IPS INTELLIGENT PUMP STARTER The IPS Intelligent Pump Starter features SMARTSTART motor protection, integrated electronic pump protection overload, and power metering and data logging options. Ø & Ø, 0/60 Hz, 20~AC, /2~00 hp INTEGRATED TRU-POWER ELECTRONIC PROTECTION Eliminates need for costly pump protection relays Dry pump detection using power (nuisance trip-free); time-based automatic restart and well recovery mode Features a wide-range, adjustable, class -0 electronic overload Provides superior motor protection from the following conditions: Over/Under power (dry-run) Over/Under voltage protection Voltage phase loss Voltage and current phase unbalance Stalled/locked rotor Cycle fault Ground fault (UL 0 certified) Voltage phase reversal BUILT-IN POWER MONITORING AND FAULT LOGGING View voltage, current, power factor, and more through an intuitive display Quickly identify common power problems such as phase imbalance, voltage drop, and over/under current conditions to ensure proper pump operation Built-in fault log, counter and parameter change log: records last fault types with power condition values, stores how many times each fault type has occurred (up to 2 count), and logs changes to parameter settings (e.g. FLA, OV/UV, under power) TRU-POWER SENSING Tru-power sensing protects pumps from dry-run, dead head, run-out, and jammed impeller conditions - keeping you online and preventing costly premature pump failure. Along with superior protection, measuring underload using power allows for a more flexible trip range, as opposed to measuring by current, which requires a more precise set point. The end result is the elimination of nuisance trips. POWER NO LOAD FULL LOAD CURRENT NO LOAD NOTE: Power is linear for superior load monitoring FULL LOAD 2
IPS INTELLIGENT PUMP STARTER EASY TO SET-UP AND USE Inside, the display shows an easy to use menu for setting a wealth of parameters. Adjust any protective or control setting in seconds. For example, choose how long to allow for dry well recovery, set run time periods, and on/off delays. All this with just a few intuitive keystrokes. The IPS ships with factory default settings pre-programmed for optimal submersible pump protection. INDUSTRIAL GRADE CONSTRUCTION Door mounted heavy-duty HOA switch Housed in an outdoor rated, gasketed, NEMA R enclosure Multi-tap control power transformer with integrated secondary protection accommodates common motor voltages. No fuses required! Includes 20 VAC control power for field devices NEMA/IEC rated magnetic contactors feature 2. million electrical cycles at full rated current ADVANCED PROGRAMMABLE PUMP CONTROL Automatic fault reset Backspin delay - Prevents start-up while system is draining On and off delay settings Well recovery mode (up to 8 hours) Minimum run time based on last input 2-20 V input for remote start/stop Dry contact input for remote start/stop The internal keypad and LCD make the IPS intuitive and versatile. Parameters are easily changed and faults are clearly displayed. Standard control features include a 2-20 V auto run input (irrigation control system, etc.), shutdown terminal for applications such as a low level float switch, and more. The multi-tap power transformer accepts