecast aluminium, incorporating twin lens condenser and a reflector of high luminous efficiency. CTROL SYSTEMS Channels N. + control channels. Inputs The STAGE SCAN will accept digital signals from controllers or computers. Digital serial input: RS/(PMX) or DMX MIRROR HEAD Head rotatable through on projector housing. Graduated scale for easy and accurate positioning. Anchorage for safety chain. Mirror of ultra high luminous efficiency. Movement Produced by two controlled microstepping motors. Infinitely variable speed of rotation; Maximum values: - PAN =. sec ( ) - TILT =. sec ( ) Continuous and uniform movement. Resolution: - PAN = ±. ( ) - TILT = ±. ( ) CSTRUCTI FEATURES Safety devices Power supply shuts off automatically in the event of overheating or cooling system failure. Power shuts off automatically when cover is ed. Cooling Forced ventilation cooling system using axial flow fans. Housing Extruded die-cast aluminium. Epoxy powder coated finish. Four side handles. Mounting Steel bracket with epoxy powder coated finish. Six installation positions, mm ( ) apart. Bracket adjustable through with graduated scale to assist positioning. Anchorage for safety chain. Operating position Will function in any position. Weights and dimensions Projector: kg. ( lbs) Mirror head:. kg. ( lbs ozs) (. ) (. ) (. ) (. ) H ROTAT. GOBO CHANGE G GOBO ROTAT. F MULTI STEP ZOOM STEPPING MOTOR ASCAN (X) DRIVERS E D ROTAT. PRISM PRISM ROTAT. CHANGE STEPPING MOTOR C FOCUS B A FROST FIXED PRISM GOBO CHANGE The specifications published in this manual are not binding, and may be revised or updated at any time by Clay Paky without notice in the interests of improving product quality. The products referred to in this manual comply with EC Directives on: Low Voltage / Electromagnetic Compatibility /