Automation, Protection, Switching Applications

Automation, Protection, Switching Applications Gas-Free, Oil-Free, Maintenance-Free Easy Handling, Easy Installation

Cooper Power Systems introduces a revolution in distribution switchgear. The Kyle NOVA utilizes advanced polymer and vacuum technologies to increase value for distribution systems. Kyle has combined solid cycloaliphatic-epoxy polymer-encapsulated vacuum interrupters with a reliable, lightweight operating mechanism that utilizes a magnetic actuator to provide a lifetime of trouble-free operation. This state-of-the-art design completely replaces liquid, foam, and gas dielectric media. NOVA reclosers, capacitor switches, and sectionalizers are the maintenance-free alternatives in distribution system protection. The Shape of Things to Come. THE KYLE NOVA TECHNOLOGY Superior Solid Insulation Provides Maintenance-Free and Environmentally Safe Operation The key to the NOVA advantage is the successful combination of two technologies: cycloaliphatic-epoxy encapsulation and the high-performance Kyle vacuum interrupter. Solid dielectric insulation eliminates the need for insulating gas, foam, or liquid, thereby greatly reducing life-cycle maintenance costs. There is no longer the need to monitor SF6 gas pressure or oil levels, to filter or replenish the dielectric, to take special precautions when handling the dielectric during maintenance, or to worry about environmental regulations regarding disposal of toxic or environmentally unfriendly materials. Kyle Advances Filled Epoxy Design for Outdoor Applications Filled epoxy casting systems have been successfully utilized as insulating material in high- and low-voltage indoor applications for over 35 years. Recent material advancements include durable environmental properties that enhance epoxy success for outdoor applications. State-of-the-art manufacturing techniques also bring key improvements in absorption of elastic energy and resistance to cracking and crack propagation. NOVA Cycloaliphatic Epoxy Advantages Surface Tracking NOVA s exceptional ability to resist electrical tracking reduces both flashovers and the associated cost of repairs. Results of the industry-standard incline plane test (per ASTM D2303) revealed that cycloaliphatic epoxy is 50 percent more resistant to tracking than polyurethane. In addition, independent testing by Arizona State University (per IEC 815) confirmed that NOVA cycloaliphatic epoxy is highly resistant to contaminants and resisted tracking and flashovers under extreme pollution levels. Hydrophobicity NOVA cycloaliphatic epoxy maintains excellent hydrophobicity (a property characterized by water beading into isolated drops) and is highly resistant to moisture absorption. Hydrophobicity prevents continuous sheets of water from forming leakage current paths which, when heated by continuous flow, create a dry band path that deteriorates the creepage withstand level. Ultraviolet Resistance NOVA cycloaliphatic epoxy resists damage caused by ultraviolet radiation. Over 30 years of proven experience of cycloaliphatic epoxy in harsh climates confirms that NOVA maintains a smooth, self-cleansing, unblemished surface with low-adhesion to contaminants when exposed to ultraviolet radiation. Tensile Strength NOVA modules are tough and non-fragmenting as they possess outstanding tensile and flexural strength characteristics. An evincing 12-gauge-shotgun test displays the NOVA s non-fragmenting property and ability to thwart vandalism. Combining advanced vacuum technology; a sophisticated solid epoxy insulation system; and a proprietary, dielectrically sound, active component, Cooper Power Systems now provides a non-oil, non-gas, and non-foam, solid insulation system destined to be......the Shape of Things to Come. 2

AXIAL-MAGNETIC FIELD VACUUM INTERRUPTION Kyle Leads Vacuum Technology Kyle revolutionized the protection of high-voltage circuits with the first commercially successful recloser, the Kyle Type H. Today, many Kyle reclosers incorporate vacuum technologies which expand the durability and extend the application base for vacuum products. Kyle s constant development achievements represent a detailed understanding of arc control, thermal loads, and contact erosion. Each is pivotal to the successful application of vacuum to solid dielectric systems. The patented axial-magnetic field vacuum interrupter, designed and manufactured by Kyle Distribution Switchgear, is the most advanced vacuum interrupter design in the world. Rely on Kyle NOVA vacuum interrupters to provide many years of dependable operation. Axial-Magnetic Design Provides fast, low-energy arc interruption Ensures long contact and interrupter life Experiences low mechanical stress while ensuring maximum operating safety Eliminates production of toxic byproducts HIGH-ALUMINA CERAMIC Designed for maximum life and long-term vacuum integrity. BELLOWS Permits full stroke for contact separation without affecting vacuum seal. CONTACT ASSEMBLY Copper alloy chosen for anti-welding and high-current interrupting capabilities. VAPOR SHIELD Kyle NOVA interrupters employ axial-magnetic contacts. Slots are machined into the contact support structure producing a coil that induces a magnetic field along the axis of the interrupter. This axial-magnetic field keeps the arc in an easier-to-interrupt diffuse mode, resulting in less arc power to be dissipated. Furthermore, Kyle s patented VSAM design uses the entire contact surface, resulting in far less contact erosion. Less power to dissipate means low thermal stress and longer life. Consequently, Kyle is uniquely qualified to encapsulate vacuum interrupters. World-Class Process Electrically, the heart of the interrupter is the contact material and structure. During the interruption of high current, the surface of the contacts can reach its melting temperature, liberating any residual gases or contaminants into the vacuum. At Kyle, high-purity copper and chromium disks are machined into contacts. After electro-polishing, parts are assembled in a contaminant-free Class 100 clean room, then loaded into a vacuum brazing furnace for final production. All processes are certified to ISO 9001 quality standards. Cooper Power Systems, Kyle Distribution Switchgear, manufactures the most advanced vacuum interrupter in the world. Superior to oil interruption and radial-magnetic field vacuum interruption (see duty cycle comparison below and IEEE 0-7803-5791-4/00), the patented axialmagnetic field Kyle vacuum interrupters provide the longest life of any vacuum interrupter in the industry. The Shape of Things to Come...NOVA. Kyle axial-magnetic field vacuum interrupter. Innovative Design Many vacuum interrupters employ radial-magnetic field contacts. These use slots that are machined into the contact structure to affect the direction of current flow during arc interruption in such a way as to induce a radial-magnetic field. This radial-magnetic field pushes the arc around the circumference of the contact, minimizing wear in any one spot. Though this method is sufficient for low and medium current density applications, higher current levels can cause significant contact erosion or shield burn-out. Number of Trip Operations Oil Interruption Radial-Magnetic Vacuum Interruption Axial-Magnetic Vacuum Interruption Fault Interrupting Level (Symmetrical Amperes) Duty cycle comparison of oil, radial-magnetic field, and axial-magnetic field fault interruption. 3