inputs of 200 V, 20 V, and 60 V STANDARD CIRCUIT BREAKER DISCONNECT* UL 89 circuit breaker provides branch and short circuit protection No fuses required saves time and money Lockable handle for safety *Service entrance rated. OPTIONAL ETHERNET CARD Download and display up to 00 faults and alarms, including operational mode and values of operation at the time of fault All power condition values are stored by phase for voltage, current, and power factor per fault Data is easily displayed and saved on any web browser using an Ethernet connection. The IPS incorporates internal web-server. No additional software required Time- and date-stamped for utility documentation
IPS INTELLIGENT PUMP STARTER - ORDERING & SIZING INFORMATION IPS (20~60 VAC) - & -Phase, 0/60 Hz, 20~60 VAC, NEMA Type R Enclosed - Combination Starter. Includes Service Entrance Circuit Breaker Disconnect. 200 V - 60 V -PHASE SFA RANGE** (A) -PHASE HP (UL) / MA. FLA** -PHASE HP (UL) / MA. SFA** 20 V 200 V 20 V 60 V HP SFA HP SFA HP SFA HP SFA HP SFA IPSR-S-J-G 6~8 8 2 8 2 8 8 - - IPSR-S-J-G20 8~. 7. - - IPSR-S-J-G0 ~7 7 7 7 0 7 - - IPSR-S-J-G0 6~22 22 22 7. 22 22 - - IPSR-SP-J-G0 20~28 28 7. 28 0 28 20 28 - - IPSR-SP-J-G60 2~ 0 0 2 - - + IPSR-S2-J-G80 2~ 7. 0 0 - - 2 IPSR-S-J-G00 0~7 0 7 7 20 7 0 7 - - IPSR-S-J-G2 0~7 7 20 7 2 7 0 7 - - IPSR-SP-J-G0 60~8 8 2 8 0 8 60 8 - - + IPSR-S-J-G200 80~ 2 0 0 0 7 - - IPSR-S-J-G20 00~DPV* 2 0 0 20 0 0 00 2 - - IPSR-S-J-G00 20~70 - - 0 70 0 70 2 70 - - IPSR-S-J-G00 60~220 - - 60 220 7 220 0 220 - - IPSR-S-J-G00 20~28 - - 00 28 00 28 200 28 - - IPSR-SP-J-G600 20~20 - - 00 20 00 20 20 20 - - IPSR-SP-J-G800 20~DPV* - - 2 9 0 60 00 6 - - *DPV = Differs per voltage **Use SFA Range or Max. SFA when sizing for submersible motor applications. If an amperage value for SFA is not published on the motor nameplate, consider SFA range to be FLA range. IPS W/ ETHERNET FAULT LOGGING (20~60 VAC) - & -Phase, 0/60 Hz, 20~60 VAC, NEMA Type R Enclosed - Combination Starter. Includes Service Entrance Circuit Breaker Disconnect. -PHASE HP (UL) / 200 V - 60 V MA. FLA** -PHASE HP (UL) / MA. SFA** -PHASE SFA 20 V 200 V 20 V 60 V RANGE** (A) HP SFA HP SFA HP SFA HP SFA HP SFA IPSR-S-J-G-E 6~8 8 2 8 2 8 8 - - IPSR-S-J-G20-E 8~. 7. - - IPSR-S-J-G0-E ~7 7 7 7 0 7 - - IPSR-S-J-G0-E 6~22 22 22 7. 22 22 - - IPSR-SP-J-G0-E 20~28 28 7. 28 0 28 20 28 - - IPSR-SP-J-G60-E 2~ 0 0 2 - - + IPSR-S2-J-G80-E 2~ 7. 0 0 - - 2 IPSR-S-J-G00-E 0~7 0 7 7 20 7 0 7 - - IPSR-S-J-G2-E 0~7 7 20 7 2 7 0 7 - - IPSR-SP-J-G0-E 60~8 8 2 8 0 8 60 8 - - + IPSR-S-J-G200-E 80~ 2 0 0 0 7 - - IPSR-S-J-G20-E 00~DPV* 2 0 0 20 0 0 00 2 - - IPSR-S-J-G00-E 20~70 - - 0 70 0 70 2 70 - - IPSR-S-J-G00-E 60~220 - - 60 220 7 220 0 220 - - IPSR-S-J-G00-E 20~28 - - 00 28 00 28 200 28 - - IPSR-SP-J-G600-E 20~20 - - 00 20 00 20 20 20 - - IPSR-SP-J-G800-E 20~DPV* - - 2 9 0 60 00 6 - - + *DPV = Differs per voltage **Use SFA Range or Max. SFA when sizing for submersible motor applications. If an amperage value for SFA is not published on the motor nameplate, consider SFA range to be FLA range. +
