Roundtest RA- SERIES 211 Roundness Measuring Instruments Compact roundness tester combines outstanding cost and performance with full measurement capabilities and user friendly operation FEATURES The control panel has large keys and an intuitive layout for easy operation. One-touch setup recall function: Complex setups can be stored in advance and recalled with a single key stroke. Zero-set function: The detector level can be set to zero(0) with a single key stroke relieving the user from meticulous detector positioning. The positioning handles for vertical direction (Z-axis) and radial direction (X-axis) adjustments have been placed on the slider for best operability. RA- with optional X-axis stop and Z-axis scale unit Order No.: 211-601* * To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, C for Taiwan, D for CEE, DC for CCC, E for BS, for E, No suffix is required for JIS/0V Despite being a low-priced model, the turntable with air bearings offers rotational accuracy as high as (0.04+6H/000)μm, thus assuring a precision that compares well with that of higher-priced models. Measurement results and recorded profiles are easy-to-view with the large LCD panel display. The machine has a compact body with integrated electronics and printer making it ideal for tight inspection areas. Technical Data Rotational accuracy: (0.04+6H/000)µm H: Probing height (mm) Rotational speed: 6rpm Table top diameter: 150mm Maximum probing diameter: 0mm Maximum workpiece diameter: 320mm Maximum table loading: kg Vertical column (Z-axis) Vertical travel: 117mm Maximum probing height: 152mm from the turntable top Maximum probing depth: 0mm (min. ID: 30mm) Horizontal arm (X-axis) Horizontal travel: 75mm (Including a protrusion of 25mm over the turntable axis) Probe and stylus Measuring range: Measuring force: Standard stylus: Measuring direction: Bi-directional Stylus angle adjustment: ±45 (with graduations) Data analysis unit: ±00µm 70 to 0mN 12AAB681, ball, ø1.6mm Processing unit: Built-in Data analysis items: Roundness, Coaxiality, Concentricity, Flatness, Circular runout (radial) Reference circles for roundness evaluation: LSC, MZC, MIC, MCC Recording device: Built-in thermal line printer (optional external printer) Recording magnification: X5 to X200,000 (15-step) Roughness component reduction: Low pass filter, band pass filter Filter type: 2CR-75%, 2CR-50%, 2CR-75% (phase corrected), 2CR-50% (phase corrected), Gaussian, filter OFF Cutoff values; 15upr, 50upr, 150upr, 500upr, 15-150upr, 15-500upr, 50-500upr Number of measuring sections 1-section to 5-section: Roundness, Coaxiality, Flatness 1-section to 3-section: Circular runout (radial) 2-section: Concentricity Air supply Air pressure: Air consumption: Power supply: Dimensions (W x D x H): 450 x 360 x 486mm Mass: 26kg 390kPa 30L/min. 0V AC 240V AC, 50/60Hz 211-016 997090 211-045 211-013 Optional X-axis stop Optional Z-axis scale unit -38
Optional Accessories 211-016: Reference hemisphere 12AAH420: Spacer for reference hemisphere 997090: Gauge block set for calibration 211-045: Magnification checking gage 211-032: Quick chuck (OD: 1-79mm, ID: 16-69mm)* 211-031: Micro-chuck (OD: 0.1-1.5mm)* 356038: Auxiliary stage for a low-height workpiece* 12AAH425: Alignment table with DAT function (mm) 12AAH426: Alignment table with DAT function (inch/mm) 12AAH427: Alignment table with mechanical heads 211-052: Quick chuck (OD: 1-79mm, ID: 16-69mm) 211-053: V-block jig A (for ø50mm) 211-054: V-block jig B (for ø50mm) 211-055: OD/ID mating jig (for ømm) 211-051: Collet chuck (OD: 0.5 - mm) 12AAH402: Individual collets (ø0.5-1.0mm) 12AAH403: Individual collets (ø1.0-1.5mm) 12AAH404: Individual collets (ø1.5-2.0mm) 12AAH405: Individual collets (ø2.0-2.5mm) 12AAH406: Individual collets (ø2.5-3.0mm) 12AAH407: Individual collets (ø3.0-3.5mm) 12AAH408: Individual collets (ø3.5-4.0mm) 12AAH409: Individual collets (.0-5.0mm) 12AAH4: Individual collets (ø5.0-6.0mm) 12AAH411: Individual collets (ø6.0-7.0mm) 12AAH412: Individual collets (ø7.0-8.0mm) 12AAH413: Individual collets (ø8.0-9.0mm) 12AAH414: Individual collets (ø9.0 -.0mm) 12AAH320: X-axis stop 12AAH318: Z-axis scale unit 938882: SR44 (for Z-axis scale unit and alignment table head) 211-013: Vibration damping stand : Interchangeable styli (See page -52.) *Can be installed on the alignment table (12AAH425 / 426 / 427) only. DIMENSIONS External dimensions : Measuring area 35 117 181 25 25 50 400 25 450 323 143 20 135 75 115 360 top view Installation floor plan tpower inlet tair inlet Four concentric grooves: W1xD0.5 (ø32, ø60, ø88, ø116) Wall 211-052 211-055 PCD 124 3-M5xD (120 ) 0 65 min.0 PCD 80 3-M5xD (120 ) Wall M5xD 360 211-053 211-054 C3 ø140 min.60 max. 505.5 211-051 12AAH425 211-032 211-031 356038 CONSUMABLE PARTS 12AAH181: Printer paper rolls/set 358592: Element for air filter 1 pc./set 358593: Element for air regulator pcs./set -39
