High density, signal & power miniaturization Connectors and cable assemblies www.fischerconnectors.com Dimensions Configurations
FISCHER CONNECTORS Fischer Connectors is a leading company in the design, manufacturing and distribution of high-performance connectors and cable assembly solutions. Known for their quality, ruggedness and excellent sealing, our products prove to be reliable in the most demanding environments. Innovative and flexible, Fischer Connectors is committed to provide customized solutions of uncompromising quality. Primary design and manufacturing facilities are located in Switzerland, with subsidiaries and distributors located worldwide. Expertise We connect not only with customers who build devices, but with the people who use them on a daily basis, to better understand their needs. Engineering Expertise Supply Chain Expertise Market Expertise Reliability We focus on delivering on time, on cost and on experience connectivity solutions that stand up to the toughest conditions, so you know you can rely on our service and on uncompromising quality in all environments. Quality Reliability Delivery Reliability Response Reliability Innovation Our proven track record in first-to-market, innovative solutions is built on imagination, observation and significant investments in R&D. We help you bring new ideas to market quickly by putting our cutting-edge technology, production tools and experts at your service. Technology Innovation Product Innovation Solutions Innovation 2
PRODUCT FEATURES RELIABLE SPACE SAVING Amplitude (db) Return loss performance 30 20 10 0 5 10 Frequency (Hz) x10 7 Save up to 45% space Replace multiple connectors with only one Ultra compact interconnect solutions IP68 sealed mated and unmated High number of mating cycles Transfer data up to 10Gb/s LIGHTWEIGHT PERSONALIZED Reduce weight up to 75% Improve performance for handheld, body-worn or air-born applications Solve device miniaturization challenges Unique combination of power and signal Lower total cost of ownership Various locking systems, cabling & overmolding solutions and protective soft cap CERTIFICATION & COMPLIANCE Fischer Connectors is committed to quality throughout every phase of its operations. The company supports its customers and applies within its organization all directives and norms improving the quality, safety and environmental friendliness of its connectors, processes and systems. ISO 9001 ISO 13485 ISO 14001 REACH 3
APPLICATIONS INTRODUCTION The Fischer MiniMax Series increases the performance of your miniature rugged devices, handling more mixed signal and power connections in a unique combination of up to 24 contacts. This innovative, first-to-market, high-density miniature solution provides more functionality into smaller devices and lowers the total cost of ownership. This high performance rugged connector will save space and weight. The Fischer MiniMax Series can also come as a pre-cabled solution and is ideally suited for handheld or body-worn applications when space is limited, for instrumentation, and for test equipment where user-friendliness and easy handling are a must. Medical Instrumentation Defense Industrial Energy Pharmaceutical Transportation Security Vacuum Oil & Gas Broadcast Automotive Extreme Food Nuclear CABLE ASSEMBLY SOLUTIONS Fischer Connectors skilled technical and support teams help you build the perfect Fischer MiniMax Series cable assembly for your unique application, providing advice through design, prototyping, assembly, testing, manufacturing, installation, and beyond. Our complete solutions include: Overmolded cable assemblies, including thermoplastic & silicone Rugged & submersible cable solutions Heat shrinking for added protection and support port to exposed wire Straight and right-angle overmolding 4
PRODUCT RANGE Short Cable Mounted Pin Socket PLUGS MP11 Panel Low Profile Rear Mounted Pin Socket RECEPTACLES MR11 Available locking mechanism Push-pull Screw-lock Quick release MECHANICAL & COLOR CODING CODE 1 CODE 2 CODE 3 CODE 4 PLUG & RECEPTACLE 5