View of operating mechanism with housing cover removed. NOVA Vacuum Interruption Vacuum interruption, used in NOVA reclosers, offers greatly enhanced contact life. A single break on each phase is accomplished by separating contacts inside the vacuum interrupter. All arcing is contained within the vacuum envelope. Low-energy arc interruption, provided by axial-magnetic field technology, results in far less mechanical shock, extending the recloser s mechanical life. Mechanism The Kyle NOVA switchgear meets and exceeds ANSI/IEEE C37.60, as it is designed for 10,000 operations. The mechanism is operated by a magnetic actuator, which uses a low-voltage power source for operation. A fully charged battery and trip and close capacitors provide interrupter operation upon loss of control power. This feature provides dead-line operation capability a requirement for many SCADA applications. NOVA Economics Kyle NOVA switchgear products are at the forefront of a revolution in conventional switchgear technology. Reinventing the methodology and expanding the options available to utility engineers and buyers, with solid insulation, encapsulation, vacuum interuption, and modular design with embedded current transformers, represent a significant techological leap. Total cost of ownership analysis is appropriate for full recognition of the total expense surrounding the application and life of equipment. Initial purchase cost is only one element, as installation, maintenance, malice, and disposal must also be considered during the equipment s useful life. NOVA switchgear is designed to eliminate or reduce many of these expenses through the combined use of advanced material technology, solid insulation, and lowheat-transfer vacuum interrupters. NOVA s innovative approach yields operational savings. No regular maintenance Durability to withstand acts of man and nature Gas-, oil-, foam-, and regulation-free Lightweight and installation friendly Advanced vacuum technology Standardization of switch/interrupter products used on utility distribution systems NOVA is not only a technological breakthrough, but a serious tool that brings true operational savings to the utility business unit. Quality The quality system of the manufacturing facility is independently certified to meet the following standards: ISO 9001 (International Standards), ANSI/ISO/ASQC Q9001 (American National Standards), BS EN ISO 9001 (European Standards), and CAN/CSA ISO 9001 (Canadian Standards). NOVA switchgear are designed and tested in complete conformance with applicable ANSI C37.60 (recloser)/c37.66 (capacitor switches), IEEE, IEC, and NEMA standards. Cooper Power Systems is strongly committed to improving the reliability of the electric power industry. Technological advances, including the newest microprocessor-based controls and solid insulation NOVA distribution switchgear products, represent our investment in the future. The Shape of Things to Come. 4

Vacuum interrupters in a high-vacuum brazing furnace. NOVA Technology NOVA The exceptional NOVA technology is applied in recloser, switch, and sectionalizer designs to fit your power distribution needs. Switches Single Phase VCS-1, SyncCap Three-Phase VCS-3, DAS Sectionalizers Three-Phase TVS Reclosers Single-Phase NOVA 1 Three-Phase Triple Single, NOVA The Shape of Things to Come Product Innovation Kyle, the industry s leading manufacturer of power distribution switchgear. Creativity has always been a fundamental part of the Kyle culture. Kyle firsts include: 1944 First Single-Phase Recloser with Dual Timing 1946 First Three-Phase Recloser 1961 First Electronic Recloser Control 1963 First Motor-Operated Three- Phase Reclose 1968 First Vacuum Single-Phase Recloser 1984 First Microprocessor-Based Recloser Control 1992 First Electronically Controlled Vacuum Single-Phase Recloser 1997 First Vacuum Recloser with Cycloaliphatic Encapsulated Axial-Magnetic Field Interrupters 1997 First Vacuum Switch with Cycloaliphatic Encapsulated Axial-Magnetic Field Interrupters 2000 First Self-Testing, Micro- Processor-Based Recloser Control with Graphical and Custom Logic Interface 5

