BDC-i440 M2 en Assembly and Operating Instructions M2 module for BDC-i440 control units Important information for: Fitters / Electricians / Users Please forward accordingly! These instructions must be kept safe for future reference. 4041 630 031 0a 08/06/2017 Becker-Antriebe GmbH Friedrich-Ebert-Straße 2-4 35764 Sinn/Germany www.becker-antriebe.com
Table of contents General... 3 Warranty... 3 Safety instructions... 4 Intended use... 6 Functions... 6 Assembly... 8 Wiring... 9 Technical data... 11 Declaration of conformity... 12 2
General The M2 module is a high-quality product with the following performance characteristics: Evaluation of additional safety devices on the door (e.g. light barriers, light grids and similar) Evaluation of control sensors on the door (e.g. pull switch, radio, induction loops and similar) Operation of application-specific outputs (e.g. relays for door position messages) You will find the current status on the type plate according to the following symbol: Please observe these Assembly and Operating Instructions when installing and setting up the equipment. Explanation of pictograms CAUTION ATTENTION CAUTION indicates a hazardous situation which, if not avoided, could result in injury. ATTENTION indicates measures that must be taken to avoid damage to property. Denotes user tips and other useful information. Warranty Structural modifications and incorrect installation which are not in accordance with these and our other instructions can result in serious injuries, e.g., crushing of limbs. Therefore, structural modifications may only be carried out with our prior approval and strictly in accordance with our instructions, particularly the information contained in these Assembly and Operating Instructions. Any further processing of the products which does not comply with their intended use is not permitted. The end product manufacturer and fitter have to ensure that all the relevant current statutory, official and, in particular, EMC regulations are adhered to during utilisation of our products, especially with regard to end product manufacture, installation and customer advice. 3
Safety instructions The following safety instructions and warnings are intended to avert hazards and to prevent property damage and personal injury. It is important to follow these instructions. General information In addition to the fire and accident prevention regulations, the safety instructions given in EN 12453, EN 12445, EN 12978, VDE 0100, EN 50110, EN 60204, EN 50178, EN 60335 and ASR A1.7 must be observed. All work, including maintenance and cleaning, on electrical installations as well as other system parts must always be performed by trained technicians, in particular qualified electricians. The limits given in the technical data must not be exceeded. The illustrations contained in these instructions are intended as an aid to understanding how the product operates. Therefore, the illustrations may differ from the actual display on the product. Caution When electrical or electronic equipment and units are operated, certain components are live. Physical injuries or damage to property can result in the event of unauthorised interventions or failure to heed warnings. Notes on electrical connection and assembly All applicable standards and regulations for electrical installation must be complied with. Disconnect the electrical supply from the equipment before installing and connecting accessories and extras, and protect against unauthorised reconnection in accordance with the safety regulations. Only use spare parts, tools and accessory devices which have been approved by the manufacturer. Unapproved third-party products or modifications to the system and its accessories represent a risk to your safety and the safety of others. This means that the use of un- 4
approved third-party products, or modifications which have not been agreed with or approved by us, are prohibited. We do not accept liability for damage or injury arising from such actions. Before connecting the power supply to the control unit for the first time, you must ensure that the evaluation circuit boards (plug-in modules) are plugged into the correct position. If the boards are plugged into an incorrect position or the wrong way around, this may cause damage to the control unit. Caution If the potential-free contacts of the relay outputs or other contact points are supplied externally, i.e. operated with a dangerous voltage which may still be present after the control unit has been switched off and/or the mains plug has been removed, then an appropriate warning sticker must be clearly displayed on the housing of the control unit. ( ATTENTION! All electrical circuits must be turned off before accessing the connecting terminals. ) 5