PART NUMBERING Connector Design Contact block Housing Standard Options 1) Example: MP11 Z L 08 0420 BK 1 Z 1 A S Body Style MiniMax Plug = MP Short cable mounted MP11 = Pin Socket MiniMax Receptacle = MR Panel rear mounted low profile MR11 = Pin Socket Sealing Level MiniMax Plug Z = not applicable *IP68 with Fischer Connectors Cable Assembly Solution MiniMax Receptacle W = water sealing Termination MiniMax Plug S = Solder contact MiniMax Receptacle P = PCB contact S = Solder contact Locking System MiniMax Plug & Receptacle L = Push-pull automatic locking system Q = Quick release S = Screw lock Overmolding MiniMax Plug & Receptacle A = Not applicable Connector Size 08 = Size 8 Insulating Material 1 = PEEK Size corresponds to interface diameter of plug and receptacle in mm Number of Contacts Digit 1 = Advanced Contacts Digit 2 = Power Contacts 2) Digit 3+4 = Signal Contacts O-ring Material MiniMax Plug Z = Not applicable MiniMax Receptacle E = EPDM Keying Code 1 = Code 1 (insulator= Beige) 2 = Code 2 (insulator= Black) 3 = Code 3 (insulator= Beige) 4 = Code 4 (insulator= Black) Housing Color BK = Standard 1) Please contact us for other o-ring material, insulating material, grounding option or cable/wire lengths 2) Only used when power contacts are physically larger compared to the signal contacts 6
TECHNICAL DIMENSIONS PIN SOCKET MP11 SHORT CABLE MOUNTED PLUG Push-Pull version 10.1 12.8 Screw Lock version 10.1 14 ø10.5 ø12.9 ø10.5 ø12.9 ~25 ~25 Push-Pull version with right-angle overmolding 38 Quick Release version 10.1 13.6 30 ø12.8 ø6.6 (ømax.6.7) 30 ø12.8 ø12.9 MR11 PANEL REAR MOUNTED LOW PROFILE RECEPTACLE Push-Pull PCB version Push-Pull solder version 10 7.3 Panel: Min 0 Max 3.0 Flat 1.5 Nm ø12 ø10 M10.5x0.5 ø12 ø10 M10.5x0.5 ø12.9 ø10.5 ø12.9 15 ~25 Push-Pull version with straight overmolding ~1000 ø 6.6 (ømax. 6.7) ~1000 15 9.1 Panel: Min 0 Max 3.0 10 1.5 Nm Flat 18.8 20.6 Tool: TC00.007 - Rev.3 Screw Lock PCB version Panel cut-out Top Panel: Min 0 Max 2.3 +0.1 0 10.2 ø10.45 +0.1 0 ø12 18.8 M10x2 M10.5x0.5 7
TECHNICAL DIMENSIONS SOFT CAPS LANYARD WITH STAINLESS STEEL CABLE FOR CABLE MOUNTED PLUGS Size Soft Caps Designation Push- Pull Quick Release Screw lock A ød L Part number 08 MP11 1) 2) 9.6 12.3 200 MCP08C 1B2 A200 AA 7.8 12.3 200 MCP08C 1B2 A200 BA 1) Crimp ferrule and heat shrink tube are included. 2) Soft caps are optional on MP11. A ø1 ød L FOR PANEL MOUNTED RECEPTACLES Size Soft Caps Designation Push- Pull Quick Release Screw lock A ød L Part number 08 MR11 1) 2) 9.0 12.3 95 MCR08P 1B2 A095 AA 1) Crimp ferrule, heat shrink tube and mounting ring are included. 2) Soft caps are optional on MR11. ø1 0.5 ød L ø10.5 ø11.9 A To avoid debris into the caps when the connectors are mated, please mate the caps together. Please make sure that the cap is in place when the plug or the receptacle is in unmated position. All dimensions shown are in millimeters and are for reference only. They are subject to change without prior notice. 8
CONTACT CONFIGURATIONS Wire Size 1) PCB Contacts Current Rating [A] Rated Voltage r.m.s [V] Test Voltage [kv] in mated position IEC 60512-4-1 Test 4a Size Pin Layout Number of Contacts Contact Diameter [mm] Solder Contacts 1) Pin Diameter [mm] IEC 60512-5-2-5b IEC 60664-1 AC r.m.s. DC 2) 3) Contact to Body Contact to Contact Contact to Body Contact to Contact 19 15 0.5 4 4) 0.5 maxø.64mm 15 AWG28 [7/36] maxø.64mm 4 AWG22 [42/38] 0.4 1.0 0.4 5.0 250 0.9 0.9 1.5 1.5 08 19 24 13+2 5) 0.5 4 4) 0.5 20 5) 0.5 4 4) 0.5 maxø.64mm 15 AWG28 [7/36] maxø.64mm 4 AWG22 [42/38] maxø.44mm 20 AWG30 [7/38] maxø.64mm 4 AWG22 [42/38] 0.4 1.0 0.4 5.0 0.4 1.0 0.4 5.0 250 0.9 0.9 1.5 1.5 250 0.9 0.9 1.5 1.5 24 18+2 5) 0.5 4 4) 0.5 maxø.44mm 20 AWG30 [7/38] maxø.64mm 4 AWG22 [42/38] 0.4 1.0 0.4 5.0 250 0.9 0.9 1.5 1.5 1) Stranding values in brackets. For MP11 all contacts are identical. Wire size information is based on Fischer Connectors standard cabling recommendation. 2) Recommended max. operating current per contact at 40 C temperature rise. 3) Recommended operating voltage at sea level. This rated voltage is a general purpose guideline where no other electrical safety standard applies. In case other standards rule a specific use of the connector, then the application specific safety criteria shall be considered first. This must be evaluated in the frame of equipment engineering. 