NOVA THREE-PHASE RECLOSER Superior Coordination and Application System Protection Overcurrent sensing, recloser sequencing, and tripping all electronically controlled Operation flexibility with ac or dc, auxiliary-powered or controlpowered interface Recloser and control accessories provide additional customization Single current-sensing transformer ratio for all ratings allows control minimum-trip values independent of continuous-current and interrupting ratings Current interruption with axialmagnetic field vacuum interrupters Pole mount or substation application Maintenance-free, automatic overcurrent protection for distribution circuits Compatible with all Cooper Power Systems three-phase, microprocessorbased recloser controls and SCADA NOVA state-of-the-art design and construction The Shape of Things to Come. NOVA Three-Phase Recloser Data 15 kv 15 kv 27 kv 27 kv 38 kv Voltage Ratings Maximum Voltage 15.5 kv 15.5 kv 29.2 kv 29.2 kv 38.0 kv Rated Basic Impulse Level 110.0 kv 125.0 kv 125.0 kv 150.0 kv 150.0 kv Radio Noise Limit (Microvolts) 100 @ 9.4 kv 100 @ 9.4 kv 100 @ 16.4 kv 100 @ 16.4 kv 100 @ 23.0 kv Power Frequency Withstand (Dry/Wet) 50 kv/45 kv 50 kv/45 kv 60 kv/50 kv 60 kv/50 kv 70 kv/60 kv Current Ratings Rated Continuous Current 630 A* 630 A* 630 A* 630 A* 630 A* Short Circuit Current, Symmetrical 12.5 ka 12.5 ka 12.5 ka 12.5 ka 12.5 ka Making Current, Asymmetrical Peak 31.0 ka 31.0 ka 31.0 ka 31.0 ka 31.0 ka Making Current, Asymmetrical RMS 20.0 ka 20.0 ka 20.0 ka 20.0 ka 20.0 ka Mechanical Ratings Min. Mechanical/ElectricalOperations Without Maintenance (C-O) 2500 2500 2500 2500 2500 Mass (Weight) - Kilograms (Pounds) 86 (190) 91 (200) 91 (200) 101 (223) 101 (223) * 800 amp accessory available 6

Terminal Connectors 1/0-500 MCM (Standard) 271 (10.75) A A A 388 (15.5) 388 (15.5) Terminal Connectors 1/0-500 MCM (Standard) B C O P E N 285 (11.25) C L O S E D 285 (11.25) 413 (16.25) NOTE: All dimensions are mm (inches). Dimensions shown are approximate. 1000 (39.50) B C Terminal Options Eyebolt, 1/0-500 mcm Cable Range 80 (3.25) (630 A maximum) Eyebolt, 4/0-1000 mcm Cable Range 108 (4.25) (800 A maximum) Flat Pad, 2-hole (630 A maximum) 114 (4.5) Flat Pad, 4-hole (800 A maximum) 121 (4.75) Stud Type, 1.125-12 threads 82 (3.25) (800 A maximum) A 15 kv 791 508 110 kv BIL (31.25) (20) 15 kv 847 564 125 kv BIL (33.25) (22.25) 27 kv 847 564 125 kv BIL (33.25) (22.25) 27 kv 946 663 150 kv BIL (37.25) (26.0) 38 kv 946 663 150 kv BIL (37.25) (26.0) Creepage Distances Description 15 kv 15 kv 27 kv 27 kv 38 kv 110 kv BIL 125 kv BIL 125 kv BIL 150 kv BIL 150 kv BIL Terminal to terminal 1052 1052 1052 1052 1052 (41.5) (41.5) (41.5) (41.5) (41.5) Lower terminal to ground/earth 673 772 772 950 950 (26.5) (30.5) (30.5) (37.5) (37.5) NOVA three-phase recloser dimensions. For more information on the Kyle NOVA recloser, refer to Service Information S280-42-1 or contact your Cooper Power Systems representative. 2002 Cooper Industries, Inc. NOVA is a trademark of Cooper Industries, Inc. P.O. Box 1640 Waukesha, WI 53187 USA www.cooperpower.com Bulletin 01010R1 May 2002 Supersedes 6/01 7

NOVA 1 SINGLE-PHASE RECLOSER Self-contained, maintenance-free protection: Simple is Better Overcurrent sensing, recloser sequencing, and tripping all electronically controlled NOVA 1 electronic control with easyto-use DIP switches, intuitive programming, and application flexibility without auxiliary personal computers High fault interruption rating maintained independent of programmed minimum trip setting Sequence coordination feature reduces momentary outages Automatic overcurrent protection for distribution circuits NOVA state-of-the-art design and construction The Shape of Things to Come. NOVA 1 Recloser Data 15 kv 400 A 15 kv 800 A 27 kv 400A 27 kv 800A Voltage Ratings Maximum Voltage 15.5 kv 15.5 kv 29.2 kv 29.2 kv Rated Basic Impulse Level 110 kv 110 kv 125 kv 125 kv Radio Noise Limit (Microvolts) 100 @ 9.4 kv 100 @ 9.4 kv 100 @ 16.4 kv 100 @ 16.4 kv Power Frequency Withstand (Dry/Wet) 50 kv/45 kv 50 kv/45 kv 60 kv/50 kv 60 kv/50 kv Current Ratings Rated Continuous Current 400 A 800 A 400 A 800 A Short Circuit Current, Symmetrical 8 ka 12.5 ka 8 ka 12.5 ka Making Current, Asymmetrical Peak 19.8 ka 31.0 ka 19.8 ka 31.0 ka Making Current, Asymmetrical RMS 12.8 ka 20.0 ka 12.8 ka 20.0 ka Mechanical Ratings Minimum Mechanical/ElectricalOperations Without Maintenance (C-O) 2500 2500 2500 2500 Mass (Weight) - Kilograms (Pounds) 48 (105) 48 (105) 50 (110) 50 (110) 8