IPS INTELLIGENT PUMP STARTER - ORDERING & SIZING INFORMATION IPS (AC) -Phase, 0/60 Hz, AC, NEMA Type R Enclosed - Combination Starter. Includes Service Entrance Circuit Breaker Disconnect. -PHASE HP (UL) / MA. SFA** -PHASE SFA RANGE** (A) HP SFA IPSR-S-6J-G 6~8 8 IPSR-S-6J-G20 8~ 0 IPSR-S-6J-G0 ~7 7 IPSR-S-6J-G0 6~22 20 22 IPSR-S-6J-G0 20~27 2 27 IPSR-S2-6J-G60 IPSR-S2-6J-G80 2~ 2~ 0 0 2 IPSR-S-6J-G00 0~7 0 7 IPSR-S-6J-G2 0~7 60 7 IPSR-S-6J-G0 60~77 7 77 IPSR-S-6J-G200 IPSR-S-6J-G20 80~ 00~2 00 2 2 IPSR-S-6J-G00 IPSR-S-6J-G00 20~70 60~220 0 200 7 228 IPSR-SP-6J-G00 IPSR-SP-6J-G600 20~28 20~289 20 00 28 289 + ** Use SFA Range or Max. SFA when sizing for submersible motor applications. If an amperage value for SFA is not published on the motor nameplate, consider SFA range to be FLA range. IPS W/ ETHERNET FAULT LOGGING (AC) -Phase, 0/60 Hz, AC, NEMA Type R Enclosed - Combination Starter. Includes Service Entrance Circuit Breaker Disconnect. -PHASE HP (UL) / MA. SFA** -PHASE SFA RANGE** (A) HP SFA IPSR-S-6J-G 6~8 8 IPSR-S-6J-G20 8~ 0 IPSR-S-6J-G0 ~7 7 IPSR-S-6J-G0 6~22 20 22 IPSR-S6J-G0 20~27 2 27 IPSR-S2-6J-G60 IPSR-S2-6J-G80 2~ 2~ 0 0 2 IPSR-S-6J-G00 0~7 0 7 IPSR-S-6J-G2 0~7 60 7 IPSR-S-6J-G0 60~77 7 77 IPSR-S-6J-G200 80~ 00 IPSR-S-6J-G20 00~2 2 2 IPSR-S-6J-G00 IPSR-S-6J-G00 20~70 60~220 0 200 7 228 IPSR-SP-6J-G00 IPSR-SP-6J-G600 200~28 20~289 20 00 28 289 + ** Use SFA Range or Max. SFA when sizing for submersible motor applications. If an amperage value for SFA is not published on the motor nameplate, consider SFA range to be FLA range. OPTIONS (FACTORY INSTALLABLE) DESCRIPTION IPS--PH WIRING FOR SINGLE-PHASE MOTOR (REQUIRED FOR Ø, NO COST) IPS-MODBUS* MODBUS RTU COMMUNICATIONS CARD IPS-SRG20 SURGE SUPPRESSOR, 200/20 V IPS-SRG80 SURGE SUPPRESSOR, 60 V IPS-SRG600 SURGE SUPPRESSOR, IPS-RPL RUN PILOT LIGHT, GREEN IPS-FPL FAULT PILOT LIGHT, RED IPS-SPB START PUSH BUTTON CONTROL IPS-STSP START/STOP PUSH BUTTON CONTROL (IN LIEU OF HAND/OFF/AUTO SWITCH) IPS-2 2 VAC CONTROL CIRCUIT (IN LIEU OF 20 VAC CONTROL CIRCUIT) *Cannot be installed on IPS with ethernet fault logging
IPS INTELLIGENT PUMP STARTER - DIMENSIONS & WIRING DIAGRAM DIMENSIONS STARTER H W D IPSR-S-J-G IPSR-SP-J-G IPSR-S2-J-G IPSR-S-J-G 22 0 IPSR-SP-J-G IPSR-S-J-G IPSR-S-J-G 2 2 2 0 2 IPSR-SP-J-G 62 2 NOTE: All dimensions in inches W H D WIRING DIAGRAM IPS PCB A CAT Input CON A2 COIL PWR Dry Inputs Relay Outputs Voltage Inputs Actuator Control Common D Hand D2 Auto D Status O2 Common O Fault O V Auto Run V V2 Shut Down V Motor A2 Limit Switch A Common A 2-20VAC/DC Input 20VAC, 0.2A Output JDS N.O. Input See Table DM L L2 L MCCB H H A B C OL GND CAT Output SURGE SUPPRESOR TABLE STANDARD - HOA SWITCH Common OFF H A Hand Auto IPS-SPB OFF H A Common CPT 20V To V/V Auto Run N *See Notes & JAR V 2-20VAC/DC Auto Run Input V Auto Run CON L T T L2 T2 T2 L T T 2 Hand Auto IPS-STSP STOP Common START 208V 20V 80V H2 M Hand START TRANSFORMER PRIMARY CIRCUIT BREAKER SIZING PH Auto H H VA V 208/20 80 0VA N/A N/A 00VA A A NOTES: Standard wiring schematic shown. Actual product wiring may vary depending on options selected. Dashed lines indicate field wiring. Checked boxes indicate factory installed options. Remove jumper JDS to wire limit switch. When jumper jar is present, terminals V & H2 act as connections for a normally open, dry contact, auto run input. Remove jumper jar to use V & V terminals as a voltage, auto run input. Apply 2~20 VAC/DC to energize. 6