Roundtest RA-120/120P SERIES 211 Roundness Measuring Instruments The Roundtest RA-120/120P are compact, affordable, and simple-to-use devices for measuring part geometry on the shop floor. They provide the outstanding data analysis capabilities required of a laboratory roundness measuring instrument having a ±00μm wide range detector and a precision turn table with excellent rotation accuracy. Z-axis scale unit Optional X-axis stop The RA-120P is a PC based model with all operations controlled via ROUNDPA software (optional). The RA-120 model has a dedicated processor and control panel incorporated in the main unit for control of operations. RA-120 Order No.: 211-621* (with mechanical table) Order No.: 211-622* (with DAT function, mm) Order No.: 211-623* (with DAT function, inch/mm) * To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, C for Taiwan, D for CEE, DC for CCC, E for BS, for E, No suffix is required for JIS/0V Technical Data Rotational accuracy Radial: (0.04+6H/000)µm H: Probing height (mm) Axial: (0.04+6X/000)µm X: Probing radius (mm) Rotational speed: 6rpm Table top diameter: ø150mm Centering range: ±3mm Leveling range: ±1 Maximum probing diameter: ø280mm Maximum workpiece diameter: 40mm Maximum table loading: 25kg Vertical column (Z-axis) Vertical travel: 280mm Maximum probing height: 280mm from the turntable top Maximum probing depth: 0mm (minimum ID: 30mm) Horizontal arm (X-axis) Horizontal travel: 165mm (Including a protrusion of 25mm over the turntable axis) Probe and stylus Measuring range: Measuring force: Standard stylus: Measuring direction: Bi-directional Stylus angle adjustment: ±45 (with graduations) Data analysis unit: ±00µm 70 to 0mN 12AAB681, ball, ø1.6mm Processing unit: Built-in (PC with Roundpak-120P)* Data sampling dots: Max. 3600dots/rotation Data analysis items: Roundness, Coaxiality, Concentricity, Flatness, Circular runout (radial), Circular runout (axial), Squareness (against axis), Squareness (against plane), Thickness deviation, Parallelism Reference circles for roundness evaluation: LSC, MZC, MIC, MCC Recording device: Built-in thermal line printer (optional external printer)* Recording magnification: X5 to X200,000, Auto (X1 to X500,000)* Roughness component reduction: Low pass filter, band pass filter Filter type: 2CR-75%, 2CR-50%, 2CR-75% (phase corrected), 2CR-50% (phase corrected), Gaussian, filter OFF Cutoff values: 15upr, 50upr, 150upr, 500upr, 15-150upr, 15-500upr, 50-500upr, Manual setting* Number of measuring sections Max. 5-section (0-section)* *RA-120P RA-120P Order No.: 211-625* (with mechanical table) Order No.: 211-626* (with DAT function, mm) Order No.: 211-627* (with DAT function, inch/mm) * To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, C for Taiwan, D for CEE, DC for CCC, E for BS, for E, No suffix is required for JIS/0V -40
Notched workpiece measurement Recalculation of datum/measured data Limaçon function compensates for eccentricity Rotation of 3D display** Real-time display** Simplified layout (divided layout)** Hair line, auxiliary line, hidden line, fill line** Color setting of measured data** Offsetting of recorded profile generation** Zooming of recorded profile** Data deletion** Graph analysis (displacement/angle between measured points)** Power spectrum analysis** Gear tooth analysis** Harmonic analysis** Text data output (via CSV format)** **Function of ROUNDPA software Air supply Air pressure: 390kPa Air consumption: 30L/min. Power supply: 0V AC 240V AC, 50/60Hz Dimensions (W x D x H): 450 x 360 x 636mm Mass: 32kg (main unit), 2kg (air regulator) Optional Accessories 211-032: Quick chuck (OD: 1-79mm, ID: 16-69mm) 211-014: Three-Jaw chuck (OD: 2-78mm, ID: 25-68mm) 211-031: Micro-chuck (OD: 1-1.5mm ) 211-061: Collet chuck (OD: 0.5 - mm) : Individual collets (See page -39.) 356038: Auxiliary stage for a low-height workpiece 211-016: Reference hemisphere 211-045: Magnification checking gage 997090: Gauge block set for calibration 12AAH320: X-axis stop 211-013: Vibration damping table 12AAJ1: ROUNDPA software (inch/mm) 12AAJ167: ROUNDPA software (mm) : Interchangeable styli (See page -52.) 211-032 211-014 DAT (Digital Adjustment Table) function The turntable displays centering and leveling adjustments digitally, making this challenging task simple enough for even an untrained operator to perform. 1. Preliminary measurement of two cross sections A and B. 181 52 280 25 axis B A 140 Initial misalignment of axes Initial misalignment of axes 2. Following preliminary measurement, the centering and leveling adjustment values are displayed on the monitor. DIMENSIONS External dimensions : Measuring area 473 143 3. By adjusting the digital micrometer heads for the rotary table, the adjustment values displayed on the monitor can be achieved. 636 axis 4. Centering and leveling is complete. Centering range: ±3mm Leveling (inclination) range: ±1 211-031 211-061 25 400 25 450 20 135 75 115 360 211-016 356038 top view Installation floor plan tpower inlet tair inlet PCD 143 3-M5xD8 (120 arrangement) 3-M5xD8 (120 arrangement) 0 65 Wall min.0 211-045 997090 Wall PCD 91 360 min.0 max.641.5 211-013 CONSUMABLE PARTS 12AAH181: Printer paper rolls/set 358592: Element for air filter 1 pc./set 358593: Element for air regulator pcs./set -41
