Installation Instructions 1 Auger Carrier Update ADC2350 Air Carts Used with: ADC2350B General Information These instructions explain how to install an Auger Carrier Update on a pre-2009 pull-behind air cart. This update improves clearance between the auger and air drill in some configurations. It also provides a new auger pivot mount that eases any future major auger maintenance. These instructions apply to an installation of: Kit Kit Description 166-247A ADC2350B AUGER CARRIER UPDATE One kit updates one air cart.! When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Cart Model ADC2350B ADC2350 Kit Compatibility serial number A1159T or lower, which includes all manufactured in 2008 Not compatible and not required. Figure 1 Auger Update Sites 29370 Related Documents Have the Operator Manual at hand for cart and drill movements. 167-085M Operator, ADC2350B cart 196-444M Operator, 3N-4010HDA implement Have the current Parts Manual at hand for parts ID. 167-085P ADC2350B Notations and Conventions Left and Right are facing in the direction of machine travel. An orientation rose in the line art illustrations shows the directions of Left, Right, Front, Back, Up, Down. F L U D R B Call-Outs 1 to 9 11 to 39 51 to 63 Single-digit callouts identify components in the currently referenced Figure or Figures. These numbers may be reused for different items from page to page. Two-digit callouts in the range 11 to 39 reference new parts from the new parts lists beginning on page 8. Two-digit callouts in the range 51 to 63 reference affected existing parts from the table on page 10. The descriptions match those in your Parts Manual. The narrative and table indicate any re-use of the parts. Copyright 2009 Printed 03/05/2009 166-255M
2 Auger Carrier Update Great Plains Mfg., Inc. Before You Start Compatibility Refer to Figure 2 Check the cart serial number plate against the table on page 1. Verify that the model is ADC2350B, and the serial number is A1159T or lower. Inventory 1. Make sure all parts are present. Comprehension 2. Review these instructions. Make sure the installers understand where each part or assembly is installed, and what tools are required for the task. Note: Illustrations in this manual, based on the parts manuals for this family of drills, may show exploded views that are fully disassembled. Rely on the instructions for required disassembly and reassembly steps. Pre-Assembly Preparation Tools Required hoist with 300 pounds (150 kg) capacity at a height of ten feet (3m), for supporting the dismounted auger updated cart Parts Manual (see page 1) basic hand tools, including: 9 32 in / K / 7.2mm punch or drill. Work Location 3. Clear the auger of any residual seed or fertilizer. 4. Move the air cart to a location with: adequate illumination, hoist access, and; a means of obtaining lower than normal depression of the inlet end of the auger (about 18in (46cm) below normal ground level), to relieve as much tension as possible from the auger balance springs; for example: - a dock, with auger off right edge, - a solid platform or blocks under right main tire, - jack and supports for right side of frame. Note: If the depression cannot be accomplished at the hoist location, disconnect the springs (step 23 and 24), then move the cart to the hoist site. Note: Once the old springs are disconnected, auger end depression is no longer required. The new spring anchor engages at zero spring extension. R F Figure 2 ADC2350B Serial Number Plate U B L D 26428 166-255M 03/05/2009
Installation Instructions 3 Pre-Assemble Components Assemble New Auger Carrier Latches Refer to Figure 3 5. Select two (2) each new: 13 166-188H AUGER TRANS LATCH PULL BEHIND 39 816-570C 8 INCH AUGER CLAMP PAD (this is the shorter of the two sizes of EPDM pads) and eight (8) sets new: 25 802-888C ELEVATOR BOLT 1/4-20X3/4 PLT: 32 804-006C WASHER LOCK SPRING 1/4 PLT 26 803-006C NUT HEX 1/4-20 PLT 6. The clamp pad 39 may have two, four or no holes, and may or may not have adhesive on one side, protected by release paper. If four holes are not present, it is necessary to assembly-drill them. Position the pad so that it is centered in the latch weldment 13. Mark holes for fractional size 9 32 in (letter size K, 7.2mm). Remove pad and punch or drill holes. 7. Remove any release paper. Position a clamp pad 39, adhesive side to inside of latch face. Insert the elevator bolts 25 through the inside of the pad and secure with lock washers 32 and nuts 26 8. Select the latch side of two (2) each new: 17 800-285C AUGER LATCH CLAMP and eight (8) sets new: 18 802-007C HHCS 5/16-18X3/4 GR5 33 804-009C WASHER LOCK SPRING 5/16 PLT 27 803-008C NUT HEX 5/16-18 PLT Mount the latch clamps 17 at the top of the latch weldments 13, inside the double break, using the bolts 18, lock washers 33 and nuts 27 Assemble New Auger Carrier Rests Refer to Figure 4 9. Select two new: 12 166-187H AUGER CARRIER PULL BEHIND and one each new: 21 802-114C HHCS 3/8-16X2 1/2 GR5 28 803-014C NUT HEX 3/8-16 PLT 34 804-013C WASHER LOCK SPRING 3/8 PLT. 10. Loosely thread the nut 28 fully onto the bolt 21, add lock washer 34, and loosely thread fully into coupler nut 1 at the bottom of the carrier weldment 12. This carrier is designated the rear carrier, and is the only one with a stop bolt in the coupler nut 1. 25 25 39 22 12 27 1 32 32 33 26 13 32 26 Figure 3 Auger Latch 26 32 34 Figure 4 (Rear) Auger Carrier 26 28 17 29 18 29373 25 25 38 21 29373 03/05/2009 166-255M
