MAKING MODERN LIVING POSSIBLE REFRIGERATION & AIR CONDITIONING DIVISION ADAP-KOOL Drive A New Drive for Energy Efficiency AKD 102
2 The AKD 102 comes with a common user interface and covers power ratings of 1.5-125 HP.
A New Drive for Energy Efficiency Easy to set up, easy to use Designed specially for ease of use by Danfoss Food Retail customers, the AKD 102 drive is highly energy efficient, both a financially and environmentally responsible choice. It s a proven fact that variable speed drives save significant energy by providing better capacity control. As utility rates escalate, the return on investment in drives has never been better. There has long been a need for a drive specifically dedicated to refrigeration and HVAC applications and designed for food retail facilities. Working with food retail professionals, Danfoss has designed the AKD 102 drive series to speak their language. This drive sets a new standard in simplicity for setup, commissioning, and troubleshooting. Two standout features of the AKD 102 are: A Setup Wizard that makes the installer s work a structured, comfortable process using familiar refrigeration terms; A Built-in Manual that is context sensitive, easily accessed with a single keypad stroke. The setup wizard covers the three most common applications in supermarket refrigeration: Compressors Condensers Pumps All drives in the AKD 102 series, from 1.5 to 125 HP, have the same setup wizard, display, logical menu structure, and built-in manual, so that technicians use the identical methods for setup, commissioning, adjustment, and troubleshooting throughout the horsepower range. Built for your bottom line Using variable speed drives with your energy management system provides new possibilities for energy savings in any facility. 3
Reducing energy costs Fan & Pump Control Pumps With their substantial reduction in refrigerant charge, secondary refrigeration systems are seeing increasing application. These systems require pumps to circulate the secondary fluid. A variable speed pump maintains constant fluid pressure as system load changes, assuring maximum system efficiency. If the speed of a fan or pump is reduced by 50%, power consumption is reduced by 87.5%. An AKD 102 controlling the pump in a secondary refrigeration system with or without connection to an EMS has multiple safety and energy saving functions, including: No-flow detection An energy-saving sleep mode End-of-curve protection 120 100 Energy savings with a AKD 102 variable speed strategy are indeed substantial. Power 80 60 4 Power is consumed by a fan or pump according to the Affinity Law. This principle of physics relates power consumed to shaft speed. Power consumed is proportional to shaft speed cubed. 40 20 0 1 7 13 19 25 31 37 43 49 55 61 67 73 79 85 91 97 Capacity VFD Speed VFD Power
Specifications Condenser fans Voltage 3 x 200 240 VAC Typical shaft output Output current [A] 3 x 200 240 V Weight IP 20/21** Weight IP 55 Dimensions IP 20/21** Dimensions IP 55/IP 66 Type kw HP Cont. 60 s* kg Lbs. kg Lbs. H x W x D H x W x D AKD102P1K1T2 1.1 1.5 6.6 7.3 4.8 10.6 14.2 31.4 268 x 90 x 205 420 x 242 x 195 AKD102P1K5T2 1.5 2.0 7.5 8.3 4.9 10.8 14.2 31.4 268 x 90 x 205 420 x 242 x 195 AKD102P2K2T2 2.2 3.0 10.6 11.7 4.9 10.8 14.2 31.4 268 x 90 x 205 420 x 242 x 195 AKD102P3K0T2 3.0 4.0 12.5 13.8 6.6 14.6 14.2 31.4 268 x 130 x 205 420 x 242 x 195 AKD102P3K7T2 3.7 5.0 16.7 18.4 6.6 14.6 14.2 31.4 268 x 130 x 205 420 x 242 x 195 AKD102P5K5T2 5.5 7.5 24.2 26.6 22 49 23 51 480 x 242 x 260 480 x 242 x 260 AKD102P7K5T2 7.5 10 30.8 33.9 22 49 23 51 480 x 242 x 260 480 x 242 x 260 AKD102P11KT2 11 15 46.2 50.8 27 60 28 62 650 x 242 x 260 650 x 242 x 260 AKD102P15KT2 15 20 59.4 65.3 27 60 28 62 650 x 242 x 260 650 x 242 x 260 With AKD102P18KT2 traditional fixed speed 18.5 25 HVAC 74.8 systems 82.3 are normally 62 137 designed 65 144 Matching 680 x 308 cooling x 310 capacity 680 x 308 to x 310 strategies AKD102P22KT2 using a pressure setpoint 22 30 for the 88.0 most extreme 96.8 62climate 137 65 144 constantly 680 x 308 changing x 310 supermarket 680 x 308 x 310 loads or AKD102P30KT2 a temperature differential, fans are 30 40 conditions 115 in 126.5 the store 62 location, 137 and 65 144 without 775 x excessive 370 x 335 compressor 775 x 370 x 335 cycling staged. AKD102P37KT2 When an increase in condenser 37 50 fans most 143 often 157.3run at 43 full speed 95 45 100 is a challenge. 