Roundtest RA-220 SERIES 211 Roundness Measuring Instruments The RA-220 is a small, manual type Roundness/Cylindricity measuring instrument FEATURES Exceptional analysis capabilities and easy operation Equipped with X/Z axis fine adjustment mechanism Scale is incorporated in the Z axis Equipped with inside/outside diameter continuous measurement function What is the DAT (Digimatic Adjustment Table) function? (Patented) axis Initial misalignment of axes Initial misalignmentof centers at turntable surface Centering adjustment range:±3mm Leveling (axial misalignment) adjustment range:±1º Equipped with DAT function Employs a wide range detector Compact and highly accurate (equipped with premium quality air-bearing) ) Adjust as indicated by using digital type micrometer heads attached to the turntable. axis Technical Data Rotational accuracy Radial: (0.04+6H/000)µm H: Probing height (mm) Axial: (0.04+6X/000)µm X: Probing radius (mm) Rotational speed: 6rpm Table top diameter: ø150mm Centering range: ±3mm Leveling range: ±1 Maximum probing diameter: ø280mm (ø380mm: When the detector orientation is changed to the vertical position, only samples up to 50mm from the table top surface can be measured) Maximum workpiece diameter: 70mm Maximum table loading: 25kg Vertical column (Z-axis) Vertical travel: 280mm Straightness (in narrow range): 0.2μm/20mm Straightness (in entire range): 0.5μm/0mm Parallelism with turntable axis: 0.5μm/0mm Maximum probing height: 280mm from the turntable top Maximum probing depth: 0mm (minimum ID: ø30mm) Horizontal arm (X-axis) Horizontal travel: 165mm (Including a protrusion of 25mm over the turntable axis) Probe and stylus Measuring range: ±00µm (±30%) Measuring force: Standard stylus: Measuring direction: Bi-directional Stylus angle adjustment: ±45 (with graduations) Data analysis unit 70 to 0mN 12AAB681, ball, ø1.6mm Processing unit: Built-in Data analysis items: Roundness, Coaxiality, Concentricity, Flatness, Circular runout (radial), Circular runout (axial), Squareness (against axis), Squareness (against plane), Thickness deviation, Parallelism,Cylindricity Reference circles for roundness evaluation: LSC, MZC, MIC, MCC Recording device: Built-in thermal line printer (optional external printer) Recording magnification: X5, X, X20, X50, X0, X200, X500, X1k, X2k, X5k, Xk, X20k, X50k, X0k, X200k (15 step) Roughness component reduction: Low pass filter, band pass filter Filter type: 2CR-75%, 2CR-50%, 2CR-75% (phase corrected), 2CR-50% (phase corrected), Gaussian, filter OFF Cutoff values: 15upr, 50upr, 150upr, 500upr, 15-150upr, 15-500upr, 50-500up Number of measuring sections (1) 1 to 5 cross sections : Roundness, Coaxiality, Flatness (2) 1 to 3 cross sections : Radial runout, Squareness ( axis reference ) (3) 2 cross sections : Concentricity, Thickness deviation, Parallelism (4) 3 cross sections : Squareness ( plane reference ) (5) 3 to 5 cross sections : Cylindricity Air suupply Air pressure: 390kPa Air consumption: 30L/min Power supply: 0VAC-240VAC, 50/60Hz Dimensions (WxDxH): 450x360x636mm Mass: 151kg (Main unit) 2kg (Air regulator) Preliminary measurement Preliminary measurement at 2 sections A and B Display amount of adjustment needed for centering and leveling Easy adjustment Completion of centering and leveling -42
Optional Accessories 211-032: Quick chuck (OD: 1-79mm, ID: 16-69mm) 211-014: Three-Jaw chuck (OD: 2-78mm, ID: 25-68mm) 211-031: Micro-chuck (OD: 0.1 - mm) 211-061: Collet chuck (OD: 0.5 - mm) : Individual collets (See page -39.) 356038: Auxiliary stage for a low-height workpiece 211-045: Magnification checking gage 997090: Gauge block set for calibration 12AAH320: X-axis stop 178-025: Vibration damping table : Interchangeable styli (See page -52.) SPECIFICATIONS Model No. RA-220 Order No.(mm) 211-642, 211-642, 211-642A, 211-642D, 211-642E, 211-642DC, 211-642C Order No.(mm/inch) 211-643A, 211-643D, 211-643E, 211-643DC * To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, C for Taiwan, D for CEE, DC for CCC, E for BS, for E, No suffix is required for JIS/0V DIMENSIONS External dimensions : Measuring area 25 140 211-032 211-014 211-031 211-061 211-045 356038 280 328 50 200 525 50.5 500 585.5 82 238.5 184.5 546 997090 178-025 CONSUMABLE PARTS 12AAH181: Printer paper rolls/set 358592: Element for air filter 1 pc./set 358593: Element for air regulator pcs./set 3-M5 8 depth (120º) P. C. D. 91 C3 ø158 P. C. D. 143 3-M5 8 depth (120º) M5 8 depth Wall Wall 92 370 max. 540 min. 90 min. 90 max. 758-43