CLOSED The Shape of Things to Come Creepage Distances Description NOVA 1-15 NOVA 1-27 Terminal to terminal 1052 1052 (41.5) (41.5) 594 mm (23.5 in) 270 mm (10.75 in) 248 mm (9.75 in) 16 mm (0.75 in) A Lower terminal to ground/earth 673 772 (26.5) (30.5) A C Ground Connector #8 Solid to 2/0 Stranded Cable Range Terminal Locking Nut D B 305 mm (12 in) Mounting Holes for 15 mm (5/8 in) Bolts 159 mm (6.25 in) NOTE: All dimensions are mm (inches). Dimensions shown are approximate. 283 mm (11.25 in) Terminal Options A B C D NOVA 1-15 878 696 1160 (34.5) (27.5) (45.75) NOVA 1-27 939 757 1221 (37.0) (29.75) (48.25) NOVA 1 single-phase recloser dimensions. Eyebolt, 1/0-500 mcm Cable Range 80 (3.25) (630 A maximum) Eyebolt, 4/0-1000 mcm Cable Range 108 (4.25) (800 A maximum) Flat Pad, 2-hole (630 A maximum) 114 (4.5) Flat Pad, 4-hole (800 A maximum) 121 (4.75) Stud Type, 1.125-12 threads 82 (3.25) (800 A maximum) For more information on the Kyle NOVA 1 recloser, refer to Bulletin 99016 or contact your Cooper Power Systems representative. 2002 Cooper Industries, Inc. Kyle is a registered trademark of Cooper Industries, Inc. NOVA is a trademark of Cooper Industries, Inc. P.O. Box 1640 Waukesha, WI 53187 USA www.cooperpower.com Bulletin 01010R2 May 2002 Supersedes 6/01 9

NOVA-TS TRIPLE SINGLE RECLOSER SYSTEM Coordinated, Dependable, and Precise Automation Three single-phase NOVA reclosers, each with its own manual trip lever, but with one common junction box Form 5/Triple Single microprocessorbased control with metering, event recorder, and profile analysis Multi-mode configuration: three-phase trip, three-phase lockout; single-phase trip, three-phase lockout; single-phase trip, single-phase lockout Cost-effective solution for substation protection and communication Maintenance-free, automatic overcurrent protection for distribution circuits NOVA state-of-the-art design and construction The Shape of Things to Come. NOVA-TS Recloser Data 15 kv 400 A 15 kv 800 A 27 kv 400A 27 kv 800A Voltage Ratings Maximum Voltage 15.5 kv 15.5 kv 29.2 kv 29.2 kv Rated Basic Impulse Level 110 kv 110 kv 125 kv 125 kv Radio Noise Limit (Microvolts) 100 @ 9.4 kv 100 @ 9.4 kv 100 @ 16.4 kv 100 @ 16.4 kv Power Frequency Withstand (Dry/Wet) 50 kv/45 kv 50 kv/45 kv 60 kv/50 kv 60 kv/50 kv Current Ratings Rated Continuous Current 400 A 800 A 400 A 800 A Short Circuit Current, Symmetrical 8 ka 12.5 ka 8 ka 12.5 ka Making Current, Asymmetrical Peak 19.8 ka 31.0 ka 19.8 ka 31.0 ka Making Current, Asymmetrical RMS 12.8 ka 20.0 ka 12.8 ka 20.0 ka Mechanical Ratings Minimum Mechanical/ElectricalOperations Without Maintenance (C-O) 2500 2500 2500 2500 Mass (Weight) - Kilograms (Pounds) 48 (105) 48 (105) 50 (110) 50 (110) 10

CLOSED CLOSED The Shape of Things to Come 688 mm (27.0 in) 688 mm (27.0 in) A 283 mm (11.25 in) C 721 mm (28.5 in) 305 mm (12.0 in) 305 mm (12.0 in) B 202 mm (8.0 in) NOVA-TS 15 1079 1361 (42.5) (53.5) B C 881 mm (34.75 in) Pole-Mounting Accessory NOTE: All dimensions are mm (inches). Dimensions shown are approximate. NOVA-TS 27 1140 1422 (45.0) (56.0) Terminal Options A Creepage Distances Description 15 kv 27 kv Terminal to terminal 1052 1052 (41.5) (41.5) Lower terminal 673 772 to ground/earth (26.5) (30.5) Eyebolt, 1/0-500 mcm Cable Range 80 (3.25) (630 A maximum) Eyebolt, 4/0-1000 mcm Cable Range 108 (4.25) (800 A maximum) Flat Pad, 2-hole (630 A maximum) 114 (4.5) Flat Pad, 4-hole (800 A maximum) 121 (4.75) Stud Type, 1.125-12 threads 82 (3.25) (800 A maximum) NOVA-TS Triple Single Pole-Mounting dimensions. 2002 Cooper Industries, Inc. NOVA is a trademark of Cooper Industries, Inc. P.O. Box 1640 Waukesha, WI 53187 USA www.cooperpower.com Bulletin 01010R3 May 2002 Supersedes 6/01 11