775 x 370 x 335 An AKD 775 102 x 370 drive x 335on one capacity AKD102P45KT2 is needed, a stage of fans is 45 60 around 170 the clock, 187 every 43 day 95 of the 45 year. 100 compressor 775 x 370 x means 335 much 775 x less 370 x cycling. 335 brought on, but always at full speed Most of the time, though, when cooling Compressor capacity is always exactly * I max for 60 s ** IP 21 from 5.5 kw to 45 kw H x W x D means Height x Width x Depth and full capacity. The result is that or heating is needed, only a fraction of matched to the load, resulting in a much of the time the condenser is full speed is required. higher COP. running with excess capacity, wasting energy. In contrast, a variable speed strategy yields continuously variable capacity, and fans deliver exactly the capacity needed all the time, with no wasted capacity and no wasted energy. HVAC An AKD 102 drive varies the speed to meet setpoints most efficiently. When no heating or cooling is called for, the drive provides the minimum speed sufficient for comfortable airflow in the building. Compressors With the AKD 102, there is no wasted capacity and no wasted energy. Controlling noise Fixed speed condenser fans starting at full speed and stopping abruptly can be a concern to zoning authorities. With an AKD 102 drive programmed to gradually bring fans from minimum speed to the required capacity, there is significantly less noise, often making costly architectural modifications unnecessary. Noise reduction (fans) dba 64 Noise Reduction 55 Log Speed 1 Speed 2-12,2dBA -16,6dBA -8,5dBA -5,3dBA -0dBA -2,5dBA 700 840 980 1120 1260 1400 rpm 50% speed cuts noise by 16.5 dba. Improved comfort for the employees and the neighbors. 5
Easy to program, easy to use Ergonomic design Uncluttered screen displays Graphical performance view Quick system overview Illuminated buttons 27 languages Made for ease of use Keypad and display can be handheld Upload and download settings with keypad Display up to 5 variables Cancel button Alarm history button Convenient setup wizard simplifies programming for Compressors Condenser fans Single fans and pumps On board manual Single button access Context sensitive Quick menus Default settings menu Your personally defined menu Changes made audit trail A history log menu and graphing for motor current, power consumption, and other data Available with or without display and keypad The local control panel can be dismounted and connected by a cable for commissioning multiple drives. The AKD can be remote commissioned and monitored via a USB cable or bus communication. Special software is available: wizards, a data transfer tool, AKD setup software, MCT 10, and language changer. 6
Flexible packaged solutions Assembled in our certified facilities Each of our packaged solutions is assembled without outsourcing in our own UL-certified facilities. And Danfoss provides service and support for the entire package. Standard bypass package Drive on-off bypass selector on door Three-contactor bypass Bypass pilot light on door Main input disconnect Drive fusing Optional output dv/dt filters 100,000 amp short circuit current rated packages 24 Vdc power supply - Operates off any two phases - Eliminates contactor drop-out on voltages as low as 70% of nominal voltage Integrated Disconnect Package Why supply separate drives and disconnects when you can get them in the smallest, easiest package possible? Reduced installation cost & time Can be ordered with or without drive input fusing Outdoor enclosure options AKD 102 Drives can be supplied with a UL-listed Type 3R enclosure. s have thermostatically controlled fans and heaters to keep the drive within its operating temperature range and prevent condensation. 7