Roundtest RA-1400/1500 SERIES 211 Roundness/Cylindricity Measuring System The RA-1400/1500 Series Roundtest is a roundness measuring system equipped with state-of-the-art technologies including an RA-1400 with personal computer system and software RA-1500 with personal computer system and software Spiral Measurement/Analysis (RA-1500) Comes with a spiral measurement function that combines table rotation and rectilinear action allowing cylindricity, coaxiality, and other data to be loaded as a continuous data set. automatic measurement function, an arc measuring function, and a DAT (Digital Adjustment Table) mechanism which makes workpiece centering and leveling quick and easy. The RA-1500 comes with a high-precision power column unit, having a guaranteed accuracy (straightness) of 0.3μm / 150mm, for cylindricity/straightness measurement. Measurement through X-axis tracking Measurement while tracing the surface form of the measured object is possible through a built-in linear scale in the X-axis. This type of measurement is useful when the roundness/ cylindrical form displacement amount, and the taper obtained from rectilinear action exceeds the measuring range of the sensors and X-axis motion is necessary. Technical Data Rotational accuracy (radial): (0.02+6H/000)µm Rotational accuracy (axial): (0.02+6R/000)µm H: Probing height (mm), R: Probing radius (mm) Rotational speed: 4, 6, rpm Table top diameter: 150mm Centering range: ±3mm (with DAT function) Leveling range: ±1 (with DAT function) Maximum probing diameter: 0mm Maximum workpiece diameter: 400mm* 1 Maximum table loading: kg Vertical column (Z-axis) Vertical travel: 150mm Straightness (in narrow range: 0.15µm / 50mm* 2 Straightness (in entire range): 0.3µm / 150mm* 2 Parallelism with turntable axis: 0.3µm / 150mm* 2 Positioning speed: Max. 15mm/s with joystick operation (Manual feed available) Measuring speed: 0.5, 1, 2, 5mm/s Maximum probing height: 150mm (OD), 150mm (ID) Maximum probing depth: 90mm Horizontal arm (X-axis) Horizontal travel: 75mm (Including a protrusion of 25mm over the turntable axis) Positioning speed: Max. 8mm/s with joystick operation (Manual feed available) Probe and stylus Measuring range: Measuring force: Standard stylus: Measuring direction: Bi-directional Stylus angle adjustment: ±45 (with graduations) Data analysis system ±400µm 7 to mn 12AAB681, ball, ø1.6mm Analysis software: Roundpak Filter type: 2CRPC-75% (phase corrected), 2CRPC-50% (phase corrected), 2CR-75%, 2CR-50%, Gaussian, filter OFF Cutoff values: 15upr, 50upr, 150upr, 500upr, 1500upr, 15-150upr, 15-500upr, 15-1500upr, 50-500upr, 50-1500upr, 150-1500upr, Manual setting Reference circles for roundness evaluation: LSC, MZC, MIC, MCC Air supply Air pressure: 390kPa (4kgf/cm 2 ) Air consumption: 30L/min. Power supply: 0V AC 240V AC, 50/60Hz Dimensions (W x D x H): 635 x 430 x 620mm Mass: 95kg *1 When using an optional auxiliary probe holder (12AAB597), the possible measuring range is between ø70mm and ø220mm. An optional auxiliary stage (356038) is required for measurements 20 mm or less in the radial direction from the table center and 20 mm or less from the table top. *2 Only for RA-1500 ROUNDPA The latest roundness/cylindrical form analysis program Spiral cylinder measurement Tracing measurement range: ±5 mm Positioning function of turntable (RA-1500) Automatic measurement that incorporates rectilinear action is possible at any position (angle) in relation to table rotation. Roundness measurement column rectilinear action Continuous internal/external diameter measurement Continuous internal/ external diameter measurement is possible without changing the detector position. 1), 2) : External diameter measurement 3) : Internal diameter measurement : Displacement 3) = inner diameter: Up to ø50 mm 1 2 3-44
Optional Accessories 350850: Cylindrical square* 356038: Auxiliary stage for a low-height workpiece 12AAB569: Extension probe holder (2X higher) 12AAB597: Auxiliary probe holder for a large diameter workpiece 211-045: Magnification checking gage 211-014: Chuck (OD: ø1-78mm, ID: ø25-68mm) 211-032: Quick chuck (OD: ø1-79mm, ID: 16-69mm) 211-031: Micro-chuck (OD: ø0.1-1.5mm max.) 178-025: Vibration isolator : Interchangeable styli (See page -52.) * Only for RA-1500 211-032 211-014 DAT (Digital Adjustment Table) function The turntable displays centering and leveling adjustments digitally, making this challenging task simple enough for even an untrained operator to perform. 1. Preliminary measurement of two cross sections A and B. 2. Following preliminary measurement, the centering and leveling adjustment values are displayed on the monitor. axis B A Initial misalignment of axes Initial misalignment of axes Centering adjustment value Leveling adjustment value 3. By adjusting the digital micrometer heads for the rotary table, the adjustment values displayed on the monitor can be achieved. axis 4. Centering and leveling are complete. Centering range: ±3mm Leveling (inclination) range: ±1 211-031 356038 211-045 350850 SPECIFICATIONS Model No. RA-1400 RA-1500 Order No. (mm) 211-721* 211-722* Order No. (inch) 211-731* 211-732* * To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, C for Taiwan, D for CEE, DC for CCC, E for BS, for E, No suffix is required for JIS/0V DIMENSIONS 131 183 170 51 3 17 430 300 43 77 12AAB569 12AAB597 486 Max.635 Max.5 350 Electro unit 4 ø150 620 78 116 245 Refer to the RA-1400/1500 leaflet (E4258) for more details. Switch box -45
