D603S D603D INSTRUCTI MANUAL SIL 3 Switch/Proximity Detector Repeater Relay, Termination Board Models D603S, D603D D603 SIL 3 Switch/Proximity Detector Repeater Relay G.M. International ISM0400
General Description: The single and dual channel Switch/Proximity Detector Repeater, D603S and D603D module is a unit suitable for applications requiring SIL 3 level (according to IEC 60:00 Ed. ) in safety related systems for high risk industries. The unit can be configured for switch or proximity detector (EN6046, NAMUR), or NC and for or SPST relay output contact. Each channel enables a load to be controlled by a switch, or a proximity detector. Fault detection circuit (DIP switch configurable) is available for both proximity sensor and switch equipped with end of line resistors. In case of fault, when enabled it deenergizes the corresponding output relay and turns the fault LED on; when disabled the corresponding output relay repeats the input line open or closed status as configured. D603D is programmable via dip switches as single input and two independent outputs. Out can be programmed for output duplicating Out or Fault detection Out. In case of duplication, relay actuation can be independently configured for each output. In case of fault output, relay actuation can be programmed as normally energized or normally deenergized. Mounting on customized Termination Boards. Characteristics Functional Safety Management Certification: G.M. International is certified by TÜV to conform to IEC60:00 part clauses 6 for safety related systems up to and included SIL3. FSM SIL 3 Technical Data Supply: 4 Vdc nom ( to 30 Vdc) reverse polarity protected, ripple within voltage limits Vpp, A time lag fuse internally protected. Current consumption @ 4 V: 3 ma for channels D603D, ma for channel D603S with short circuit input and relay energized, typical. Power dissipation: 0. W for channels D603D, 0.4 W for channel D603S with 4 V supply voltage, short circuit input and relay energized, typical. Isolation (Test Voltage): In/Out. KV; In/Supply. KV; In/In 00 V; Out/Supply 00 V; Out/Out 00 V. switching current levels:. ma (. to 6. ma range),. ma (0.4 to.3 ma range), switch current.6 ma ± 0. ma hysteresis. Fault current levels: open fault 0. ma, short fault 6. ma (when enabled both faults deenergize channel relay with single channel unit D603S or deenergize channel relay with D603D used as dual channel unit or actuate the fault relay out with D603D used as fault signaling unit). equivalent source: V KΩ typical ( V no load, ma short circuit). : SPST relay contact. material: Ag Alloy (Cd free), gold plated. rating: 4 A 0 Vac 000 VA, 4 A 0 Vdc 0 W (resistive load). Min.switching current ma. Mechanical / Electrical life: * 0 6 / * 0 6 operation, typical. Operate / Release time: / 4 ms typical. Bounce time / NC contact: 3 / ms typical. Frequency response: 0 Hz maximum. Compatibility: CE mark compliant, conforms to Directive: 04/30/EU EMC, 04/3/EU LVD, 0/6/EU RoHS. Environmental conditions: Operating: temperature limits 40 to 0 C, relative humidity %, up to C. Storage: temperature limits 4 to 0 C. Approvals: TÜV Certificate No. CIS346400, SIL / SIL 3 conforms to IEC60:00 Ed.. TÜV Certificate No. CIS360, SIL 3 Functional Safety Certificate conforms to IEC60:00 Ed., for Management of Functional Safety. Mounting: on customized Termination Board. Weight: about g D603D, g D603S. Connection: by polarized plugin disconnect screw terminal blocks to accommodate terminations up to. mm. Protection class: IP 0. Dimensions: Width. mm, Depth 3 mm, Height 0 mm. D603 SIL 3 Switch/Proximity Detector Repeater Relay G.M. International ISM0400
Model: Ordering Information D603 channel S channels D Front Panel and Features SIL 3 according to IEC 60:00 Ed. for Tproof / 0 years ( 0% / >0 % of total SIF), considering 00 ma max contact current. SIL according to IEC 60:00 Ed. for Tproof 0 years ( 0% of total SIF), considering 00 ma max contact current. PFDavg ( year) 4. E0, SFF 0.06 %, with independent channel configuration. PFDavg ( year) 4.6 E0, SFF 3.6 %, with D603D used as duplicator (both channels) or as fault indicator (only st ch.). PFDavg ( year) 4.66 E0, SFF 3.3 %, with D603D used as fault indicator (only nd ch.). Systematic capability SIL 3 fully independent channels. /NC switch/proximity Detector, / relay actuation mode. Field open and short circuit detection. Three port isolation, //Supply. EMC Compatibility to EN60006, EN600064, EN636, EN6363 for safety system. Infield programmability by DIP Switch. TÜV Certification. TÜV Functional Safety Certification. High Density, two channels per unit. Simplified installation using customized Termination Boards. Terminal block connections Ch for Proximity or Voltage free Ch for Proximity or Voltage free 0 0 Ch for Proximity or Voltage free Ch for Proximity or Voltage free G.M. International ISM0400 D603 SIL 3 Switch/Proximity Detector Repeater Relay 3