SELECTION GUIDE FOR KYLE MICROPROCESSOR-BASED RECLOSER CONTROLS Features Control FXB Form 4C Form 5 Form 6 Function Local Keypad Programming Local Status Indication Programming Readout Sensitive Earth/Ground Fault Hot Line Tag optional Power Metering Programmable Cold-Load Pick Up Fault Target Indication Security Protection Load Shedding Loop Scheme Option Switch Mode optional optional Loss of Phase Protection optional Under/Over Frequency Directional SEF Triple Single Control Extended Cabinet optional Cabinet Heater Interface/Communications Software Programmable Serial Communications Capability Idea Workbench TM Discrete SCADA User-Configurable Options Variable Communications Protocol optional Alarm For Events Multiple Communications Ports Data Reader V-PRO Compatibility Analog Current Metering 12

Features Control FXB Form 4C Form 5 Form 6 Time Current Curves TCC Construction TCC Modifiers Sequence Coordination High Current Lockout Minimum Response Time High Current Trip Ground Trip Precedence Data and Metering Oscillographic Analysis and Relay Current Metering, Inst. & Demand Power Metering (KW/KVAR/KVA/pf) Harmonics (2nd thru 15th) Directional Functionality Energy Metering Event Recorder Multiple Protection Profiles Histograms Load Profile Data Profiler (Configurable) Duty Cycle (Per Phase) Power Back-Up Power Battery Test For more information on the Kyle NOVA controls, contact your Cooper Power Systems representative. 2002 Cooper Industries, Inc. Kyle is a registered trademark of Cooper Industries, Inc. NOVA and Idea Workbench are trademarks of Cooper Industries, Inc. Bulletin 01010R4 May 2002 Supersedes 6/01 13 P.O. Box 1640 Waukesha, WI 53187 USA www.cooperpower.com

KYLE FORM 6 MICROPROCESSOR-BASED RECLOSER CONTROL Powerful and Versatile Control for the Kyle Line of Electronically Controlled Reclosers Substation, Yard Mount, and Pole Mount Application Oscillographic data analysis with a replay feature that allows altered settings full fault performance analysis Customized manual and programmed operation Multiple-use front panel Intuitive programming System-ready design Innovative, User-Friendly Front Panel Design Front Panel Programming and Interrogation Fast, easy access to common system quantities such as metering, events, and alarms. Effective troubleshooting with exact system disturbance information such as fault distance, level, duration, and type for most recent fault. One-touch analysis keys access control programming and monitoring functions via the LCD display without PC connection. Touch-key access and intuitive, nested menu system minimize training costs and eliminate tedious scrolling. Form 6 recloser control interrogation via front panel RS232 port. Front Panel Operation One-touch function keys provide quick access to frequently operated features, alternate profiles, and customized options. Easy front panel operation for Trip (with hardwired Trip/Lockout), Close, Close Circuit Disable, and Hot Line Tag controls. Front Panel LCD Display and LED Status Indicators LCD display provides a powerful graphic interface with the control. LED status indicators give instant information on the control and recloser status. User configurable inserts for customized applications. 14

KYLE FORM 6 CONTROL FEATURES Oscillographic display of current and voltage waveforms. Dual serial communication ports. DNP 3, 2179, and Modbus protocols. Microsoft Windows -based Proview TM interface software with detailed help screens. Idea Workbench TM to customize hardware and status points, front panel function keys, serial communication points, and LED status indicators. Live application display of all logic elements, voltages, currents, watts, and vars; summary of distribution system; and active control functions. Directional functionality to maintain system coordination from multiple sources and circuit reconfiguration for each profile for phase, ground, and negative sequence protection. Simple, graphical method for programmable logic applications. Graphical TCC Editor II with both ease of use and improved capabilities. Voltage, current, and power metering. Dual-sided cabinet for easy access to front panel and back connections. Easily retrofittable to Cooper Power Systems electronically controlled reclosers. Two Form 6 Rack Mount Recloser Controls in a 19 Substation Rack. For more information on the Kyle Form 6 recloser control, refer to Bulletin 00029 or contact your Cooper Power Systems representative. 2002 Cooper Industries, Inc. Kyle is a registered trademark of Cooper Industries, Inc. NOVA, Proview and Idea Workbench are trademarks of Cooper Industries, Inc. Microsoft and Windows are registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. P.O. Box 1640 Waukesha, WI 53187 USA www.cooperpower.com Bulletin 01010R5 May 2002 Supersedes 6/01 15