Roundtest RA-2200AS/DS/AH/DH SERIES 211 Roundness/Cylindricity Measuring System The RA-2200 provides high accuracy, high speed and high performance roundness measurement. The fully-automatic or DAT (Digital Adjustment Table) function aids manual workpiece centering and leveling, Highly accurate and easy-to-use turntable With extremely high rotational accuracy, both in the radial and axial directions, the turntable allows high accuracy flatness testing to be performed in addition to roundness and cylindricity measurements. Incorporating an Automatic Adjustment Table (AAT), the top-of-the-line RA- 2200AS/AH models relieve the operator of workpiece centering and leveling. axis B A turning a once challenging task into something simple enough for even the untrained user and substantially reducing overall measurement time. The RA-2200 system comes with the ROUNDPA, powerful data analysis software, with enhanced functionality and easy operation thought the use of the mouse and icon selection. Initial misalignment of axes Initial misalignment of centers at turntable surface RA-2200AS + vibration isolator with side table. axis Technical Data Rotational accuracy (radial): (0.02+3.5H/000)µm Rotational accuracy (axial): (0.02+3.5X/000)µm H: Probing height (mm), R: Probing radius (mm) Rotational speed: 2, 4, 6, rpm Table top diameter: 235mm (200mm: DS, DH models) Centering range: ±3mm (±5mm: DS, DH models) Leveling range: ±1 Maximum probing diameter: 300mm Maximum workpiece diameter: 580mm Maximum table loading: 30kg Vertical column (Z-axis) Vertical travel: 300mm (500mm: AH, DH models) Straightness (λc2.5): 0.µm / 0mm, 0.15µm / 300mm (0.25µm / 500mm: AH, DH models) Parallelism with turntable axis: 0.7µm / 300mm (1.2µm / 500mm: AH, DH models) Positioning speed: Max. 50mm/s Measuring speed: 0.5, 1, 2, 5mm/s Maximum probing height: 300mm (OD), 300mm (ID) [500mm: AH, DH models] Maximum probing depth: 85mm for ø32mm or more 50mm for ø7mm or more Horizontal arm (X-axis) Horizontal travel: 175mm (Ifrom rotation center -25mm~+150mm) Straightness (λc2.5): 0.7µm / 150mm Squareness with turntable axis: 1.0µm / 150mm Positioning speed: Measuring speed: Probe and stylus Measuring range: Max. 30mm/s with joystick operation 0.5, 1, 2, 5mm/s ±400µm/±40µm/±4µm (±5mm: Follow) Measuring force: to 50mN (in 5 steps) Standard stylus: 12AAL021, ball, ø1.6mm Measuring direction: Bi-directional Stylus angle adjustment: ±45 (with graduations) Air supply Air pressure: 0.39MPa Air consumption: 30L/min. Power supply: 0V AC 240V AC, 50/60Hz Dimensions (W x D x H): 940 x 5 x 900mm: AS models 9 x 5 x 900mm: DS models (940 x 5 x 10mm: AH models) 9 x 5 x 10mm: DH models Mass: Printout 180kg (200kg: AH, DH models) A guidance system (DAT) is incorporated into the turntables on the RA-2200DS/DH models to help the operator perform manual centering and leveling smoothly and simply. Preliminary measurement Preliminary measurement of two cross-sections A and B. Centering/leveling complete Preliminary measurement is followed by automatic centering and leveling. axis Initial misalignment of axes axis Initial misalignment of centers at turntable surface Centering range: 5 mm Leveling range of inclination: 1 Preliminary measurement Preliminary measurement of two cross-sections A and B. Display of misalignments Feed the digital micrometer head of the trntable by the deviation displayed. Simple adjustment Centering/leveling complete -46
Optional Accessories 350850: Cylindrical square 12AAF203: Extension probe holder (2X higher) 12AAF204: Auxiliary probe holder for a large diameter workpiece 211-045: Magnification checking gage 211-014: Chuck (OD: 1-78mm, ID: 25-68mm) 211-032: Quick chuck (OD: 1-79mm, ID: 16-69mm) 211-031: Micro-chuck (OD: 0.1-1.5mm max.) 178-025: Vibration isolator 178-024: Stand for vibration isolator : Interchangeable styli (See page -52.) Greater productivity by continuous measurement Both the OD and ID of a workpiece* can be traced in succession without the need for changing the traverse direction of the stylus. *Inside diameter up to 50 mm. 3 2 1 Continuous tracing is possible as shown in steps (1) through (3) on the figure at the left, without having to switch the probe direction. 1) and 2) : OD tracing 3) : ID tracing : Movement Unique design allows system upgrading The system can be upgraded to CNC operation by replacing and adjusting the detector unit. (This task should be performed by a Mitutoyo technician.) 211-032 211-014 Mitutoyo uses high accuracy, highly repeatable linear scales in the X/Z drive unit to guarantee high precision positioning vital for repetitive measurement. 211-031 211-045 350850 SPECIFICATIONS Model No. RA-2200AS RA-2200DS RA-2200AH RA-2200DH Order No.* 211-511 (mm) 211-513 (mm) 211-514 (inch) 211-512 (mm) 211-515 (mm) 211-516 (inch) Effective table diameter 235mm 200mm 235mm 200mm Centering/leveling adjustment** AAT DAT AAT DAT Centering range ±3mm ±5mm ±3mm ±5mm Column travel 300mm (standard column) 500mm (high column) Basic unit mass 180kg 200kg * To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, C for Taiwan, D for CEE, DC for CCC, E for BS, for E, No suffix is required for JIS/0V ** ATT: Automatic Adjustment Table DAT: Digital Adjustment Table 30 DIMENSIONS 175 160 30 5 82.5 30 12AAF203 22.5 30 12AAF204 420 5 221 7 Max. AS/AH: 940 (DS/DH: 9) AS/AH: ø235 (DS/DH: ø200) 380 AS/AH: 405 (DS/DH: 375) AS/DS: 900 (AH/DH: 10) Refer to the RA-2200 series leaflet (E4385) for more details. -47
