AC Input /AC Output. Module

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MA0315-06 20 MAY 2006 PAGE 1 AC Input /AC Output Module HE800 / HE-* 120 VAC In, Positive ogic 3A Relay Out * HE- denotes plastic case. This datasheet also covers products starting with IC300. 1 SPECIFICATIOS IPUT Inputs per Module 14 Input Impedance 0.01µF +10K Commons per Module 3 Isolation (Channel to Ground) 1500VDC Input Voltage Range 120 160 VAC Minimum O Current 1mA. Peak Voltage 160VAC Maximum OFF Current 200µA. AC Frequency 50 / 60Hz OFF to O Response 50ms. O Voltage evel 70VAC Min. O to OFF Response 50ms. OFF Voltage level 30VAC Max. OUTPUT Outputs per Module 10 relay Maximum eakage Current 5µA Commons per Module 2 Maximum Inrush Current 3A Output Type Relay Minimum oad one Coil Voltage 18-30VDC OFF to O Response 6ms. Typical Contact Voltage 250VAC / 30VDC Max. O to OFF Response 0.3ms. Typical O Voltage drop Maximum oad current (resistive) per channel 0.2VDC max. 3A See Derating Chart Isolation (Channel to Channel and Channel to Ground) 2500VDC General Specifications Required Power (Steady State) 0.17W (7mA @ 24VDC) Operating Temperature 0 to 60 Celsius Required Power (Inrush) egligible Terminal Type Spring Clamp, Removable Relative Humidity 5 to 95% on-condensing Weight 9.5 oz. CE U See Compliance Table at http://www.heapg.com/support/compliance.htm

PAGE 2 20 MAY 2006 MA0315-06 2 WIRIG 2.1 Input / Output Connector Wiring I1 * * 120VAC I2 I3 I4 C1 OCS Bottom View Shows Corresponding I/O Pin 5-250VAC OR 5-30VDC 5-250VAC OR 5-30VDC 18-30VDC Q1 Q2 Q3 Q4 Q5 C2 Q6 Q7 Q8 Q9 Q10 C3 VC V+ 001DIQ013-R1 Pin Signal I1 Input 1 I2 Input 2 I3 Input 3 I4 Input 4 C1 Common for Inputs 1,2,3,4 Q1 Output 1 Q2 Output 2 Q3 Output 3 Q4 Output 4 Q5 Output 5 C2 Common for Outputs 1,2,3,4,5 Q6 Output 6 Q7 Output 7 Q8 Output 8 Q9 Output 9 Q10 Output 10 C3 VC Common for Outputs 6,7,8,9,10 Relay Coil power common, connected to bus common internally. V+ Relay Coil power + 18 to +30VDC, 90mA max. Warning: To protect the module and associated wiring from load faults, use external (10 A) fuse(s) as shown. This warning affects, Revisions C or higher. Warning: Connecting high voltage to any I/O pin may cause high voltage to appear at other I/O pins. Warning: Wiring the line side of the AC source to loads connected to outputs 1 through 10 and the neutral side of the AC source to the output common(s) would create a egative ogic condition, which may be considered an unsafe practice.

MA0315-06 20 MAY 2006 PAGE 3 2.2 Input Connector Wiring * I5 * 120VAC I6 I7 I8 OCS Top View Shows Corresponding I/O Pin 120VAC C4 I9 I10 I11 I12 I13 I14 C5 001DIQ014 Pin Signal I5 Input 5 I6 Input 6 I7 Input 7 I8 Input 8 C4 Common for Inputs 5,6,7,8 I9 Input 9 I10 Input 10 I11 Input 11 I12 Input 12 I13 Input 13 I14 Input 14 C5 Common for Inputs 9,10,11,12,13,14 3 ITERA SCHEMATIC DRAWIGS I/O Connector SmartStack VCC Field Side I1 IC To Controller

