SceneSelect II Scene-setting and Dimming System SBD410 HF BALLAST CONTROLLER Instruction Manual Warning... 2 Features... 2 Important Safeguards... 2 Internal View......3 Mounting... 4 Supply & Load Cable Connections... 5 Contents W4105F Connecting Serial Control Cables... 6 Hardware Controls... 7 Changing Scenes Using The Program Key...8 Troubleshooting... 9 Specification... 9 Ex-Or Haydock Lane, Haydock, Merseyside WA11 9UJ Tel: 01942 719229 Fax: 01942 272767 Email: technicalsales.ex-or@honeywell.com www.ex-or.com
WARNING ISOLATE FROM MAINS SUPPLY BEFORE REMOVING THIS COVER NO USER SERVICEABLE PARTS INSIDE SERVICE BY QUALIFIED PERSONNEL ONLY Warning TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS DEVICE TO RAIN OR MOISTURE. DO NOT ENERGISE UNLESS THE FRONT COVER IS IN PLACE. THIS DEVICE MUST BE EARTHED. INSTALLATION, PROGRAMMING AND MAINTENANCE MUST BE CARRIED OUT BY QUALIFIED PERSONNEL. Features Single Phase Supply Single phase and Neutral 40A supply. 4 Switched Outputs Each 10A output is switched via a high specification relay with specially treated contacts which prevent contact fusion when switching very reactive loads. 4 Control Outputs Each of the 4 optically-isolated outputs can be configured to be either 1-10V, or DSI Serial control, covering the latest types of HF Fluorescent Ballasts. Also compatible with 1-10V and DSI dimmable electronic transformers. MCB Protection Each mains output is protected by a 10A single pole magnetic circuit breaker. Convection Cooled This device is convection cooled, requiring no forced cooling system when installed in accordance with these instructions. Many Control Options Control of this device can be from any of the SceneSelect II range of control panels and ancillary products. Simple Installation Wall-mount enclosure with mounting lugs facilitates installation. A cable gland plate is provided at the top of the enclosure for supply and load cables and a knockout for the low voltage (LV) control at the bottom. Important Safeguards Read Instructions We recommend that you read this Instruction Manual prior to commencement of installation. Retain these instructions and give the end user the 'Changing Scenes Using the Program Key' guide on page 8, if applicable. Troubleshooting - If problems are encountered, please check the troubleshooting section on page 9 before calling Ex-Or technical support. Special Programming This device will only operate in basic mode unless programmed via a computer. Should programming be required, contact Ex-Or for details. Once the data cable is connected to the device(s), the factory default settings will allow any control panel to control all channels in all dimmers. Power Sources This device should only be operated from the type of supply specified on the front panel. This device must be earthed. Output Circuits The load on a single circuit should not exceed 5A. Loads should be calculated to ensure that the total device load of 40A is not exceeded. Some types of load have special requirements. Load Control Circuits If this device is being used to control 1-10V or DSI HF Fluorescent Ballasts, a 2 core LV control cable is required to be run to the loads, in addition to the mains feed. Load Type Default settings are for load control outputs to be 1-10V. Check to see what type of HF Fluorescent Ballasts are in the luminaires. Do not terminate the control lines to any DSI loads until the relevant channel has been programmed as DSI. When connecting 1-10V load control lines, pay attention that the correct polarity is maintained. Megger Testing Do not megger test any circuitry connected to the dimming system, as damage to the electronics may result. Mounting Location This device must be mounted the right way up, on a vertical surface (refer to page 4 for mounting instructions). The specified minimum clearance of 200mm for all sides must be adhered to. Install in a dry, well-ventilated location. This device may emit some mechanical noise. Take this into account when deciding the mounting location. Data Cable The recommended cable for connections to the programming socket is 4 pair patch (multi-stranded) CAT5 screened cable. This cable should be segregated from mains cables by a minimum distance of 300mm unless the FTP cable itself is mains-rated. If expected cable runs are over 600 metres for bus cables or 12 metres for analogue cables, consult Ex-Or for advice. Do not cut or terminate live data cables. Load Type The factory default settings are for all channels to be dimmable. Do not terminate any non-dimmable loads until the relevant channel has been programmed as switching only. See the Dimmable Lamps Chart on page 7. 2 SBD410 Instruction Manual - W4105F