Roundtest RA-H5200AS/AH SERIES 211 Roundness/Cylindricity Measuring System RA-H5200AS/AH, a roundness/cylindricity measuring system developed to combine world-class accuracy with maneuverability and high analysis capability. RA-H5200AH with personal computer system and software Enhanced measurement functions include tracking measurement and automatic OD/ ID measurement capabilities. Also capable of roughness measurement (both in circumferential and axial directions). Technical Data Rotational accuracy (radial): (0.02+3.5H/000)µm Rotational accuracy (axial): (0.02+3.5X/000)µm H: Probing height (mm), X: Distance from the turntable axis (mm) Rotational speed: 2, 4, 6, rpm (20rpm: auto-centering) Table top diameter: 300mm Centering range: ±5mm Leveling range: ±1 Maximum probing diameter: 400mm Maximum workpiece diameter: 680mm Maximum table loading: 80kg (65kg: auto-centering) Vertical column (Z-axis) Vertical travel: 350mm: AS model; 550mm: AH model Straightness (λc2.5): 0.05µm / 0mm, 0.14µm / 350mm: AS model 0.05µm / 0mm, 0.2µm / 550mm: AH model Parallelism with turntable axis: 0.2µm / 350mm: AS model 0.32µm / 550mm: AH model Positioning speed: Max. 60mm/s Measuring speed: 0.5, 1, 2, 5mm/s Maximum probing height: 350mm (OD), 350mm (ID) (550mm (OD / ID): AH model) Maximum probing depth: 85mm for ø32mm or more 50mm for ø7mm or more Horizontal arm (X-axis) Horizontal travel: 225mm Straightness (λc2.5): 0.4µm / 200mm Squareness with turntable axis: 0.5µm / 200mm Positioning speed: Max. 50mm/s Measuring speed: 0.5, 1, 2, 5mm/s Probe and stylus Measuring range: ±400µm/±40µm/±4µm (±5mm: tracking range) Measuring force: to 50mN (in 5 steps) Standard stylus: 12AAL021, ball, ø1.6mm Measuring direction: Bi-directional Stylus angle adjustment: ±45 (with graduations) Air supply Air pressure: 0.39MPa Air consumption: 45L/min. Power supply: 0V AC 240V AC, 50/60Hz Dimensions (W x D x H): 1260 x 7 x 1700mm (1260 x 7 x 1900mm: AH model) Mass: 650kg: AS model; 670kg: AH model with vibration isolating stand:170kg High-accuracy automatic centering/ leveling turntable A highly accurate, highly rigid turntable has been created through exceptional manufacturing accuracy of critical components, such as the rotor and stator. In addition, an air bearing incorporating a complex aperture provides superior rigidity and uniform pressure distribution. All resulting in an industry leading (0.02+3.5H/000)μm rotational accuracy (radial). Automatic continuous OD/ID measurement Continuous automatic measurement can be performed from external diameter to internal diameter without changing probe position. This reduces measurement time and also eliminates errors associated with probe position changes, greatly facilitating high-accuracy measurement. The automatic centering/leveling mechanism incorporates a high-precision glass scale on each axis of the turntable. This generates feedback preventing positioning errors from affecting centering/leveling adjustments. Continuous tracing is possible as shown in steps (1) through (3) on the figure at the left, without having to switch the probe direction. 3 2 1) and 2) : OD tracing 3) : ID tracing : Movement 1-48
Optional Accessories 350850: Cylindrical square 12AAF203: Extension probe holder (2X higher) 12AAF205: Extension probe holder (3X higher) 12AAF204: Auxiliary probe holder for a large diameter workpiece 211-045: Magnification calibration gage 211-014: Chuck (OD: 1-78mm, ID: 25-68mm) 211-032: Quick chuck (OD: 1-79mm, ID: 16-69mm) 211-031: Micro-chuck (OD: 0.1-1.5mm max.) 12AAB598: Protective shield : Interchangeable styli (See page -52.) X-axis tracking measurement A linear scale incorporated into the X-axis, make measurement by tracking the workpiece surface possible (tracking range: ±5mm). This capability is effective for measuring a workpiece with a displacement that exceeds the detection range of the probe in measuring roundness/cylindricity or a taper that is determined with slider/column movement. Top/bottom/internal/external 211-032 211-014 Roughness in circumferential direction Roughness in transversel and axial directions 211-031 211-045 350850 SPECIFICATIONS Model No. RA-H5200AS RA-H5200AH Order No.* with vibration isolating stand 211-531 211-532 Column travel 350mm (standard column) 550mm (high column) * To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, C for Taiwan, D for CEE, DC for CCC, E for BS, for E, No suffix is required for JIS/0V DIMENSIONS 30 175 160 30 255 240 30 7 5 82.5 30 82.5 30 22.5 30 12AAF205 12AAF203 12AAF204 980 Max.1260 0 700 900 AS: 1700, AH: 1900 670 ø300 Refer to the RA-H5200 series leaflet (E4392) for more details. -49
