Device manual SINAMICS SINAMICS G120 Control cabinet for wall or floor mounting Edition 06/2018 www.siemens.com/drives
Safety note 1 Description 2 SINAMICS SINAMICS G120 Manual Mounting 3 Connection 4 Diagnostics 5 Technical specifications 6 Dimension drawings 7 Circuit diagrams 8 Edition 06/2018 06/2018 A5E43491109B AB
Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: Trademarks WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Digital Factory Postfach 48 48 90026 NÜRNBERG GERMANY A5E43491109B AB P 06/2018 Subject to change Copyright Siemens AG 2017-2018. All rights reserved
Table of contents 1 Safety note...5 2 Description...7 3 Mounting...9 4 Connection...11 4.1 Overview of the interfaces...11 4.2 Connecting the line supply and motor...13 4.3 Connecting inputs and outputs...15 4.4 Cable entry...16 4.5 Connecting the 24 V power supply...17 4.6 Connecting PROFINET...18 4.7 Connecting encoders...19 5 Diagnostics...21 6 Technical specifications...23 7 Dimension drawings...25 8 Circuit diagrams...29 Manual, 06/2018, A5E43491109B AB 3
Table of contents 4 Manual, 06/2018, A5E43491109B AB
Safety note 1 WARNING Danger to life if the safety instructions and residual risks are not observed If the safety instructions and residual risks in the associated hardware documentation are not observed, accidents involving severe injuries or death can occur. Observe the safety instructions given in the hardware documentation. Consider the residual risks for the risk evaluation. Manual, 06/2018, A5E43491109B AB 5
Safety note 6 Manual, 06/2018, A5E43491109B AB
Description 2 The distributed inverter box The distributed inverter box can be ordered with Article No. C-200269683. The distributed inverter box has the following main components: Control cabinet for distributed mounting in the plant SINAMICS G120 inverter for controlling a motor Article No.'s. 6SL3246-0BA22-1FA0 (CU250S-2 Control Unit) and 6SL3225-0BE32-2AA0 (PM250 Power Module) X202-2P IRT SCALANCE type switch for connection to PROFINET Article No. 6GK5 202-2BH00-2BA3 Brake rectifier made by Murr Elektronik Intermittent duty The distributed inverter box is designed for S3 intermittent periodic duty. Technical specifications (Page 23) More information about the components You can find more information about the components of the distributed inverter box in the Internet: CU250S-2 operating instructions (https://support.industry.siemens.com/cs/ww/en/view/ 109482997) Hardware installation manual for PM250 Power Modules (https:// support.industry.siemens.com/cs/en/en/view/64875934) Scalance X202-2P IRT (https://support.industry.siemens.com/cs/en/en/view/102051962) Murr Elektronik Brake rectifier (http://shop.murrelektronik.com/en/sap-import-shop-1/ ACTIVE-BRAKE-RECTIFIER-V-0-2-50001.html?listtype=search&searchparam=ACTIVE %20BRAKE%20RECTIFIER%20V%200.2&src=search&srchPage=1&perPage=10&pos=1) Manual, 06/2018, A5E43491109B AB 7
Description 8 Manual, 06/2018, A5E43491109B AB
Mounting 3 Mounting options The distributed inverter box is available in two mounting versions. Figure 3-1 Floor mounting "With supporting foot" and wall mounting "With mounting brackets" Clearance for heat dissipation Maintain a clearance of at least 200 mm on all sides of the distributed inverter box to allow for heat dissipation. For mounting with mounting brackets, we recommend using vertical profile bars. Manual, 06/2018, A5E43491109B AB 9