Internal View 225mm Mounting Point Alternative Mounting Point to Enable Easy Cable Access Circuit Breakers & Emergency Lighting Line Outputs Entry Gland Plate for Load Cables 3 2 0 m m CH 1 CH 2 CH 3 CH 4 COMMON E A R T H L I N K 40A Supply Connections Earth Connections 1-10V & DSI Control Outputs Relays N L N L N L N L CH 1 CH 2 CH 3 CH 4 Switched 230V Outputs Accessory Socket Programming Socket S H E I L D G N D D + D - + 1 2 V A U X SceneSelect Bus Network Connections Knock Out For Low Voltage Cable Service Switch Depth 75mm Service LED SBD410 SBD410 Instruction Manual - W4105F 3
Mounting 200mm MINIMUM GAP 200mm MINIMUM GAP DIMMER 200mm MINIMUM GAP CABLE TRAY OR OTHER OBJECT RISING HEAT 200mm MINIMUM GAP CABLE TRAY OR OTHER OBJECT Select a suitable location This device is designed for indoor use only. If installing in an external location, the device must be housed in a suitable well-ventilated enclosure. Choose a dry location, that will be accessible after the installation is complete. To ensure the cooling system functions correctly, the device should only be mounted vertically, the right way up. The device will generate heat when operating, approximately 2 Watts per Amp of load, and requires an air gap of 200mm on each side and at the top and bottom of the device. This air gap is also required to ensure serviceability of the device without complete removal from the mounting surface. This device may emit some mechanical noise. Take this into account when deciding the mounting location. DIMMER LESS THAN 200mm Fixing the Device The device has integral mounting brackets attached to the enclosure. The brackets are designed to accommodate fixing screws up to 8mm diameter. The device can be fixed to the wall without opening the cabinet or removing the cover. Make sure no dust or other debris enters the device during installation. Do not leave the front cover off for any length of time. Excessive dust and dirt can degrade the cooling of internal components. DIMMER SUPPLY CABLES Allow For Cable Entry Supply and Load cables should enter the device at the top. If these cables are fed from below the mounting position, they should be routed around the device to enter at the top. An alternative method is to stand the device off from the mounting surface by mounting it on a cable tray or a Unistrut style product. The cables can then be routed between the device and the mounting surface, and enter the device via the cutout provided on the mounting face. The control cables enter at the bottom of the device. Control cables should never be run in the mains voltage sections of the device. DIMMER LV CONTROL CABLES 4 SBD410 Instruction Manual - W4105F
VLIMIT FADE ON 1 +5V AUX CH4 CH3 CH2 CH1 MINUS +12V D -- D + GND JOIN COL3 COL2 COL1 ROW4 ROW3 ROW2 ROW1 CH4 CH3 CH2 CH1 Supply & Load Cable Connections EARTH LINK 40A SINGLE PHASE IN IN EARTH IN Supply Cables The supply input terminals are located toward the top of the PCB and consist of Earth, Neutral, and 2 Live, all of which will accept up to 10mm cables. The supply cables should have a capacity of 40A to allow the device to be loaded to its maximum capacity. CH1 CH2 CH3 CH4 CH 1-4 LIVE & OUTPUT TERMINALS Load Cables Load cables can be terminated on the 4- way load terminal strip (one Live/Neutral pair for each channel) and an Earth link located at the centre of the PCB. These connectors will accept up to two 2 4mm cables. It is important that an individual output circuit is not overloaded. Calculate the intended load, and ensure that it is below the maximum capacity of an individual channel (5A) - Note that current for emergency lighting also adds to the load at each breaker. To ensure compliance with interference standards, the load Neutral cables must be individually connected to the neutral link terminals inside the cabinet. Never use a common Neutral at a remote location. 