CFM-D1 SERVICE MANUAL RADIO CASSETTE-CORDER. E Model. Ver Sony Corporation

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CFM-D1 SERVICE MANUAL Ver 1.1 2002.02 E Model Model Name Using Similar Machanism Tape Transport Mechanism Type NEW MF-D1 SPECIFICATIONS Frequency range FM : Saudi Arabia model 87.6-107MHz EXCEPT Saudi Arabia model 87.6-108MHz MW : 530-1,605kHz SW 1 : 2.3-7MHz SW 2 : 7-22MHz Aerials FM/SW : Telescopic aerial MW : Built-in ferrite aerial Recording system 2-track, mono Frequency response 50-12,000Hz Speakers Approx. 7.7 cm ( 3 1 /8 inches) dia. Woofer x2 Maximum power output 2W Output Earphone jack(minijack) for 32 ohms impedance earphone Power requirements 110-120 V, 220-240 V AC selectable, 50/60Hz 6V DC, four R 20 (size D) batteries Power consumption 6W AC operation Battery life Battery FM recording Tape Playback Sony Approx. 20 Approx. 18 R20P hours hours Sony LR20 Approx. 48 Approx. 30 alkaline hours hours Dimensions Approx 330x147x120 mm (w/h/d) (13x5 7 /8x4 3 /4 inches) including projecting parts Mass Approx. 2.2kg (4lb 9 oz) including batteries Accessory supplied Mains lead (1) Design and specifications are subject to change without notice. 9-960-487-12 2002B0200-1 2002.02 Sony Corporation Personal Audio Company Published by Sony Engineering Corporation RADIO CASSETTE-CORDER

N N SECTION 5 EXPLODED VIEWS Ver 1.1 2002.02 NOTE : r -XX, -X mean standardized parts, so they may have some differences from the original one. r Color indication of Appearance Parts Example : KNOB, BALANCE (WHITE)... (RED) Parts color Cabinet's color r Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. 5-1. FRONT CABINET SECTION r The mechanical parts with no reference number in the exploded views are not supplied. r Hardware (# mark) list and accessories and packing materials are given in the last of this parts list. rabbreviation EA : Saudi Arabia UAE : United Arab Emirates E15 : 220-240V AC, Area The components identified by mark! or dotted line with mark! are critical for safety. Replace only with part number specified. #3 #3 7 #1 3 4 5 6 #1 #2 #3 2 SP101 not supplied #1 #1 not supplied #2 8 not supplied 9 1 SP102 10 MIC101 Ref. No. Part No. Description Remark 1 3-928-329-01 WINDOW, CASSETTE 2 3-928-320-01 HOLDER, CASSETTE (BLACK) 2 3-928-320-11 HOLDER, CASSETTE (RED) (E15,EA,UAE) 3 X-3371-333-1 CABINET (FRONT) SUB ASSY (BLACK) (EXCEPT EA) 3 X-3371-334-1 CABINET (FRONT) SUB ASSY (RED)(E15,UAE) 3 X-3371-335-1 CABINET (FRONT) SUB ASSY (BLACK) (EA) 3 X-3371-336-1 CABINET (FRONT) SUB ASSY (RED) (EA) 4 3-911-263-01 SPRING, CASSETTE 5 3-922-112-31 DAMPER Ref. No. Part No. Description Remark 6 3-928-336-01 RACK, POINTER * 7 3-928-337-01 CHASSIS, TUNING 8 3-911-257-51 LID, BATTERY CASE (BLACK) 8 3-911-257-61 LID, BATTERY CASE (RED) (E15,EA,UAE) * 9 1-659-687-11 ECM BOARD * 10 3-911-281-01 CUSHION, MIC SP101 1-505-202-11 SPEAKER (L-CH) SP102 1-505-202-11 SPEAKER (R-CH) MIC101 1-542-118-11 MICROPHONE, ELECTRET CONDENSER 15