KYLE FORM 5 MICROPROCESSOR-BASED Reduce distribution automation costs Minimize momentary blinks Simplify system analysis Extensive metering Reduce planning costs through histogram analysis Lower maintenance costs Future updates via modular conversions Reliable, surge-resilient performance RECLOSER CONTROL Operational Intelligence for the Entire Kyle Line of Three- Phase, Electronically Controlled Reclosers Reduce outage times Increase system reliability COMMUNICATION SYSTEM FRONT PANEL DISPLAY ALTERNATE COMMUNICATIONS SCADA OPERATIONS ENGINEERING FORM 5 CONTROL COMMUNICATIONS 1 COMMUNICATIONS 2 COMMUNICATIONS 3 INTERFACE CPU BATTERY BACK-UP RECLOSER METERING HISTOGRAMS PROFILES ALARMS TARGETS AC 16

KYLE FORM 5 CONTROL FEATURES Multiple microprocessor-based design Dual serial communication ports Protocols 2179 and DNP 3 Microsoft Windows -based interface software Modular design throughout, including hardware, firmware, and software Voltage, current, and power metering Frequency and voltage load shedding Integrated communications platform design: combines RTU and control in one cabinet Configurable data profiler and event recorder Easily retrofittable to all Cooper Power Systems electronically controlled reclosers Histograms Extensive harmonic analysis Triple Single option Data Profiler, Total Harmonic Distortion. For more information on the Kyle Form 5 Control, refer to Bulletin 99012 or contact your Cooper Power Systems representative. 2002 Cooper Industries, Inc. Kyle is a registered trademark of Cooper Industries, Inc. Microsoft and Windows are registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. Bulletin 01010R6 May 2002 Supersedes 6/01 17 P.O. Box 1640 Waukesha, WI 53187 USA www.cooperpower.com

KYLE FORM 5/LS/UDP LOOP SECTIONALIZING RECLOSER CONTROL SYSTEM WITH SWITCH MODE Loop Sectionalizing Feeder Protection to Reduce Momentary Blinks and Minimize Customer Outages Provides immediate service restoration independent of any communication system Two-, three-, and five-recloser loop operation Sectionalizing or tie operation Programmable single- or three-phase loss of voltage response mode Front Panel LEDs provide at-a-glance status information for both sources Performance-enhancing supervisory operation features Communications ready with DNP 3 and 2179 Protocols Reliable decentralized intelligence Source 1 Fault 1 R1 Sectionalizing Recloser Fault 2 R3 Normally Open Tie Recloser Source 2 R2 Sectionalizing Recloser Three-recloser loop diagram. 18

KYLE FORM 5/LS/UDP LOOP SECTIONALIZING RECLOSER CONTROL SYSTEM SOURCE I & SOURCE II Six LED indicators provide status information for each phase of Source I and Source II and indicate which phase initiated LS operation. LS NOT RESET Indicates the status position of the LS NOT RESET function. Following an LS operation, the LED will illuminate. LS DISABLED Indicates the LS option has been disabled from either supervisory control or front panel. SOURCE I DISABLED & SOURCE II DISABLED These function keys will disable the LS control. In the sectionalizing mode, the SOURCE II disable key does not affect control performance. LS RESET Resets the LS control back to its normal reset position. Depressing this button turns off the LS NOT RESET indicator LED. SECTIONALIZING/TIE The LEDs indicate the configuration of the LS control as set by the Form 5 Interface Software. Kyle Form 5/LS/UDP recloser control. For more information on the Kyle Form 5/LS/UDP recloser control, refer to Bulletin 99012 or contact your Cooper Power Systems representative. 2002 Cooper Industries, Inc. Kyle is a registered trademark of Cooper Industries, Inc. NOVA is a trademark of Cooper Industries, Inc. Bulletin 01010R7 May 2002 Supersedes 6/01 19 P.O. Box 1640 Waukesha, WI 53187 USA www.cooperpower.com

KYLE FORM 4C MICROPROCESSOR-BASED RECLOSER CONTROL Operational Intelligence for Kyle NOVA Three-Phase, Electronically Controlled Reclosers Incorporates microprocessor technology for enhanced application versatility All standard control operating parameters are keyboard programmable Convenient programming and interrogation through simple keyboard sequences and dedicated function keys Large LCD display provides control feedback during programming and interrogation Modify time current curves for unlimited coordination flexibility Front panel LCD indicators provide control and recloser status at a glance Equipped with keyboard-selectable time current curves interchangeable for phase or ground Communication Support Equipment Form 4C INTERFACE Software Allows the control to be programmed and operated with a personal computer. A digital communications protocol is used to ensure secure and reliable communications. Digital Communications Accessory Provides real-time digital communications via SCADA Interface and remote operation. A pair of ST type fiber-optic connectors and an RS232 to fiber-optic converter are supplied to interface with communication systems. Data Reader Stores data gathered from the Form 4C control, which can be downloaded to a personal computer for system analysis. Capable of storing data from 20 Form 4C controls. 20