Roundtest Extreme RA-H5200CNC / 2200CNC SERIES 211 CNC Roundness/Cylindricity Measuring System Mitutoyo offers innovative roundness/ cylindricity measuring systems capable of automated measurement with independent/ simultaneous multi-axis CNC control. In addition to high measuring accuracy and reliability, these CNC models provide excellent inspection productivity. Roundness and surface roughness measurements are both available from a single measuring system so workpiece resetting for roughness measurement is not required. Roughness measurement is possible in the axial and circumferential directions. RA-2200 CNC + vibration isolator with side table. RA-H5200 CNC with personal computer system and software -50 Technical Data: RA-2200CNC Rotational accuracy (radial): (0.02+3.5H/000)µm Rotational accuracy (axial): (0.02+3.5X/000)µm H: Probing height (mm), X: Distance from the turntable axis (mm) Rotational speed: 2, 4, 6, rpm Table top diameter: 235mm Centering range: ±3mm Leveling range: ±1 Maximum probing diameter: 256mm Maximum workpiece diameter: 580mm Maximum table loading: 30kg Vertical column (Z-axis) Vertical travel: 300mm (500mm)* Straightness (λc2.5): 0.µm / 0mm, 0.15µm / 300mm (0.25µm / 500mm)* Parallelism with turntable axis: 0.7µm / 300mm (1.2µm / 500mm)* Positioning speed: Max. 50mm/s Measuring speed: 0.5, 1, 2, 5mm/s Maximum probing height: 300mm (OD), 300mm (ID) [500mm (OD / ID)]* Maximum probing depth: 4mm (ø32mm or more) 26mm (ø12.7mm or more) Horizontal arm (X-axis) Horizontal travel: 175mm (Ifrom rotation center -25mm~+150mm) Straightness (λc2.5): 0.7µm / 150mm Squareness with turntable axis: 1.0µm / 150mm Positioning speed: Measuring speed: Probe and stylus Measuring range: Measuring force: Standard stylus: Measuring direction: Bi-directional Stylus angle adjustment: Fixed Air supply Max. 30mm/s 0.5, 1, 2, 5mm/s ±400µm (±5mm: tracking range) 40mN 12AAE301, ball, ø1.6mm Air pressure: 0.39MPa Air consumption: 30L/min. Power supply: 0V AC 240V AC, 50/60Hz Dimensions (W x D x H): 940 x 5 x 900mm (940 x 5 x 10mm)* Mass: 180kg (200kg)* *High column type Technical Data: RA-H5200CNC Rotational accuracy (radial): (0.02+3.5H/000)µm Rotational accuracy (axial): (0.02+3.5X/000)µm H: Probing height (mm), X: Distance from the turntable axis (mm) Rotational speed: 2, 4, 6, rpm (20rpm: auto-centering) Table top diameter: 300mm Centering range: ±5mm Leveling range: ±1 Maximum probing diameter: 356mm Maximum workpiece diameter: 680mm Maximum table loading: 80kg (65kg: auto-centering) Vertical column (Z-axis) Vertical travel: 350mm (550mm)* Straightness (λc2.5): 0.05µm / 0mm, 0.14µm / 350mm (0.2µm / 550mm)* Parallelism with turntable axis: 0.2µm / 350mm (0.32µm / 550mm)* Positioning speed: Max. 60mm/s Measuring speed: 0.5, 1, 2, 5mm/s Maximum probing height: 350mm (OD), 350mm (ID) [550mm (OD / ID)]* Maximum probing depth: 4mm (ø32mm or more) 26mm (12.7mm or more) Horizontal arm (X-axis) Horizontal travel: 225mm Straightness (λc2.5): 0.4µm / 200mm Squareness with turntable axis: 0.5µm / 200mm Positioning speed: Max. 50mm/s Measuring speed: 0.5, 1, 2, 5mm/s Probe and stylus Measuring range: ±400µm/±40µm/±4µm Measuring force: 40mN Standard stylus: 12AAE301, ball, ø1.6mm Measuring direction: Bi-directional Stylus angle adjustment: Fixed Air supply Air pressure: 0.39MPa Air consumption: 45L/min. Power supply: 0V AC 240V AC, 50/60Hz Dimensions (W x D x H): 1260 x 7 x 1700mm (1260 x 7 x 1900mm)* Mass: 650kg (670kg)* with vibration isolating stand: 170kg *High column type
ROUNDPA Off-line measurement procedure programming function On-screen, virtual 3D simulation measurements can be performed with an integrated off-line teaching function that allows a part program (measurement procedure) to be created without an objective workpiece. The probe and the holder unit of the Roundtest Extreme can be accurately represented in the simulation making the prediction of collision risks and warning alarms possible. 3D simulation screens (work-view windows) can be generated after entering CAD data (in IGES, DXF form) and text data. Optional Accessories 350850: Cylindrical square 211-045: Magnification calibration gage 211-014: Chuck (OD: 1-78mm, ID: 25-68mm) 211-032: Quick chuck (OD: 1-79mm, ID: 16-69mm) 211-031: Micro-chuck (OD: 0.1-1.5mm max.) 178-025: Vibration isolator** 178-024: Stand for vibration isolator** 12AAB598: Protective shield : Interchangeable styli (See page -52.) **Only for RA-2200CNC SPECIFICATIONS Model No. RA-2200CNC (standard column) RA-2200CNC (high column) Order No.* 211-517* 211-518* Column travel 300mm (standard column) 500mm (high column) Model No. RA-H5200CNC (standard column) RA-H5200CNC (high column) Order No.* with vibration isolating stand 211-533* 211-534* Column travel 350mm (standard column) 550mm (high column) * To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, C for taiwan, D for CEE, DC for CCC, E for BS, for E, No suffix is required for JIS/0V DIMENSIONS RA-H5200CNC Refer to the RA-2200 series leaflet (E4385) for more details. RA-2200CNC 420 5 221 380 405 ø235 7 Max.940 Standard column: 900 High column: 10 7 Standard column: 1700 High column: 1900 900 ø300 980 Max.1260 0 700 670 Refer to the RA-5200 series leaflet (E4392) for more details. -51