Ver 1.1 2002.02 5-2. REAR CABINET SECTION The components identified by mark! or dotted line with mark! are critical for safety. Replace only with part number specified. Ref. No. Part No. Description Remark * 51 3-928-688-01 HOLDER, ANT * 52 A-3305-528-A MAIN BOARD, COMPLETE (EA) * 52 A-3305-531-A MAIN BOARD, COMPLETE (EXCEPT EA) 53 3-911-282-21 KNOB (FUNC) * 54 1-659-203-11 POWER BOARD 55 1-533-233-31 HOLDER, FUSE 56 3-928-343-01 BUTTON, PAUSE 57 3-928-339-01 BUTTON, STOP 58 3-928-341-01 BUTTON, FF 59 3-928-342-01 BUTTON, REW 60 3-928-338-01 BUTTON, PLAY 61 3-928-340-01 BUTTON, RECORD * 62 3-928-327-01 SPRING, REC * 63 1-659-202-11 EARPHONE BOARD 64 3-928-319-01 CABINET (REAR) (BLACK) 64 3-928-319-11 CABINET (REAR) (RED) (E15,EA,UAE) 65 3-918-197-01 PLATE (L), SIDE, HANDLE 66 3-928-322-01 HANDLE (BLACK) 66 3-928-322-11 HANDLE (RED) (E15,EA,UAE) Ref. No. Part No. Description Remark 67 3-918-198-01 PLATE (R), SIDE, HANDLE 68 3-911-268-01 SPRING (+.-), BATTERY 69 3-929-835-01 KNOB (VOLUME) 70 3-928-333-01 GEAR, SLIP 71 3-938-563-01 KNOB, TUNING (BLACK) 71 3-938-563-11 KNOB, TUNING (RED) 72 3-928-334-01 KNOB, FINE TUNING (BLACK) 72 3-928-334-11 KNOB, FINE TUNING (RED) 73 3-928-332-01 GEAR, TUNING * 74 3-928-325-01 TERMINAL, ANTENNA 75 3-928-324-01 SPRING (MINUS), BATTERY 76 3-928-323-01 SPRING (PLUS), BATTERY 77 3-928-331-01 GEAR, TUNING CAPACITOR 78 3-348-369-01 SCREW (M2X3), C TIGHT ANT1 1-501-668-11 ANTENNA, TELESCOPIC! F901 1-532-234-31 FUSE, TIME-LAG (0.080A 250V) L5 1-501-705-11 ANTENNA, FERRITE-ROD (MW)! T901 1-429-346-11 TRANSFORMER, POWER 16

Ver 1.1 2002.02 REVISED 5-3. MECHANISM DECK SECTION (1) (MF-D1) 132 129 130 133 115 131 @ M101 Ref. No. Part No. Description Remark 101 3-596-931-01 BELT, RF 102 3-913-441-01 CLUTCH ASSY, RF 103 3-933-845-01 LEVER, EJECT SLIDE 104 3-913-442-01 WASHER, POLY-SLIDER 105 3-913-434-01 WASHER, POLY-SLIDER 106 3-348-370-01 SCREW (M2X5), P TIGHT BIND 107 3-915-797-01 SENSOR 108 3-913-429-01 SPRING, BACK TENSION 109 3-913-430-01 REEL ASSY, SUPPLY 110 3-348-368-01 LEVER, REC SAFETY 111 3-913-431-01 REEL ASSY, TAKE-UP 112 3-348-357-01 GEAR, FF 113 3-348-367-01 PLATE, SP, PACK RETAINER 114 3-913-444-01 SCREW (2X3) 115 3-348-335-01 CHASSIS ASSY 116 3-598-855-01 MOTOR COLLER SCREW 117 3-913-435-01 BRACKET, MOTOR 118 3-395-984-01 PULLEY, MOTOR @ Ref. No. Part No. Description Remark 119 3-915-758-01 SPRING 120 3-395-995-01 SCREW, MB 121 3-933-843-01 BELT, MAIN 122 3-348-356-01 FLYWHEEL ASSY 123 3-348-373-01 WASHER, POLYETHYLENE SLIDER 124 3-348-353-01 GEAR, CAM 125 3-913-433-01 WASHER, POLY-SLIDER 126 3-348-371-01 SCREW (M2X4.5), CAMERA TAPPING 127 3-348-341-01 SPRING 128 3-915-759-01 SPRING 129 3-936-902-01 RC SLIDE LEVER 130 3-936-900-01 RC SLIDE LEVER SPRING 131 3-936-903-01 RC LEVER * 132 3-916-519-01 BRACKET, SW 133 3-936-898-01 CAMERA SCREW M2x2.5! M101 X-3372-889-1 MOTOR ASSY (including PULLEY) S602 1-692-978-11 SWITCH, LEAF (CUE/REVIEW) 17