KYLE FORM 4C CONTROL STANDARD FEATURES Data port for downloading data files Event recorder Sequence coordination Contact position indicator Battery test panel High-current lockout Minimum response time Trip test Alternate minimum trip Phase and ground fault target indicators and counters Supervisory trip and lockout Supervisory close Supervisory ON/OFF switch Remote trip and lockout Close-retry feature Non-reclose operation Earth trip precedence Sensitive ground/earth fault Duty cycle monitor Load profile monitor Instructional Video Available KSPV9 Description and Operation of the Kyle Form 4C Control available in VHS in NTSC and PAL formats. For more information on the Kyle Form 4C Control, refer to catalog section 280-77 or contact your Cooper Power Systems representative. 2002 Cooper Industries, Inc. Kyle is a registered trademark of Cooper Industries, Inc. NOVA and Form 4C INTERFACE are trademarks of Cooper Industries, Inc. P.O. Box 1640 Waukesha, WI 53187 USA www.cooperpower.com Bulletin 01010R8 May 2002 Supersedes 6/01 21

PROTOCOL CONVERTERS FOR KYLE FORM 4C MICROPROCESSOR-BASED RECLOSER CONTROL: Converts the Form 4C native 2179 Protocol to DNP 3 or MODBUS Protocol Eliminates the need for ancillary equipment connects directly to the TTL interface in the Form 4C Directly powered no need for a separate power supply when powered by the revised Form 4C power supply Operates in polled, event-driven, or a combination of both modes DNP 3 / MODBUS Provides a gateway into a complete SCADA or monitoring network Operates over various communication media Backed-up power by the existing battery in the Form 4C control DNP 3 Protocol Compliant. DNP 3 Protocol Converter Accessory for the Form 4C Control provides fiber optic or RS232 output. 22

PROTOCOL CONVERTERS FOR KYLE FORM 4C MICROPROCESSOR-BASED RECLOSER CONTROL: DNP 3 / MODBUS FEATURES Onboard, battery-backed memory allows for configuration and operating parameters to be stored and modified when required Diagnostic LEDs for hardware and communications status Provides fiber-optic or RS232 output signal for connection to a substation LAN or external communications transceiver Provides isolation in compliance with IEC 255-4 Distributed Network Protocol This certificate hereby confirms that the device described below has successfully complied with the requirements as outlined by the DNP 3.0 Technical Committee s DNP 3.0 Conformance Testing Procedure. This certificate entitles the bearer to promote the below stated device as having fully passed the DNP 3.0 subset definitions version 2001 test. Manufacturer: Cooper Power Systems Protocol Converter (Romteck 97169) Device Model: CL-4 Regulator, CL-5 Regulator and F4C Recloser Control Firmware Number: 2.12 Level Successfully Passed: Subset Level 2 Version 2.00 Testing House: SUBNET Solutions Inc. Checksum: N/A Date: January 30, 2001 Tester: Mark Golem For more information on the DNP 3 and MODBUS Protocol Converter for the Kyle Form 4C control, refer to catalog section 280-77 or contact your Cooper Power Systems representative. 2002 Cooper Industries, Inc. Kyle is a registered trademark of Cooper Industries, Inc. NOVA is a trademark of Cooper Industries, Inc. Bulletin 01010R9 May 2002 Supersedes 6/01 23 P.O. Box 1640 Waukesha, WI 53187 USA www.cooperpower.com

KYLE FXB MICROPROCESSOR-BASED RECLOSER CONTROL Advanced Overcurrent Protection for Kyle NOVA Three- Phase, Electronically Controlled Reclosers Front panel programmability Sophisticated data collection capabilities Custom TCC construction capability Designed and tested in accordance with ANSI-C37.60 Fault targeting and status Front panel indicators Reduced programming cost Simplified, intuitive operation Minimum training required TCC EDITOR FXB PROGRAMMER FXB Time-current curves may be selected for viewing, printing, or modification from either the FXB Standard Curve Library or the Custom All standard curves and customized curves can be modified to provide special system coordination solutions. The Custom Curve Editor enables the user to create unique curves which can then be stored in the Custom Curve Library. All curves can be saved and accessed for use in the TCC Editor. User-friendly, Windows application. Control interrogation, programming, and operation. Manages load profile, event history, and recloser duty cycle databases. Disk and hard copy documentation of control parameters and collected data. FRONT PANEL PROGRAMMING User-friendly keyboard application Four-line, twentycharacter LED Manual control interrogation, programming, and operation Load profile, event history and recloser duty cycle viewing Five quick-access keys Menu-driven interrogation and programming Programmable Minimum Trip Values Programmable TCC's Event Recorder Load Profile Monitor Duty Cycle Monitor NOVA For Specific Application Requirements FXB STANDARD LIBRARY Kyle and IEC timecurrent curve library accessed via the TCC Editor CUSTOM CURVE LIBRARY User-defined curves created and saved within the TCC Editor environment for future access or editing. SYSTEM DATABASE Provides convenient storage of control configuration files and control databases. DETAILED REPORTS Provides permanent documentation of control configuration and control database records. 24

KYLE FXB CONTROL FEATURES Microprocessor-based operation Front-panel programmability Contact position indication Hot line tag SCADA capability Sensitive Ground/Earth fault Five quick-access keys Hot Keys Operations counter Current metering Menu-driven keypad operation Front-panel RS232 connection port Four-line, twenty-character alphanumeric LCD display Battery test User-friendly, Microsoft Windows -based programming software For more information on the Kyle Type FXB Control, refer to Bulletin 98017 or contact your Cooper Power Systems representative. 2002 Cooper Industries, Inc. Kyle is a registered trademark of Cooper Industries, Inc. NOVA is a trademark of Cooper Industries, Inc. Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. Bulletin 01010R10 May 2002 Supersedes 6/01 25 P.O. Box 1640 Waukesha, WI 53187 USA www.cooperpower.com