4 3 2 1 OUT COMMON 2 3 4 5 6 7 8 9 CH 1-4 LOAD CONTROL CONNECTIONS Load Control Cables Load control cables can be terminated on the 2 x 4 way terminal strips located directly above the Load terminals. Note that 1-10V HF Fluorescent Ballast control wiring are polarity conscious. The + terminal of the ballast connects to the left terminal block, and the - terminal connects to the right (common) terminal block. DSI ballasts are not polarity conscious. CH 1-4 EMERGENCY LIGHTING CONNECTIONS Emergency Lighting Connections Connect emergency lighting circuits to the load side on the circuit breaker for the relevant channel, as indicated by the labels next to the circuit breakers. Do not remove any cables that may already be terminated at this location. 1 2 3 4 OUT COMMON EARTH LINK Energising the Device If it is necessary to energise load circuits before any control cables are connected, it is acceptable to replace the cover and power up the device immediately, as the default factory programming is to have all channels set to 100% output. If there is no output on any or all channels, see the troubleshooting section on page 9. This device should be powered down before terminating the control and data cables. SBD410 Instruction Manual - W4105F 5
INSTALLATION DETAILS INPUT: 230 V 50-60Hz 10 A OUTPUT: 1 x 230V 10A MOUNT VERTICALLY AGAINST WALL ENSURE GOOD VENTILATION FOLLOW INSTALLATION INSTRUCTIONS Manufactured by: Unit 6-119/133 McEVOY St. Alexandria NSW 2015 AUSTRALIA WARNING ISOLATE FROM MAINS SUPPLY BEFORE REMOVING THIS COVER NO USER SERVICEABLE PARTS INSIDE SERVICE BY QUALIFIED PERSONNEL ONLY INSTALLATION DETAILS INPUT: 230 V 50-60Hz 10 A OUTPUT: 1 x 230V 10A MOUNT VERTICALLY AGAINST WALL ENSURE GOOD VENTILATION FOLLOW INSTALLATION INSTRUCTIONS Manufactured by: Unit 6-119/133 McEVOY St. Alexandria NSW 2015 AUSTRALIA WARNING ISOLATE FROM MAINS SUPPLY BEFORE REMOVING THIS COVER NO USER SERVICEABLE PARTS INSIDE SERVICE BY QUALIFIED PERSONNEL ONLY Connecting Serial Control Cables RJ12 Socket Connections SPARE PLUS DATA -- DATA + GND SPARE SceneSelect Bus Cable Connections There is one bus port in the form of an RJ12 socket on the front panel. This is used for the temporary connection of a PC for programming purposes. There are more terminals on the main circuit board for permanent connections. Use 4 pair patch (multi-stranded) CAT5 screened cable. It should be segregated from mains cables by a minimum distance of 300mm, unless the F T P c a b l e i t s e l f i s m a i n s - r a t e d. Recommended cable types include: Belden 1868E RS Components 628-6805 Farnell 1350507 One pair is paralleled for GND, one pair paralleled for +12V, and one pair used for DATA+ and DATA -. Serial Cable Permanent Connections SHIELD GND Connect Data Cable in a "Daisy Chain" SceneSelect II D+ D +12V SceneSelect II Sample Colours ORANGE/WHITE PAIR BLUE/WHITE PAIR GREEN/WHITE PAIR SCREEN (Must be connected if there is a screen/shield terminal provided) Recommended Cable Colour Coding Green/White pair paralleled for GND Orange/White pair paralleled for +12V Blue/White pair Blue for DATA+ White for DATA- The colour coding scheme used is not critical, as long as the same scheme is used throughout the installation. The screen of the data cable must be connected where there is a terminal provided. Bus Cable Connecting Method All devices on the SceneSelect Bus should be connected together via a 'daisy-chain' arrangement. 'Spurs' or 'stubs' off the SceneSelect Bus are not permitted. Devices may be connected in any order ensuring that the first and last devices on the system terminate one SceneSelect Bus cable only - see diagram, left. Should the cable run exceed 600 metres then SBE Bus Extenders should be used. 2 cables 1 cable 2 cables 2 cables 6 SBD410 Instruction Manual - W4105F
Hardware Controls AUX Input - This is a dry contact interface that is active low. The dry contact is connected between the AUX and GND terminals on the SceneSelect bus connector strip. The function of the AUX input is programmable. Ensure that the cable length between the dry contact and terminal strip is no longer than 2 metres. Service LED - The Service LED has 3 signalling modes, which are useful for troubleshooting: Blinking slowly (1Hz) = Normal Operation Blinking fast (0.25Hz) = Network Activity Detected On = Fault Service Switch - The Service Switch has three functions: 1 push = Transmit Network ID 3 pushes = All Channels 100% Push & hold for 4 sec = Reboot TOP LIMIT - This adjusts the maximum output that can be selected, ie: if the Top Limit is fully clockwise, 100% selected by a control input will give 100% output. If it is fully anti-clockwise, 100% selected by a control input will give 50% output. SBD410 Instruction Manual - W4105F 7