Ver 1.1 2002.02 5-4. MECHANISM DECK SECTION (2) (MF-D1) 181 Ref. No. Part No. Description Remark 151 3-915-756-01 SPRING (A) * 152 3-394-739-01 LEVER, REW BUTTON 153 3-936-901-01 RC SPRING * 154 3-394-738-01 LEVER, PLAY BUTTON * 155 3-394-737-01 LEVER, REC BUTTON * 156 3-936-896-01 PLATE, FUNCTION, PUSH BUTTON * 157 3-936-895-01 PLATE, FUNCTION, SWITCH 158 3-915-780-01 SPRING * 159 3-915-776-01 PANEL, HEAD 160 3-348-344-11 BASE, HEAD 161 3-598-845-01 SPRING 162 3-394-749-01 SCREW (M2X7), AZIMUTH 163 3-348-372-01 SCREW (M2X3), + BIND 164 3-394-748-01 LUG (B3) 165 3-348-347-01 CHASSIS (MOLD) ASSY 166 3-348-346-01 ARM, MG 167 3-913-437-01 SPRING, M CONTROLLER Ref. No. Part No. Description Remark 168 3-913-439-01 LEVER, SENSING 169 3-348-351-01 SPRING * 170 3-913-440-01 PLATE ASSY, GEAR * 171 3-933-802-01 LEVER, FF BUTTON * 172 3-394-741-01 LEVER, STOP BUTTON * 173 3-394-742-01 LEVER, PAUSE BUTTON 174 3-913-438-01 ARM ASSY, PINCH ROLLER 175 3-348-330-11 SPRING 176 3-348-331-02 LEVER, PAUSE 177 3-915-754-01 SPRING 178 3-348-333-01 STOPPER, PAUSE 179 3-348-340-01 STOPPER, PR * 180 3-915-760-01 LEVER, E KICK 181 3-936-899-01 SACTUATOR HE101 1-500-232-11 HEAD, MAGNETIC (ERASE) HRP101 1-500-310-11 HEAD, MAGNETIC (RECORD/PLAYBACK) S601 1-692-978-11 SWITCH, LEAF (TAPE SWITCH) 18

CFM-D1 Ver 1.1 2002.02 Ref. No. Part No. Description Remark MISCELLANEOUS ************** 55 1-533-233-31 HOLDER, FUSE ANT1 1-501-668-11 ANTENNA, TELESCOPIC! F901 1-532-234-31 FUSE, TIME-LAG (0.080A 250V) HE101 1-500-232-11 HEAD, MAGNETIC (ERASE) HRP101 1-500-310-11 HEAD, MAGNETIC (RECORD/PLAYBACK) L5 1-501-705-11 ANTENNA, FERRITE-ROD (MW) M101 X-3372-889-1 MOTOR ASSY (including PULLEY) S601 1-692-978-11 SWITCH, LEAF (TAPE SWITCH) S602 1-692-978-11 SWITCH, LEAF (CUE/REVIEW) SP101 1-505-202-11 SPEAKER (L-CH) SP102 1-505-202-11 SPEAKER (R-CH) ************************************************************ ACCESSORIES & PACKING MATERIALS ********************************! 1-551-983-00 CORD, POWER (E23)! 1-569-007-11 ADAPTER, CONVERSION 2P (E23)! 1-569-008-21 ADAPTER, CONVERSION 2P (EA)! 1-769-412-11 CORD, POWER (E15, EA, SP, UAE) 3-810-800-11 MANUAL, INSTRUCTION (ENGLISH/FRENCH/SPANISH) 3-810-800-31 MANUAL, INSTRACTION (ARABIC) (EA) * 3-934-613-01 CARTON, INDIVIDUAL ************************************************************ ********************* HARDWARE LIST ********************* #1 7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3 #2 7-682-548-09 SCREW +B 3X8 #3 7-685-649-79 SCREW +BVTP 3X14 TYPE2 IT-3 #4 7-621-770-87 SCREW +B 2.6X5 #6 7-685-246-19 SCREW +KTP 3X8 TYPE2 SLIT #7 7-682-547-04 SCREW +B 3X6 #8 7-621-255-45 SCREW +P 2X6 The components identified by mark! or dotted line with mark! are critical for safety. Replace only with part number specified. 22

CFM-D1 Printing Method for Large Sized Documents Such As Circuit Diagrams Printing the page that exceeds A4-size two pages (or letter size) is possible by specifying the print range. (Acrobat Reader Version 4.0 or later) 1. The enlarged print is made, if a smaller range than A4 size is specified and the A4 size is selected as a print paper. 2. Almost real sized print is made, if the range is specified, meeting the print paper size. 3. The reduced print is made, if a larger range than the print paper size is specified. Printing by Specifying a Range In printing out the drawings such as a schematic diagram and a printed wiring board larger than the printed paper size, they can be printed by specifying the range. (Acrobat Reader Version 4.0 or later) 1. Display the page to be printed. 2. From the File menu, select [Page Setup] and set the paper size. 3. From the Command bar, select [Graphic Select Tool]. (Keep pressing T, select ) 4. Dragging the cursor, enclose the range on the page to be printed. 5. From the File menu, select [Print] and make sure that the [Selected Graphic] is already checked. Also, if [Fit to page] is checked, the selected range is enlarged or reduced (and rotated as necessary) meeting the paper size. @! 6. To cancel the printed range, click an arbitrary position on the screen. 23

CFM-D1 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 1.0 1996.02 New. (Including : 9-960-487-91, -92) 1.1 2002.02 Correction of exploded views part list and Accesories list. (SPM-02007) 24