Intended use The M2 module is exclusively made for expanding the BDC control unit, and can only be operated together with these control units. The M2 module is installed in the BDC housing. This Technical Information contains additional information, and must be kept together with the Assembly and Operating Instructions of the associated master control unit. Please strictly observe the Assembly and Operating Instructions for the master control unit in relation to the commissioning, operation and repair of the system. The manufacturer accepts no liability for personal injuries, damage to property or for consequential damage arising as a result of improper actions. Functions Relay / contactor control unit The following functions result in connection with the type R and type S master control units: Set P.801 : 1 to activate the additional parameters. Inputs The inputs are parametrised on the master control unit by means of the parameters P.610 (FE1) to P.660 (FE6). For setting the function, see the chapter entitled Functions of the switching inputs in the Assembly and Operating Instructions for the door control unit. Relay outputs The function type is set by means of the parameters P.760 (REL1) to P.790 (REL4). For the function of the relay outputs, see the chapter entitled Connection and function of the switching outputs in the Assembly and Operating Instructions for the door control unit. Relays being operated are indicated by means of the corresponding LED. Fault / diagnosis If a communication fault or an internal error occurs on the M2 module, the control unit switches to dead-man mode. An error is indicated by means of E.408 in the control unit. The state of the inputs between input 25 (FE1) and 30 (FE6) can be indicated by turning the turn / push wheel on the control unit. Frequency converter control unit The following functions result in connection with the BDC type F1,F2 and type F3 frequency converter control unit: Set P.800 : 7 to activate the additional parameters. Inputs 6
The inputs are parametrised on the master control unit by means of the parameters P.A01 (FE1) to P.A06 (FE6). For setting the function, see the chapter entitled Functions of the switching inputs in the Assembly and Operating Instructions for the door control unit. When using the M1 module s SUVEK loop detector, the loop inputs on FE5 and FE6 are set in parallel to one another. Relay outputs The function type is set by means of the parameters P.705 (REL1) to P.708 (REL4). For the function of the relay outputs, see the chapter entitled Connection and function of the switching outputs in the Assembly and Operating Instructions for the door control unit. Relays being operated are indicated by means of the corresponding LED. Fault / diagnosis If a communication fault or an internal error occurs on the M2 module, the control unit switches to dead-man mode. An error is indicated using F.782 in the control unit. An active input is indicated via E.121 E.126. OSE sensor If 2 OSE edges are needed for a BDC type F1, F2 or F3 frequency converter control unit, the M2 module can be used. The M2 module evaluates OSE signals using the SE1 and SE2 (X2) terminals and converts them into one OSE signal. If an OSE signal has triggered, the output signal (OT) triggers too. The OSE signal is output on the (X1) OT terminal and must be connected to the control unit s OSE signal input (green, e.g. terminal 43 on BDC type F1,F2). There is no need to configure the M2 module. The control unit must use the OSE evaluation as a safety edge. The OSE sensor works autonomously, independently of an interface connection to a control unit. The OSE sensor needs 24 V, 12 V and 0 V for operation. The SE1 LED / SE2 LED lights up if the OSE signal is present on the SE1 / SE2 input. 7
Assembly The M2 module is fitted into the BDC control unit using the enclosed screws, in accordance with the diagram below. X4 X5 X6 X1 X2 X3 Stud bolts Bolt feedthrough Assembling the M2 module on the M1 module 8
Wiring The electrical connection of the supply voltage is carried out by the relevant available BDC control unit. The power supply is indicated by means of the 24 V LED on the M2 module. Relay / contactor control unit The M2 module is connected to the type R and type S BDC control units using the pin strip with the enclosed ten-pin flat ribbon cable. X4 X5 X6 X1 X2 X3 9
Frequency converter control unit The M2 module is connected to the frequency converter control unit using the X6 terminal on the M2 and X20a on the frequency converter control unit with the enclosed five-pin cable. X4 X5 X6 X1 X2 X3 X203 4A-T F200 X10a X10 X13 X14 M2a M1a M0a 1K2 1K2 8K2 dig. 8K2 X15 X25 X26 J801 J800 X23 X24 X25 X20 X22 X23 X 2 0a X502 1 86 24V 85 E7 84 0V 83 24V 82 E6 81 0V S500 76 24V 75 E5 74 0V 73 24V 72 E4 71 0V 66 OUT 65 E10 64 E9 63 0V 62 24V 61 E8 54 E3 53 E2 52 E1 51 24V 45 12V 44 43 42 41 36 0V 35 B 34 A 33 12V 32 31 BDC-i440 M1 expansion board The M2 module must be positioned on the M1 module using the connecting elements (stud bolts) enclosed with the M1 module. The M2 module is connected to the top pin strip on the M1 module using the pin strip with the enclosed ten-pin flat ribbon cable. 10
Technical data Supplementary technical data on the master control unit PCB dimensions Supply voltage Power consumption of the control unit Relay Rel1 Relays Rel2 to Rel4 Weight 157 mm x 86 mm 24 V DC 100 ma at full load For inductive switching loads, suitable interference suppression measures should be put in place Normally open contact, floating µ 3 A / 250 V AC; 3 A / 30 V DC For inductive switching loads, suitable interference suppression measures should be put in place Changeover contacts, floating µ 3 A / 250 V AC; 3 A / 30 V DC 120 g 11
12 Declaration of conformity
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