The modular ADAP-KOOL Drive class options: IP 21 (NEMA 1) IP 55 (NEMA 12) Cold plate technology The drive is built on a robust aluminium base integrated with the back plate, providing high mechanical stability and efficient cooling. High temperature operation The AKD is designed to deliver peak performance even in an ambient temperatures up of 122 F. DC coil A DC coil ensures that the power supply generates minimal harmonics. The entire drive is tested to conform to IEC-1000-3-2. Removable fan cover The fan cover can be quickly removed and remounted for easy cleaning. Hot pluggable display and keypad The local control panel can be plugged or unplugged during operation. Settings are easily transferred with this convenient handheld device from one drive to another. 8
Echelon Communication options Factory or retrofit communications board available for AK2 controls systems. Display options Available with or without display. The breakthrough programming wizards are tailored for use by refrigeration and HVAC technicians, in their language, using familiar industry terms. Commissioning and servicing are easy. 24 V 24 Vdc supply keeps AKD logic "alive" when AC power is interrupted. Control terminals Specially developed spring-loaded cage clamps enhance reliability and facilitate easy commissioning and servicing. 9
Current and power ratings and specifications Mains supply (L1, L2, L3) Supply voltage 200 240 V ±10% Supply voltage 380 500 V ±10% Supply frequency 50/60 Hz Displacement Power Factor (cos φ) near unity (> 0.98) Switching on input supply 1-2 times/min. L1, L2, L3 D H H Output data (U, V, W) Output voltage 0 100% of supply voltage Switching on output Unlimited Ramp times 1 3600 sec Closed loop 0 132 Hz Digital inputs Programmable digital inputs 6* Logic PNP or NPN Voltage level 0 24 V *2 can be used as digital outputs Analog input Analog inputs 2 Modes Voltage or current Voltage level 0 10 V (scaleable) Current level 0/4 20 ma (scaleable) Pulse inputs Programmable pulse inputs 2 Voltage level 0-24 VDC (PNP positive logic) Pulse input accuracy (0.1 110 khz) Max. error 0.1% of full scale Analog output Programmable analog outputs 1 Current range at analog output 0/4 20 ma W W Options A wide range of AKD options are available mounted and tested from the factory or as plug-and-play options for field installations. General purpose I/O 3 digital inputs, 2 digital outputs, 1 analog current output 2 analog voltage inputs Relay outputs 3 relay outputs Analog I/O 3 Pt1000 / Ni1000 inputs, 3 analog voltage outputs External 24 VDC supply 24 VDC external supply can be connected to supply control- and option cards Filters Danfoss offers a wide range of external power conditioning options dv/dt filters: For special demands on motor isolation protection LC filters For enhanced motor protection and noise reduction AKD PC software MCT 10 for commissioning and servicing the drive with a PC D Relay outputs Programmable relay outputs (240 VAC, 2 A and 400 VAC, 2 A) Fieldbus communication Standard built in Optional 2 FC Protocol AKD LonWorks 10