PAGE 4 20 MAY 2006 MA0315-06 I/O Connector SmartStack Field Side C2 Q3 Q2 + + - - +18-30V Q1 - + Specification for transient voltage suppressors (transorbs) used on output circuitry is 400V bi-directional 400W. ote: Electro-mechanical relays comply with IEC1131-2. 4 COFIGURATIO ote: The status of the I/O can be monitored in Cscape Software. Preliminary configuration procedures that apply to SmartStack Modules are contained in the hardware manual of the controller you are using. Refer to the Additional References section in this data sheet for a listing of hardware manuals. Selecting the I/O Map tab provides information about the I/O registers, which are assigned to a specific SmartStack Module and where the module is located in the point map. The I/O Map is determined by the model number and location within the SmartStack. The I/O Map is not edited by the user. The Module Setup is used in applications where it is necessary to change the default states of the outputs when the controller (e.g., OCS100) enters idle/stop mode. The default turns the outputs OFF when the controller enters idle/stop mode. By selecting the Module Setup tab, each output can be set to either turn O, turn OFF or to hold the last state. Generally, most applications use the default settings. Warning: The default turns the outputs OFF when the controller enters idle/stop mode. To avoid injury of personnel or damages to equipment, exercise extreme caution when changing the default setting using the Module Setup tab.

MA0315-06 20 MAY 2006 PAGE 5 5 ISTAATIO / SAFETY Warning: Previous versions of this product provided internal fuses on the output circuits (relay contacts). Due to CE ow Voltage Directive (VD) marking requirements, these fuses have been removed and replaced with solid wire. Therefore, it is now the responsibility of the user of this equipment to ensure that adequate fusing is installed externally on each relay output circuit. Warning: Remove power from the OCS controller, CA port, and any peripheral equipment connected to this local system before adding or replacing this or any module. a. All applicable codes and standards are to be followed in the installation of this product. b. Use the following wire type or equivalent: Belden 8917, 16 AWG or larger. When found on the product, the following symbols specify: Warning: Consult user documentation. Warning: Electrical Shock Hazard. For detailed installation and a handy checklist that covers panel box layout requirements and minimum clearances, refer to the hardware manual of the controller you are using. (See the Additional References section in this document.) 6 IPUT / OUTPUT CHARACTERISTICS Digital Input Chart 0.1(±15%) V-A 0 160VAC

PAGE 6 20 MAY 2006 MA0315-06 Derating Chart for (Each group of 5) AMPS/CHAE 4 3 2 1 0 2 Relays 3Relays 4 Relays 5 Relays 0 10 20 30 40 50 60 C 32 50 68 86 104 122 140 F Typical Relay ife Voltage oad Current o oad (Resistive) 1 Amp 2 Amp 3 Amp 30VDC 600K 250K 125K 20 125VAC 750K 300K 150K Million 250VAC 500K 200K 100K The following applies to applications in which two-wire proximity switches are used as sensors for discrete AC inputs. For these applications, an external resistor or resistor/capacitor combination must be added to each input as shown below. The resistor provides a small current to power the proximity switch. The resistor is not required for other types of proximity switches. 120VAC: 15K ohm, 2W resistor or 0.22µF metallized film capacitor rated for 120VAC service in series with 470 ohm, 0.5W resistor OCS Smartstack Module Proximity Switch Input AC Added Resistor Common

MA0315-06 20 MAY 2006 PAGE 7 7 ADDITIOA REFERECES For detailed installation, configuration and other information, refer to the hardware manual of the controller you are using. See the Technical Support section in this document for the web site address to download references and to obtain revised editions. Additional References Controller Operator Control Station Hardware (OCS, OCX) e.g., OCS1XX / 2XX; Graphic OCS250 Remote Control Station Hardware (RCS [except RCS116], RCX) e.g., RCS210, RCS250 Color Touch OCS Hardware e.g., OCS300, OCS301,OCS350, OCS351 e.g., OCS451, OCS551, OCS651 OCS X Series Hardware e.g., X280 / X300; RCS116 MiniOCS / MiniRCS / MiniOCX / MiniRCX Hardware e.g., HE500OCSxxx Other Useful References Cscape Programming and Reference Deviceet Implementation Wiring Accessories and Spare Parts Manual Manual umber MA0227 MA0465 MA0755 MA0305 MA0313 SUP0326 MA0347 8 TECHICA SUPPORT For assistance and manual up-dates, contact Technical Support at the following locations: orth America: (317) 916-4274 www.heapg.com Europe: (+) 353-21-4321-266 www.horner-apg.com

PAGE 8 20 MAY 2006 MA0315-06 OTES