Changing Presets Using The Program Key STEP 1: Select Preset to be changed by pushing buttons 1 4. The button LED will indicate current scene. STEP 2: Hold down the PROGRAM button for approximately five seconds, and then release it. All scene buttons will be flashing. STEP 3: To increase or decrease the brightness of all channels at the same time press the up, down or off button until the required brightness is required. You can now go to STEP 6 if happy with the new levels, or continue if individual channel adjustment is required. STEP 4: STEP 5: To set the level of an individual channel, press 1 4. The button LED will indicate which channel you have selected. When more than 4 channels are to be set, press 1 twice for channel 5, press 2 twice to select channel 6, press 1 three times to get channel 9 etc. (each press of the button increases the active channel number by 4). Press the up, down or off buttons until the lamps on the selected channel reach the desired level. Select the next channel and change in the same way. STEP 6: When all channels of the preset scene have been established, press PROGRAM again and the levels will be stored to the current preset. To program another preset, repeat steps 1-6. NOTE This method is applicable only to simple systems comprising of one dimming unit and one eight button programming panel. 8 SBD410 Instruction Manual - W4105F
Troubleshooting Check the following list. If you are still unable to rectify the situation, contact Ex-Or. Please ensure that you have completed the following prior to calling our technical support department. Check all symptoms in the Troubleshooting list Check for any deviations between the installation and the installation instructions Make a list of the model numbers of all devices used in the system SYMPTOM PROBABLE CAUSE ACTION Dimmer does not operate at all. No Service LED activity. Power supply indicator LED on PCB not lit. Power supply indicator LED lit, but no Service LED activity. Dimmer will not respond to control panel push buttons. Dimmer operates properly but circuit breakers keep tripping. Fluorescent lights won t dim. Incorrect connection of mains supply, or no power available. Supply voltage too low, short circuit on network or short circuit on analogue inputs on the main circuit board. Control PCB faulty. Control panel incorrectly wired or incorrect configuration. Instant tripping:- short circuit on load. Delayed tripping:- dimmer overloaded. Wrong type of ballast or ballast incorrectly wired. Control cable from device to ballasts not installed. Check power supply to dimmer. Check Line and Neutral input connections. Check supply voltage is at least 75% of rated voltage. Check 5V & 12V terminal voltages, 5V supply must be present. Disconnect network bus and restore power. Replace control PCB. Check operation of LEDs on control panel. Push button on panel and study response of service LED. Check load wiring for short circuits. Verify dimmer loading with current tester (don t forget to de-rate for low power-factor loads and transformer losses). Check that the breaker terminals are tight. Check ballast type. Check actual wiring against ballast manufacturer s diagram. Check 1-10V/DSI cable and settings. Specification Supply: 230V, 50Hz single phase at 40A Outputs: 4 x switched outputs at 10A 4 x HF ballast control outputs, selectable to 1-10VDC and DSI Optional Maintained Output: 1 x Maintained NC output for testing battery packs in fixtures (fed from MCB A, total load maintained output & Ch 1 is 10A) Protection: 4 x 10A single pole thermal magnetic circuit breakers Switching Device: Relay 12A nom. (resistive) 120A surge Control Inputs: SceneSelect II range of control panels and ancillary items 1 x programmable dry contact AUX input User Controls: Service switch Diagnostic LED Internal Controls: Programmable Logic Controller SceneSelect Bus DC Supply: 90mA (supply for approx 4 x Control Panels) Preset Scenes: 170 2 Supply Terminals: Line, Neutral - 10mm max conductor size Output Terminals: Line, Neutral for each of channels 1-8 2 2 x 4mm max conductor size Earth link bar provided 0V/DSI, +V/DSI for each channel 2 1 x 2.5mm max conductor size Cable Entries: Mains - 1 x 75mm x 53mm removable gland plate Data - 1 x 25mm dia. knockout Compliance: CE, C-Tick o Ambient Temperature: 40 C max. Construction: Alloy/Steel wall mount case with epoxy finish Dimensions: Height 320mm x Width 225mm x Depth 75mm(excludes wall brackets) Weight: 4.0 Kilograms SBD410 Instruction Manual - W4105F 9
Notes