Function Diagram MODEL D603D D03D R R Proximity Supply 4 Vdc Out (SIL3) In R R Proximity 0 Out (SIL 3) In F Resistors R R used with contact required for line fault detection. Termination board connector Relay contacts shown in deenergized position Terminals 0 must be shorted to set module as Duplicator or Fault Out MODEL D03D D603D Duplicator or or Fault Out R R Proximity Supply 4 Vdc Out (SIL3) In 0 Out Duplicator or Fault (SIL 3) F Resistors R R used with contact required for line fault detection. Internal Dip switches programmable MODEL D603S D03S Termination board connector Relay contacts shown in deenergized position R R Proximity Supply 4 Vdc Out (SIL 3) In F Resistors R R used with contact required for line fault detection. Termination board connector Relay contact shown in deenergized position 4 D603 SIL 3 Switch/Proximity Detector Repeater Relay G.M. International ISM0400
Warning D603 series must be installed, operated and maintained only by qualified personnel, in accordance to the relevant national/international installation standards. Failure to properly installation or use of the equipment may risk to damage the unit or severe personal injury. The unit cannot be repaired by the end user and must be returned to the manufacturer or his authorized representative. Any unauthorized modification must be avoided. D603 module is a unit suitable for applications requiring SIL 3 level (according to IEC 60) in safety related systems for high risk industries. The unit can be configured for switch or proximity detector (EN6046, NAMUR), or NC and for or SPST relay output contact. Each channel enables a load to be controlled by a switch, or a proximity detector. Fault detection circuit (DIP switch configurable) is available for both proximity sensor and switch equipped with end of line resistors. In case of fault, when enabled it deenergizes the corresponding output relay and turns the fault LED on; when disabled the corresponding output relay repeats the input line open or closed status as configured. D603D is programmable via dip switches as single input and two independent outputs. Out can be programmed for output duplicating Out or Fault detection Out. In case of duplication, relay actuation can be independently configured for each output. In case of fault output, relay actuation can be programmed as normally energized or normally deenergized. Presence of supply power and status of output (energized or deenergized), as well as integrity or fault condition of sensor and connecting line are displayed by signaling LEDs (green for power, yellow for status and red for fault condition). Note: use of electrical contacts with fault detection enabled (control equipment) requires, near the switch at the end of the line a R KΩ typical (40 Ω to KΩ range) resistor in series and a R0 kω typical ( KΩ to KΩ range) resistor in parallel to the contacts in order to allow the fault detection circuit to distinguish between a condition of contact close/open and a line open/short circuit fault. Installation D603 series are Switch/Proximity Detector Interface housed in a plastic enclosure suitable for installation on customized Termination Board. D603 unit can be mounted with any orientation over the entire ambient temperature range. Electrical connection of conductors up to. mm² are accommodated by polarized plugin removable screw terminal blocks which can be plugged in/out into a powered unit without suffering or causing any damage. The wiring cables have to be proportionate in base to the current and the length of the cable. On the section Function Diagram and enclosure side a block diagram identifies all connections. Identify the number of channels of the specific card (e.g. D603S is a single channel model and D603D is a dual channel model), the function and location of each connection terminal using the wiring diagram on the corresponding section, as an example: For Model D603S, in case of Proximity or Voltage free, connect the wires at terminal for positive and for negative. For Model D603D in addition to channel connections above, connect terminal for positive and 0 for negative on channel. Connection for power supply and output are provided by Termination Board connector. Connect SPST relay contacts checking the load rating to be within the contact maximum rating (00 ma 0 Vac VA, 00 ma 0 Vdc W (resistive load)). Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and shock) and thermal stress, and casual contacts. If enclosure needs to be cleaned use only a cloth lightly moistened by a mixture of detergent in water. Any penetration of cleaning liquid must be avoided to prevent damage to the unit. Any unauthorized card modification must be avoided. According to EN600, D603 series must be connected to SELV or SELVE supplies. Startup Before powering the unit check that all wires are properly connected, particularly supply conductors and their polarity, input and output wires. Check conductors for exposed wires that could touch each other causing dangerous unwanted shorts. Turn on power, the power on green led must be lit, status and fault led on each channel must be in accordance with condition of the corresponding input line. If possible close and open input lines one at time checking the corresponding status and fault LEDs condition as well as output to be correct. G.M. International ISM0400 D603 SIL 3 Switch/Proximity Detector Repeater Relay
D603D used as double channel A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode. WARNING: dipswitch 6 must be set to position. Configuration Dip switch factory settings. All Switches are 3 4 6 Dip switch configuration CH 3 4 6 CH Must be set to "" position CH Setting Line fault detection (switch / proximity sensor) Position in fault condition Enabled (proximity sensor or switch with end of line resistors, IN / OUT or NC NC or NC NC CH Setting Line fault detection (switch / proximity sensor) 3 Position in fault condition Enabled (proximity sensor or switch with end of line resistors, 3 IN / OUT or NC NC 4 0 0 or NC NC 4 0 0 6 D603 SIL 3 Switch/Proximity Detector Repeater Relay G.M. International ISM0400
Configuration D603D used as duplicator or fault output A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode. WARNING: Terminals 0 must be shorted to set module as Duplicator or Fault Out. Dipswitch 3 must be set to position. Dip switch factory settings. All Switches are 3 4 6 Dip switch configuration 3 4 6 CH Setting Line fault detection (switch / proximity sensor) Must be set to "" position, Deenergized in fault condition Position in fault condition Enabled (proximity sensor or switch with end of line resistors,, not specified fault condition IN / OUT or NC NC or NC NC Duplicator Position in fault condition 6 Deenergized in fault condition if line fault detection enabled (SW ) Parallel Mode Set SW4 equal to SW 6 Not specified fault condition Reverse Mode Set SW4 opposite to SW Fault 6 Mode No Fault Fault condition 4 Mode No Fault Fault condition 4 G.M. International ISM0400 D603 SIL 3 Switch/Proximity Detector Repeater Relay
D603S A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode. WARNING: Dipswitch must be set to position. Configuration Dip switch factory settings. All Switches are 3 4 6 Dip switch configuration 3 4 6 must be set to "" position 346 Not used CH Setting Line fault detection (switch / proximity sensor) Position in fault condition Enabled (proximity sensor or switch with end of line resistors, IN / OUT or NC NC or NC NC D603 SIL 3 Switch/Proximity Detector Repeater Relay G.M. International ISM0400
Configuration DIP Switch factory settings (valid for D603S and D603D) SW SW SW3 SW4 SW SW6 SW SW D603D (used as double channel) Configuration Summary Table WARNING: dipswitch 6 must be set to position. Channel Line fault detection SW SW SW3 Channel IN/OUT SW SW4 (switch/proximity sensor) or NC Enabled, for SIL application (proximity sensor or switch with end of line resistors, detects field open circuit and short circuit, or NC D603D (used as duplicator or fault output) Configuration Summary Table WARNING: Terminals 0 must be shorted to set module as Duplicator or Fault Out. Dipswitch 3 must be set to position. Line fault detection SW SW IN/OUT SW (switch/proximity sensor) Enabled, for SIL application (proximity sensor or switch with end of line resistors, detects field open circuit and short circuit,, Deenergized in Fault condition, Not specified Fault condition or NC or NC SW6 SW SW Mode SW4 Duplicator Deenergized in fault condition if line fault detection enabled (SW ) Parallel (for SIL application) Set equal to SW Not specified Fault condition Reverse Set opposite to SW Fault (for SIL application) D603S Configuration Summary Table WARNING: Dipswitch must be set to position. Line fault detection SW SW IN/OUT SW (switch/proximity sensor) or NC Enabled, for SIL application (proximity sensor or switch with end of line resistors, detects field open circuit and short circuit, or NC G.M. International ISM0400 D603 SIL 3 Switch/Proximity Detector Repeater Relay