Specifications Type code numbers shown below have been truncated for clarity and are not sufficient for ordering purposes. Please refer to the price list and use part numbers when ordering. Voltage 3 x 200 240 VAC Typical shaft output Output current [A] 3 x 200 240 V NEMA 1 Weight IP 21 NEMA 12 Weight IP 55 NEMA 1 Dimensions IP 21 NEMA 12 Dimensions IP 55/IP 66 Type kw HP Cont. 60 s* kg Lbs. kg Lbs. H x W x D H x W x D AKD102P1K1T2 1.1 1.5 6.6 7.3 4.8 10.6 14.2 31.4 14.57 x 3.54 x 8.07 16.54 x 9.53 x 7.68 AKD102P1K5T2 1.5 2.0 7.5 8.3 4.9 10.8 14.2 31.4 14.57 x 3.54 x 8.07 16.54 x 9.53 x 7.68 AKD102P2K2T2 2.2 3.0 10.6 11.7 4.9 10.8 14.2 31.4 14.57 x 3.54 x 8.07 16.54 x 9.53 x 7.68 AKD102P3K0T2 3.0 4.0 12.5 13.8 6.6 14.6 14.2 31.4 14.57 x 5.28 x 8.07 16.54 x 9.53 x 7.68 AKD102P3K7T2 3.7 5.0 16.7 18.4 6.6 14.6 14.2 31.4 14.57 x 5.28 x 8.07 16.54 x 9.53 x 7.68 AKD102P5K5T2 5.5 7.5 24.2 26.6 22 49 23 51 18.90 x 9.53 x 10.24 18.90 x 9.53 x 10.24 AKD102P7K5T2 7.5 10 30.8 33.9 22 49 23 51 18.90 x 9.53 x 10.24 18.90 x 9.53 x 10.24 AKD102P11KT2 11 15 46.2 50.8 27 60 28 62 25.59 x 9.53 x 10.24 25.59 x 9.53 x 10.24 AKD102P15KT2 15 20 59.4 65.3 27 60 28 62 25.59 x 9.53 x 10.24 25.59 x 9.53 x 10.24 AKD102P18KT2 18.5 25 74.8 82.3 62 137 65 144 26.77 x 12.13 x 12.20 26.77 x 12.13 x 12.20 AKD102P22KT2 22 30 88.0 96.8 62 137 65 144 26.77 x 12.13 x 12.20 26.77 x 12.13 x 12.20 AKD102P30KT2 30 40 115 126.5 62 137 65 144 30.51 x 14.57 x 13.19 30.51 x 14.57 x 13.19 AKD102P37KT2 37 50 143 157.3 43 95 45 100 30.51 x 14.57 x 13.19 30.51 x 14.57 x 13.19 AKD102P45KT2 45 60 170 187 43 95 45 100 30.51 x 14.57 x 13.19 30.51 x 14.57 x 13.19 * I max for 60 s Voltage 3 x 380 480 VAC * I max for 60 s Typical shaft output Output current [A] 3 x 380 440 V Output current [A] 3 x 440 480 V Weight IP 21 Weight IP 55/NEMA 12 Dimensions IP 21 Dimensions IP 55/NEMA 12 Type kw HP Cont. 60 s* Cont. 60 s* kg Lbs. kg Lbs. H x W x D H x W x D AKD102P1K1T4 1.1 1.5 3.0 3.3 2.7 3 4.8 10.6 14.2 31.4 14.84 x 3.54 x 8.07 16.54 x 9.53 x 7.68 AKD102P1K5T4 1.5 2.0 4.1 4.5 3.4 3.7 4.9 10.8 14.2 31.4 14.84 x 3.54 x 8.07 16.54 x 9.53 x 7.68 AKD102P2K2T4 2.2 3.0 5.6 6.2 4.8 5.3 4.9 10.8 14.2 31.4 14.84 x 3.54 x 8.07 16.54 x 9.53 x 7.68 AKD102P3K0T4 3.0 4.0 7.2 7.9 6.3 6.9 4.9 10.8 14.2 31.4 14.84 x 3.54 x 8.07 16.54 x 9.53 x 7.68 AKD102P4K0T4 4.0 5.5 10.0 11 8.2 9 4.9 10.8 14.2 31.4 14.84 x 3.54 x 8.07 16.54 x 9.53 x 7.68 AKD102P5K5T4 5.5 7.5 13.0 15.2 11.0 12.2 6.6 14.6 14.2 31.4 14.84 x 5.28 x 8.07 16.54 x 9.53 x 7.68 AKD102P7K5T4 7.5 10 16.0 17.6 14.5 16 6.6 14.6 14.2 31.4 14.84 x 5.28 x 8.07 16.54 x 9.53 x 7.68 AKD102P11KT4 11 15 24.0 26.4 21.0 23.1 23 49 23 51 18.90 x 9.53 x 10.24 18.90 x 9.53 x 10.24 AKD102P15KT4 15 20 32.0 35.2 27.0 29.7 23 49 23 51 18.90 x 9.53 x 10.24 18.90 x 9.53 x 10.24 AKD102P18KT4 18.5 25 37.5 41.3 34.0 37.4 23 49 23 51 18.90 x 9.53 x 10.24 18.90 x 9.53 x 10.24 AKD102P22KT4 22 30 44.0 48.4 40.0 44.0 27 60 27 62 25.59 x 9.53 x 10.24 28.59 x 9.53 x 10.24 AKD102P30KT4 30 40 61.0 67.1 52.0 57.2 27 60 27 62 25.59 x 9.53 x 10.24 28.59 x 9.53 x 10.24 AKD102P37KT4 37 50 73.0 80.3 65.0 71.5 45 95 45 100 26.77 x 12.13 x 12.20 26.77 x 12.13 x 12.21 AKD102P45KT4 45 60 90.0 99 80.0 88 45 95 45 100 26.77 x 12.13 x 12.20 26.77 x 12.13 x 12.21 AKD102P55KT4 55 75 106 116.6 105 115.5 45 95 45 100 26.77 x 12.13 x 12.20 26.77 x 12.13 x 12.21 AKD102P75KT4 75 100 147 161.7 130 143 65 137 65 144 30.51 x 14.57 x 13.19 30.51 x 14.57 x 13.19 AKD102P90KT4 90 125 177 194.7 160 176 65 137 65 144 30.51 x 14.57 x 13.19 30.51 x 14.57 x 13.19 11
MAKING MODERN LIVING POSSIBLE EnVisioneering Danfoss delivers solutions through EnVisioneering. Passionate about technology, we believe that engineering innovation, energy efficiency, and environmental responsibility lead to sustainable business growth and create strong partnerships with our customers. Through EnVisioneering, with a global production, sales, and service network Danfoss is Making Modern Living Possible meeting today s challenges and tomorrow s. Danfoss Inc., Refrigeration & Air Conditioning, 7941 Corporate Drive, Baltimore, MD 21236 Tel. 410-931-8250, Fax 410-931-8256, www.danfoss.us/foodretail USCO.PB.R1.A1.22 / 521U0095 Produced by USCO/hmr_mks 2008.06