SWITCH VS. RECLOSER Switch vs. Recloser Switches are designed solely for executing load switching commands, while reclosers execute load switching commands and autonomously interrupt fault currents. This autonomous operation can be extended to the entire distribution feeder, providing either a centralized or decentralized approach. Minimum Trip Sensitivity The use of a recloser on the distribution system increases the ability to sense additional faults. Increased sensitivity and isolation of lower-magnitude faults protects distribution line equipment, minimizes conductor burn down, and reduces the likelihood of a temporary fault evolving to a permanent fault. Centralized Substation breaker required for fault interruption. Entire distribution feeder requires a momentary outage. Centralized system with switches for fault isolation requires 100% reliability of the communication system. Switches are to be opened during periods of de-energized line or load-break ratings. Communication and sectionalizing equipment costs are required for operation. Decentralized Multiple reclosers used on the distribution circuit. Only affected areas see momentary outage. No communication system is required for immediate fault isolation. Inherent system reliability is improved due to multiple independent devices. Full maximum fault interrupting ratings provide increased safety. Sectionalizing costs only. 500 Customers 500 Customers 500 Customers 500 Customers 500 Customers 500 Customers X X F1 Switch F2 Switch X F3 X F1 Recloser X F2 Recloser X F3 Switch Applications MAIFI E = 1500 + 1500 + 1500 + 1500 = 4.00 1500 Recloser Applications MAIFI E = 1500 + 1000 + 500 + 500 = 2.33 1500 Switch application diagram. Recloser application diagram. 26

Momentary Outages More than 20 percent of utilities today track momentary operations of blinks. Continual process operations, factory automation, and residential demands require new enhancements to the application of distribution equipment. MAIFI and MAIFI E statistics are becoming more common indices to measure momentary blinks. Traditional fault protection based on substation device (circuit breaker or recloser) protection and lateral fusing is being replaced with the addition of distribution reclosers to provide fault protection, minimizing substation trips and momentary outages. Extensive flexibility in time current curves, minimum trip values, and operation sequences result in simple installations to existing systems providing trip coordination. Cooper Power Systems Leads in Distribution Automation The economic evaluation of momentary outages indicates that the cost of purchasing a recloser is negligible for application with industrial and commercial facilities. Cooper Power Systems is strongly committed to improving the reliability of the electric power industry. Technological advances, including the newest microprocessor-based controls and solid insulation NOVA distribution switchgear products, represent our investment in the future. MAIFI = Momentary Average Interruption Frequency Index = Total number of customer momentary interruptions Total number of customers served MAIFI E = Momentary Average Interruption Event Frequency Index = Total number of customer momentary interruptions events Total number of customers served For more information on reclosers and switches in Distribution Automation, refer to Bulletin 98011 or contact your Cooper Power Systems representative. 2002 Cooper Industries, Inc. Kyle is a registered trademark of Cooper Industries, Inc. NOVA is a trademark of Cooper Industries, Inc. Bulletin 01010R11 May 2002 Supersedes 6/01 27 P.O. Box 1640 Waukesha, WI 53187 USA www.cooperpower.com

Over 65 Years Experience Kyle is a long-established, international leader in the production of distribution switchgear, with more than a half century of design, testing, and manufacturing experience and more than 1 million units operating worldwide. In 1933, Kyle was founded by W. D. Kyle, Sr. Under the direction of William Kyle, Jr., the first Kyle automatic circuit recloser was developed and marketed in 1941. Three years later a more sophisticated recloser, utilizing dual-timing, quickly established Kyle as the leading producer of automatic circuit reclosers. KYLE DISTRIBUTION SWITCHGEAR SOUTH MILWAUKEE, WI USA The quality system at Cooper Power Systems Kyle Distribution Switchgear is ISO 9001 certified. World Headquarters: 2300 Badger Drive Waukesha, WI 53188 USA Phone: 1-262-524-3300 Fax: 1-262-524-3313 International Offices: Athens, Greece Phone: 011-301-0-964-6332 Fax: 011-301-0-964-6336 Miami, Florida USA (Latin America) Phone: 1-305-477-9400 Fax: 1-305-477-9414 Sao Paulo, Brazil Phone: 011-55-11-5641-3451 Fax: 011-55-11-5641-2127 Singapore Phone: 011-065-6273-8225 Fax: 011-065-6273-8550 Sydney, Australia Phone: 011-61-2-8787-2779 Fax: 011-61-2-9609-2746 Taipei, Taiwan Phone: 011-886-2-2758-4530 Fax: 011-886-2-2758-4535 2002 Cooper Industries, Inc. Kyle is a registered trademark of Cooper Industries, Inc. NOVA, Proview, Idea Workbench, and Form 4C INTERFACE are trademarks of Cooper Industries, Inc. Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. P.O. Box 1640 Waukesha, WI 53187 USA www.cooperpower.com Bulletin 01010 May 2002 Supersedes 6/01 Printed on Recycled Paper Kyle 5/02