Mounting Figure 3-2 Mounting on profile bars, clearance for heat dissipation 10 Manual, 06/2018, A5E43491109B AB
Connection 4 4.1 Overview of the interfaces Interfaces on the base of the control cabinet -XDM1 -XD0 -X0, -X1, -X2 Line Motor, motor motor holding brake, temperature sensor Digital inputs -X3 Analog input Manual, 06/2018, A5E43491109B AB 11
Connection 4.1 Overview of the interfaces Interfaces inside the control cabinet -XGE1 -XDL2 Encoder 24 V power supply 12 Manual, 06/2018, A5E43491109B AB
Connection 4.2 Connecting the line supply and motor 4.2 Connecting the line supply and motor Overcurrent protection device An overcurrent protection device is required for operating the distributed inverter box. Figure 4-1 Overcurrent protection device Use 63 A LV HRC fuses, GL/GG, 500 V. Required ICC rated short-circuit current of the overcurrent protection device: 10 ka Connect to the line supply The distributed inverter box requires a TN system with a grounded neutral point. -XDM1, Han K 4/4, pin Pin Assignment 1 L1 2 L2 3 L3 4 Not assigned Protective conductor 11 14 Not assigned For the line connection, we recommend prefabricated cables made by Harting. The prefabricated cables have an open end. Length 5 m, cross-section 10 mm 2 Label K4/4 F 5G10 5m, Article No. 6188201071200 Length 5 m, cross-section 6 mm 2 Label K4/4 F 5G6 5m, Article No. 6188201071300 Other cable lengths are available from Harting. Manual, 06/2018, A5E43491109B AB 13
Connection 4.2 Connecting the line supply and motor Connecting the motor -XD0, Han K 4/4, socket Pin Assignment Use a shielded cable for the motor. 1 U2 2 V2 3 W2 4 Not assigned Protective conductor 11 Motor holding brake 180 V DC+ 12 Motor holding brake 180 V DC- 13 Temperature sensor + 14 Temperature sensor - For the motor connection, we recommend prefabricated cables made by Harting. The prefabricated cables have a Han K 4/4 motor plug and a Han K 4/4 plug. Length 5 m, cross-section 10 mm 2 Label K4/4 M/F EMC 5G10+2x2x1 5m motor, Article No. 6188202072100 Length 5 m, cross-section 6 mm 2 Label K4/4 M/F EMC 5G6+2x1+2x1.5 5m motor, Article No. 6188202072200 Other cable lengths are available from Harting. 14 Manual, 06/2018, A5E43491109B AB
Connection 4.3 Connecting inputs and outputs 4.3 Connecting inputs and outputs Connecting digital inputs -X0, M12, socket Pin Assignment Connection example 1 24 V output 2 Digital input DI 0 3 0 V 4 Digital input DI 1+ 5 PE -X1, M12, socket Pin Assignment 1 24 V output 2 Digital input DI 2 3 0 V 4 Digital input DI 3+ 5 PE -X2, M12, socket Pin Assignment 1 24 V output 2 Digital input DI 4 3 0 V 4 Digital input DI 5+ 5 PE Connecting analog inputs -X3, M12, socket Pin Assignment Connection examples 1 10 V output 2 Analog input AI 0+ 3 0 V 4 Analog input AI 0-5 PE Manual, 06/2018, A5E43491109B AB 15
Connection 4.4 Cable entry 4.4 Cable entry Using cable entries Feed the following cables through the floor of the distributed inverter box: 24 V supply cable PROFINET cable Encoder cable The bushing in the floor of the control cabinet ensures conformance with degree of protection IP54 Figure 4-2 Cable entry 16 Manual, 06/2018, A5E43491109B AB