IPS INTELLIGENT PUMP STARTER - SPECIFICATIONS SPECIFICATIONS Inputs Outputs Operational Settings Adjustments Hand/Off/Auto Voltage Auto Dry Contact Auto Shutdown Actuator Position Switch Status Relay Fault Relay Actuator Power Overload Type Power Fail Modes On/Off Time Delay Fault Reset Ambient Operating Temp Ambient Storage Temp Relative Humidity STARTER TYPE Combination - Service rated, suitable for use as a service disconnect NEMA Type R Enclosed USER INTERFACE Internal Door mounted -position switch STANDARD CONTROL OPERATIONS Accepts 2-0 VAC/DC. Applying voltage will send a run command to the starter when in auto mode. Normally open dry contact. When closed, the starter will be commanded to run when in auto mode. Accepts 2-0 VAC/DC. Applying voltage will open the contactor and the starter will not accept a run command Hand/Off/Auto LEDs will flash. Normally open dry contact. To be used in series with customer provided actuator contacts which disable the motor starter until the actuator is in position. (i.e. The contactor will not close unless this contact is closed) Normally open relay contact, 0.A @ 2 VAC, A @ 2 VAC Normally open relay contact, 0.A @ 2 VAC, A @ 2 VAC 20 VAC, 0.2A max. Electronic, I2T trip curve Restart in last mode (Hand/Off/Auto) with no delay (default) Restart in off mode Restart in off mode if power failure lasts longer than 2 seconds. Restart in last mode if power failure is less than 2 seconds. On/Off, adjustable: 0.-99 seconds Adjustable: Manual or automatic (default differs per motor protection feature) ENVIRONMENTAL - F to 0 F (-20 C to 60 C) - F to 8 F (-20 C to 8 C) % to 9% non-condensing MOTOR PROTECTION ADJUSTMENT / DESCRIPTION DEFAULT SETTING Overload Current Setting Range Differs per model Per SFA Overload Trip Class Adjustable: -0 0 Overload Service Factor Adjustable: 0.00-2.00. Under Power On/Off, adjustable: 0-99% of measured electrical input On / 60% Over Power On/Off, adjustable: 0-200% of measured electrical input On / 20% Over/Under Voltage On/Off, adjustable: +-2% over/under the nominal voltage setting On / 0% Voltage Phase Unbalance On/Off, adjustable: -20% voltage phase deviation On / % Voltage Phase Loss Always on, adjustable: -0% voltage phase deviation 0% Voltage Phase Sequence Reversal On/Off, trips within 0. seconds upon voltage phase reversal detection On Ground Fault (UL 0 Certified) On/Off, adjustable:.0-9.9a On / A Cycle Fault On/Off, adjustable: Trip if cycle rate exceeds 20 starts/minute On Warm Start Provision On/Off, delays motor restart based on calculated motor temperature On SMARTSTART PROTECTION ADJUSTMENT / DESCRIPTION DEFAULT SETTING Current Phase Unbalance On/Off, adjustable: -0% current phase unbalance On / % Locked Rotor / Stall On/Off, trips within 0. seconds On Out of Calibration On/Off, trips after 0 seconds if the FLA dial setting is incorrect (set above calculated FLA range), i.e. start current is outside of an acceptable range (FLA setting * < in-rush < FLA setting * ). On Max Time to Start On/Off, regardless of FLA or I2T curve, always trip at start if starting current is outside of an acceptable range (in-rush / ) and still decreasing after 0 seconds. On 7