4) Power contacts require a specific cabling configuration - see cabling instructions. 5) Two advanced signal contacts for USB power are available for Solder (S) or PCB (P) receptacles. LAYOUT AND PIN NUMBERING PIN LAYOUT / PCB HOLE PATTERN 1) - View from the back of the plug/front of receptacle 19 Contacts 24 Contacts 08 ø5.35 ø2.6 58 58 32 ø0.8 15.5 15.5 8 19 9 2 7 10 3 1 6 4 5 11 12 15 13 14 15.5 15.5 32 18 17 16 Pin 9,12,15 and 18 Recommended for power Pin 8/19, 10/11, 13/14, 15/17 Recommended for Ethernet Cat 6A Pin 13 and 19 used for advanced USB power (optional) 58 58 ø0.55 5 ø5.2 ø1.4 2.65 1.65 0.7 2.65 1.65 0.7 13 24 14 5 12 23 15 6 1 4 11 22 2 3 16 7 10 21 17 8 9 20 ø0.55 18 19 ø0.8 45 Pin 14,17, 20 and 23 To be used for power Pin 15/16, 18/19, 21/22, 13/24 Recommended for Ethernet Cat 6A Pin 18 and 24 used for advanced USB power (optional) 3x90 5 Tooling to be used for MP11 cabling TX00.245 : DANIELS HX4 crimp tool TX00.379 : MiniMax Jaws Compatible Heat Shrink Tube from HellermannTyton HeatShrink 152-41-G BK 24-6 Straight HeatShrink 1152-4-G BK 24-6 Right angle 9
ENVIRONMENTAL & MECHANICAL DATA Characteristic Performance Standard Sealing performance mated and unmated IP68; 2m submersion for 24 hours IEC 60529 Sealing performance Soft Cap IP67; 15cm submersion for 30 min IEC 60529 Operating temperature range (with cable) -40 C to +85 C IEC 60512-6-1 IEC 60068-2-14-Nb Corrosion resistance mated 1) Salt mist 1,000 hours ; 5% salt solution, 35 C IEC 61300-2-1 Endurance 5,000 mating cycles IEC 60512-5-1 IEC 60512-5-2 Vibration (Srew Lock version only) Unlocking Force (Quick Release version only) 10 to 2000 Hz, 1.5 mm or 15g, 12 sweep cycles per axis, 20 minutes per 10-2000-10 Hz sweep cycle, no discontinuity >1µs Typical 50N±40% MIL-STD-202 G Method 204D Condition B Shock 300 g MIL-STD-202 G Method 202G Method 213 ELECTRICAL DATA Characteristic Performance Standard Contact resistance 5 mω (typical value) IEC 60512-2-1-2a; IEC 60512-2-2-2b Shell resistance 2) <50 mω (Cabled) IEC 60512-2-6-2f Insulation resistance >10 10 Ω IEC 60512-3-1-3a Shielding effectiveness 360 shielded up to 1 GHz, IEC 60512-23-3 1) Preserved mechanical and electrical performances. 2) Measured for a mated pair of panel receptacle and cable plug between the panel and the cable shielding. MATERIAL & SURFACE TREATMENTS Metal Parts Material Finish Designation ISO Standard Designation Standard Housing, Nut Back nut (Plug) Ground contact Push-pull locking spring Quick release locking spring Contacts Ball-locking - Male, Ground Pin - Female - Signal Brass CuZn39Pb3 Brass CuZn39Pb3 Brass CuZn39Pb3 CW614N UNS C 38500 CW614N UNS C 38500 CW614N UNS C 38500 Chrome over Nickel Nickel Nickel Stainless steel X10CrNi18-8 (1.4310) - - Brass; CuZn39Pb3 Bronze; CuSn- 4Zn4Pb4 Copper; - Stainless steel X20Cr13 1.4021 CW614N; UNS C 38500 CW456K; ASTM B139 UNS C 54400 UNS S42000 ASTM A182 Gold over Nickel - - SAE-AMS2460 SAE-AMS-QQ-N-290B SAE-AMS2404G SAE-AMS-QQ-N-290B SAE-AMS2404G MIL-DTL-45204D Type I; ASTM B488 MIL-DTL-45204D Type I; ASTM B488 Insulator and sealing International symbol Flammability Insulators PEEK UL 94 V-0 O-rings Sealant materials - General - Interface - Cable connectors - Panel receptacles FPM (Viton ) EPDM Bi-component epoxy - UL 94 V-0 - Overmolding material - Cable connectors TPU UL 94 V-0 Cap - Cable connectors - Panel receptacles TPV (Santoprene) UL 94 HB 10
DATA TRANSMISSION The data transmission performance of the Fischer MiniMax Series has been tested for most popular protocols that are used in a variety of applications today. For Fischer MiniMax Series Cable Assemblies we guarantee the performances as indicated in the below table: Protocol Number of contacts required MP11 USB 2.0 4 yes USB 3.0 9 test ongoing Ethernet Cat 5 (1Gb/s) 8 yes Ethernet Cat 6 (10Gb/s) 8 yes 19 yes It is important to note that the connector is only a small part of the equation when talking about data transmission performances. The cable quality, the cabling process and the cable length are other, more critical factors that will directly influence the performances of the cable assembly. 11
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