Connection 4.5 Connecting the 24 V power supply 4.5 Connecting the 24 V power supply An external 24 V supply with an external overcurrent protection device is required for operating the distributed inverter box. Figure 4-3 Overcurrent protection device Use an LV HRC fuse 6A GL/GG, 500 V. Feed a 24 V cable through the floor of the cabinet Cable entry (Page 16) Connecting a 24 V cable Connect the 24 V cable to terminal -XDL2 as follows: -XDL2:10 24 V -XDL2:29 0 V Permissible cross-sections of the 24 V cable: 0.14 mm² 2.5 mm² Figure 4-4 24 V connection Manual, 06/2018, A5E43491109B AB 17
Connection 4.6 Connecting PROFINET 4.6 Connecting PROFINET Feed a PROFINET cable through the floor of the cabinet Cable entry (Page 16) Connecting a PROFINET cable Figure 4-5 Connecting PROFINET to SCALANCE 18 Manual, 06/2018, A5E43491109B AB
Connection 4.7 Connecting encoders 4.7 Connecting encoders Feed an encoder cable through the floor of the cabinet Cable entry (Page 16) Encoders that can be connected The encoder connection interface is designed for the 1XP8024-21 encoder. A SIMOGEAR geared motor with a 1XP8024-21 encoder is to be ordered with the encoder option Q79. You will find additional information about the encoder in the Internet: Installation instructions for 1XP8024-21 SSI/HTL absolute encoders (https:// support.industry.siemens.com/cs/ww/en/view/88653897) Catalog MD 50.1: SIMOGEAR Geared Motors (https://support.industry.siemens.com/cs/ ww/en/view/109746934) Connecting the encoder cable Connect the encoder to the inside of the inverter box. Figure 4-6 Encoder connection to -XGE1 Manual, 06/2018, A5E43491109B AB 19
Connection 4.7 Connecting encoders Table 4-1 Pin assignment of encoder connector -XGE1, M23, socket Pin Assignment 1 6 Not assigned 7 24 V output 8 CLOCK+ 9 CLOCK- 10 0 V 11 Shield 12 B+ 13 B- 14 Data+ 15 A+ 16 A - 17 Data- 20 Manual, 06/2018, A5E43491109B AB
Diagnostics 5 Indicator lights Two indicator lights in the front door of the distributed inverter box indicate the status of the inverter: Indicator lights Inverter status -PF1 lights up green: The inverter is ready. -PF2 lights up red: The inverter signals a fault. Diagnostics in detail More detailed information about faults and warnings of the inverter can be obtained with the following tools or accessories: STARTER and Startdrive PC tools STARTER and Startdrive access the inverter via PROFINET. Operator Panel IOP-2 The IOP-2 is plugged into the CU250S-2 Control Unit. You can find complete information about faults and warnings in the Internet: CU250S-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109482981) You can find additional information about the PC tools and Operator Panel in the Internet: STARTER videos (http://www.automation.siemens.com/mcms/mc-drives/en/low-voltageinverter/sinamics-g120/videos/pages/videos.aspx) Startdrive tutorial (http://support.automation.siemens.com/ww/view/en/73598459) Operating instructions IOP-2 (https://support.industry.siemens.com/cs/ww/en/view/ 109752613) Manual, 06/2018, A5E43491109B AB 21
Diagnostics 22 Manual, 06/2018, A5E43491109B AB