Optional Styli for Roundtest Interchangeable Styli for RA-, RA-120, RA-120P, RA-220, RA-1400, RA-1500, RA-2200, RA-H5200 Application/Type Order No. Stylus tip Standard (Standard accessory) 12AAL021* Notch 12AAL022 ø3 mm tungsten Deep groove 12AAL023 SR0.25mm sapphire Corner 12AAL024 SR0.25mm sapphire Cutter mark 12AAL025 tungsten Dimensions (mm) 5.5 ø1.6 tungsten 7 ø3 tungsten 9.5 5 7.8.7 SR0.25 sapphire 9.5 150 SR0.25 sapphire R1 9.5 R15 0.5 ø2 5.7 Application/Type Order No. Stylus tip Small hole (ø0.8) 12AAL026 ø0.8 mm tungsten Small hole (ø1.0) 12AAL027 ø1 mm tungsten Small hole (ø1.6) 12AAL028 Extra small hole (Depth 3mm) 12AAL029 ø0.5 mm tungsten ø1.6 mm ball 12AAL030 Dimensions (mm) ø0.8 tungsten ø1 tungsten 12 ø1.6 tungsten ø0.5 tungsten ø1.6 tungsten ø1.2.5 40 3 20 Application/Type Order No. Stylus tip Disk 12AAL031 ø12 mm tungsten Crank (ø0.5) 12AAL032 ø0.5 mm tungsten (Depth 2.5 mm) Crank (ø0.5) 12AAL033 ø1 mm tungsten (Depth 5.5 mm) Flat surface 12AAL034 tungsten 2X-long type** 12AAL035 Dimensions (mm) ø12 0.5 2.5 5.5 ø0.5 tungsten ø1 tungsten ø2 R1 5 0.5 5.5 ø1.6 tungsten 146 Application/Type Order No. Stylus tip 2X-long type notch** 12AAL036 ø3 mm tungsten 2X-long type deep groove** 12AAL037 SR0.25 mm sapphire 2X-long type corner** 12AAL038 SR0.25 mm sapphire 2X-long type cutter mark** 12AAL039 tungsten 2X-long type Small hole** 12AAL040 ø1 mm tungsten Dimensions (mm) 7 ø3 tungsten 146 9.5 5 7.8 146.3 SR0.25 sapphire 9.5 150 145.9 SR0.25 sapphire R1 9.5 R15 0.5 ø2 5 146.3 ø1 tungsten 146 Application/Type Order No. Stylus tip 3X-long type** 12AAL041 3X-long type deep groove** 12AAL042 SR0.25 mm sapphire Stylus shank 12AAL043 For mounting CMM stylus (mounting thread M2) Stylus shank(standard groove) 12AAL044 For mounting CMM stylus (mounting thread M2) Stylus shank(2x-long groove)** 12AAL045 For mounting CMM stylus (mounting thread M2) Dimensions (mm) 5.5 ø1.6 tungsten 226 3.5 226 SR0.25 sapphire M2 Depth 5 56 3.5 3.5 M2 M2 146 * 12AAL021 is a standard accessory for all Roundtest models. ** Measuring is only possible in the vertical direction. Not arailable for RA-, RA-120, RA-120P, RA-220. *** Customized special interchangeable styli are available on request. Please contact any Mitutoyo office for more information. M2 CMM stylus with ruby ball tip M2 0.4 L ød ød 06ABN752 D = ø0.5, d = ø0.34, L = 3.0, Mass = 0.3g 06ABN769 D = ø3.0, d = ø1.5, L = 7.5, Mass = 0.4g 06ABN753 D = ø0.7, d = ø0.5, L = 4.0, Mass = 0.3g 06ABN754 D = ø1.0, d = ø0.7, L = 4.5, Mass = 0.3g 06ABN758 D = ø1.5, d = ø0.7, L = 4.5, Mass = 0.3g 06ABN761 D = ø2.0, d = ø1.0, L = 6.0, Mass = 0.3g 11 06ABN774 D =.0, d = ø1.5, L =.0, Mass = 0.4g 06ABN780 D = ø5.0, d = ø2.5, R =.0, Mass = 0.7g 06ABN786 D = ø6.0, d = ø2.5, R =.0, Mass = 0.9g 06ABN788 D = ø8.0, d = ø2.5, R = 11.0, Mass = 1.5g -52
Interchangeable Styli for RA-2200CNC, RA-H5200CNC Application/Type Order No. Stylus tip Deep groove 12AAE3 Flat surface 12AAE302 Standard 12AAE301 Notch 12AAE309 ø3 mm tungsten Deep hole A 12AAE306 Dimensions (mm) 44.7 33 43.8 6.9 140 33 44.6 ø1.2 23.1 165 33 44.6 ø1.2 8.1 8.8 165 33 45.3 ø1.2 69.7 58 68.8 ø1.2 2.8 Application/Type Order No. Stylus tip ø1.6 mm ball 12AAE309 ø0.8 mm ball 12AAE304 ø0.8 mm tungsten ø0.5 mm ball 12AAE305 ø0.5 mm tungsten Deep groove 12AAE308 Deep hole B 12AAE307 Dimensions (mm) 44.6 ø1.2 20 33 33 44.2 ø0.6 12 33 44.1 ø0.3 3 44.7 33 43.8 1.2 9.5 172 58 (69.6) ø1.2 8.1 Cutter mark Corner Small hole Notched workpiece measurement Flatness measurement ID measurement -53
Optional Accessories for Roundtest Centering chuck (ring operated) 211-032 Suitable for holding small parts with easy-to-operate knurledring clamping. Holding capacity: Internal jaws: ID = ø16-69mm. External jaws: OD = ø1-79mm External dimensions: ø118 x 41mm Mass: 1.2kg Micro-chuck 211-031 Used for clamping a workpiece (less than ø1 mm dia.) that the centering chuck cannot handle. Holding capacity: ø0.1-1.5mm External dimensions: ø118 x 48.5mm Mass: 0.6kg Centering chuck (key operated) 211-014 Suitable for holding longer parts and those requiring a relatively powerful clamp. Holding capacity: Internal jaws: OD = ø1-35mm, ID = ø25-68mm External jaws: OD = ø35-78mm. External dimensions: ø157 x 70.6mm Mass: 3.8kg Magnification calibration gage 211-045 Used for normalizing detector magnification by calibrating detector travel against displacement of a micrometer spindle. Maximum calibration range: 400μm Graduation: 0.2μm Mass: 4kg Vibration isolator 178-025 Vibration isolation method: Air suspension, diaphragm isolation system. External dimensions (W x D x H): 750 x 550 x 59mm Vibration isolator stand 178-024 Auxiliary workpiece stand 356038 Used for measuring a workpiece whose diameter is 40mm or less and whose height is 20mm or less. *For RA-, RA-120, RA-120P, RA-220, RA-1400, RA-1500 Magnification checking kit* 997090 A combination of gauge blocks and an optical flat. *Standard accessory for RA-2200, RA-2200CNC, RA-H5200, RA-H5200CNC Cylindrical square 350850 Used for checking and aligning table rotation axis parallel to the Z-axis column. Squareness: 3µm Straightness: 1µm Cylindricity: 2µm Roundness: 0.5µm Mass: 7.5kg Origin-point gage* 998382 A gage for zero setting of the R-axis and Z-axis. *Standard accessory for RA-2200, RA-H5200-54