Technical specifications 6 Technical specifications Property Rated voltage Rated frequency Rated input current Rated output current Duty cycle Rated voltage of control circuit Rated current of control circuit Value 3-phase 400 V AC 50 Hz 39.9 A 35.6 A The distributed inverter box is designed for S3 intermittent duty with the following duty cycle: Operation 4 s, pause 56 s ( on-load factor 6.66%) 24 V DC 4 A Degree of protection IP54 complies with EN 60529 Installation Permanent indoor installation No direct solar radiation Ambient temperature 0 C 45 C Installation altitude EMC compatibility Ground Maximum 1 000 m The distributed inverter box complies with the limit values of category C3 according to EN 61800 3 86 kg without supporting foot and without mounting bracket Manual, 06/2018, A5E43491109B AB 23
Technical specifications 24 Manual, 06/2018, A5E43491109B AB
Dimension drawings 7 Control cabinet Manual, 06/2018, A5E43491109B AB 25
Dimension drawings Mounting bracket 26 Manual, 06/2018, A5E43491109B AB
Dimension drawings Supporting foot Manual, 06/2018, A5E43491109B AB 27
Dimension drawings 28 Manual, 06/2018, A5E43491109B AB
1 Circuit diagrams 8 3 4 2 5 0 7 6 8 9 -U1 -XDL2 1 -XDL2 31 -XDL2 10 29 32 3 L+ / 2.0 M / 2.0 -TB1 XLINE L1 L2 L3 PE1 XCU. -TA1 31 32 L2 SL SR GND X200. x XBOP. L1 PE /2.1 SIEMENS SHEET 1 OF 2 MM-CARD POWER MODULE IF XMMC. 1 CU IF BOP-2/IOP IF +24V IN -QA1 22kW -XD0 1 2 3 PE -U1 DECKEL Intern -XDL1 1 2 3 PE1 -U1 -FC1 D 2A 33 3 SIEMENS MURR 6SL3225-0BE32-2AA0 SINAMICS G120 POWER MODULE PM250-2.VECTOR 6SL3246-0BA22-1FA0 SERVO SINAMICS G120 CONTROL UNIT CU250S-2 PN I/U I/U.. U I U AI 0 AI 1 SIEMENS BRAKE RELAY B A XLOAD U2 V2 W2 PE2 XBREL. S- S+ DC+ X100. SH1 14 15 X150 P1 X150 P2 P1 P2 P3 8 1 8 1 8 1 I DRIVE-CLIQ SHIELD T1 MOTOR T2 MOTOR PROFINET PROFINET GND IN L1+ 2M1 3M2 L2+ 50001 MURR BRAKE RECTIFIER -KFA1 1 4 Rack X Slot Y 6GK5202-2BH00-2BA3 SCALANCE X202-2PIRT MANAGED IE IRT SWITCH 8 1 8 1 -WXDM1.3 2x0,75 mm² WH BN -WKFA1 -XDM1 1 2 3 PE 11 12 13 14 P4 2 1 N 4 3 PROFINET PROFINET PROFINET BK 16 mm² BK 16 mm² BK 16 mm² GNYE 16 mm² PROFINET PE2 2 BK 16 mm² BK 16 mm² BK 16 mm² BU 16 mm² BK 1,5 mm² BK 1,5 mm² BK 16 mm² BK 16 mm² BK 16 mm² GNYE 16 mm² BK 1,5 mm² BK 1,5 mm² BK # 1,5 mm² BK # 1,5 mm² -XDL2 PE -U1 21.3 GNYE 16 mm² GNYE 16 mm² Manual, 06/2018, A5E43491109B AB 29
1 Circuit diagrams 3 4 2 5 0 7 6 8 9 -X0 1 2 3 4 5 -X1 1 2 3 4 5 -X2 1 2 3 4 5 -X3 1 2 3 4 5 -WX0 5x0,34 mm² BN WH BU BK GNYE -WX1 5x0,34 mm² -WX2 5x0,34 mm² BN WH BU BK GNYE -WX3 BU BK BN WH GNYE 5x0,34 mm² BU BK BN WH GNYE -XDL2 4 5 6 7 -XDL2 34 35 30 36 37 38 -XDL2 -XDL2 PE PE PE PE -U1 -U1 -U1 -U1 -TA1 28 69 2 64 65 66 5 6 7 8 9 16 17 40 67 41 42 43 44 10 11 1 3 13 4 /1.4 DO 1 NO DO 1 COM DO 0 NC DO 0 NO DO 0 COM DO 2 NC DO 2 NO DO 2 COM DI/DO 24 DI/DO 25 DI/DO 26 DI/DO 27 GND AO 0 AO 1 GND A+ A- B+ B- CLOCK+ CLOCK- 24V 24V 0V Data- Data+ GND DI COM 1 GND DI 1- DI 3- DI 5- DI 0 DI 1+ DI 2 DI 3+ +24V OUT DI 4 DI 5+ DI COM3 DI 6 DI 16 DI 17 DI 18 DI 19 AI 1+ AI 1- +10V OUT AI 0+ GND AI 0-6SL3246-0BA22-1FA0 SINAMICS G120 CONTROL UNIT CU250S-2 PN 21 22 18 19 20 23 24 25 51 52 53 54 50 12 26 27 70 71 72 73 SH 15 -X2100 14 15 SH -PF1 GN X1 X2 -PF2 RD X1 X2 -WXGE1.1 BN WH YE GN -WXGE1.2 -XGE1 M23 17pol 15 16 12 13 8 9 7 10 17 14 11 2 SHEET OF 2 1 2 3 4 5 7 1.3 1.9/ L+ 1.9/ M 30 Manual, 06/2018, A5E43491109B AB
Further information SINAMICS converters: www.siemens.com/sinamics Safety Integrated www.siemens.com/safety-integrated PROFINET www.siemens.com/profinet Siemens AG Digital Factory Motion Control Postfach 3180 91050 ERLANGEN Germany Scan the QR code for additional information about SINAMICS G120.