4 Auger Carrier Update 11. Select two (2) each new: 38 816-562C 8 INCH AUGER REST PAD (this is the longer of the two sizes of EPDM pads) and eight (8) sets new: 25 802-888C ELEVATOR BOLT 1/4-20X3/4 PLT: 32 804-006C WASHER LOCK SPRING 1/4 PLT 26 803-006C NUT HEX 1/4-20 PLT 27 12 33 17 12. The clamp pad 38 may have no holes (or two holes, or four), and may or may not have adhesive on one side, protected by release paper. If four holes are not present, it is necessary to assembly-drill them. 18 Position the pad so that it is centered in the latch weldment 13. Mark holes for fractional size 9 32 in (letter size K, 7.2mm). Remove pad and punch or drill holes. 13. Remove any release paper. Position a rest pad 38, adhesive side to inside of latch face. Insert the elevator bolts 25 through the inside of the pad and secure with lock washers 32 and nuts 26. Refer to Figure 5 14. Select the hook side of two (2) each new: 17 800-285C AUGER LATCH CLAMP and four (4) sets new: 18 802-007C HHCS 5/16-18X3/4 GR5 33 804-009C WASHER LOCK SPRING 5/16 PLT 27 803-008C NUT HEX 5/16-18 PLT Mount the hook side of the latch clamp 17 at the top of the carrier weldment 12, using the bolts 18, lock washers 33 and nuts 27. Assemble New Auger Carriers Refer to Figure 4 on page 3 and Figure 3 15. Select two (2) sets new: 22 802-130C HHCS 1/2-13X2 1/2 GR5 29 803-019C NUT LOCK 1/2-13 PLT Mount latch assemblies at the bottom of carriers. Assemble New Pivot Mount Refer to Figure 6 16. Select one each new: 15 166-190H 20 AUGER PIVOT MOUNT WELDMENT 16 800-001C GREASE ZERK STRAIGHT 1/4-28 Screw the zerk 16 into the 1 4-28 threaded hole of the mount cross-tube. 17. Select one each new: 14 166-189H AUGER BALANCE SPRING ANCHOR 20 802-045C HHCS 1/2-13X5 GR5 29 803-019C NUT LOCK 1/2-13 PLT Mount spring anchor 14 on pivot mount 15 with bolt 20. Do not fully tighten lock nut 29. 20 16 Figure 5 Auger Carrier Latch Hook 29 35 Figure 6 Assemble Pivot Mount 15 14 23 37 30 37 29373 29372 18. Select one each new: 23 802-412C HHCS 1/2-13X2 3/4 FTHD 35 804-015C WASHER LOCK SPRING 1/2 PLT 30 803-020C NUT HEX 1/2-13 PLT and two: 37 804-113C WASHER FLAT 1/2 USS HARD PLT Swing anchor 14 up into pivot mount 15. Insert bolt 23 with flat washer 37. Add second flat washer 37, lock washer 35 and nut 30. Thread nut on just a few turns. Do not fully seat nut at this time. 166-255M 03/05/2009
Installation Instructions 5 Remove Old Parts 19. Unlatch the auger, and swing it out as if loading the forward hopper. Remove Old Carriers Refer to Figure 7 20. At each existing carrier, remove two (2) sets each, or four (4) sets total: 55 62 59 These fasteners are not re-used. 21. Remove one each: 53 54 These assemblies are not re-used. 802-034C HHCS 1/2-13X1 1/4 GR5 804-015C WASHER LOCK SPRING 1/2 PLT 803-020C NUT HEX 1/2-13 PLT 166-179H AUGER FRNT CARRIER PULL BEHIND 166-180H AUGER REAR CARRIER PULL BEHIND 59 62 55 54 2 3 22. Support auger with hoist. Loops at lower handles 2 and between the outlet spout and motor housing 3, can safely support the auger without slipping. 53 Disconnect Balance Springs Refer to Figure 8 23. Take steps to permit depressing the auger inlet end below normal ground level, to fully relieve tension in the counterbalance springs 63. Figure 7 Remove Old Carriers 26264 24. Lift the springs off the upper pin 4. 63 807-016C SPRING RESET HOE Leave springs on auger for re-use. Dismount Auger 25. Check that the hoist is supporting the auger. Remove one set: 56 802-045C HHCS 1/2-13X5 GR5 58 803-019C NUT LOCK 1/2-13 PLT These parts are not re-used. 26. Use hoist to lift auger clear of pivot mount 51. Remove Old Pivot Mount Refer to Figure 8 and Figure 12 on page 10 27. Remove one each: 60 57 61 51 These parts are not re-used. 803-025C NUT HEX 3/4-10 PLT NYLOCK 802-469C HHCS 3/4-10X8 GR5 PLT 804-008C WASHER FLAT 3/4 HARD USS 166-071H AUGER PIVOT BRACKET WELDMENT 63 56 58 4 Figure 8 Disconnect Springs 57 51 60 29374 03/05/2009 166-255M
6 Auger Carrier Update Great Plains Mfg., Inc. Install New Parts Install New Pivot Mount Refer to Figure 9 28. Select one each new: 24 802-469C HHCS 3/4-10X8 GR5 PLT 36 804-093C WASHER FLAT 3/4 HARD ASTMF436 31 803-025C NUT HEX 3/4-10 PLT NYLOCK 15 166-190H 20 AUGER PIVOT MOUNT WELDMENT Place the washer 36 on the bolt 24. Secure the pivot mount 15, assembled at step 16, on the outer arm 52 using lock nut 31. Re-Mount Auger 29. Select one each new: 20 29 802-045C HHCS 1/2-13X5 GR5 803-019C NUT LOCK 1/2-13 PLT 30. Use hoist to align auger pivot lugs 5 with bottom cross-tube of spring anchor 14. Secure auger to anchor with bolt 20 and lock nut 29. Install New Carriers 31. Select one each new: 6 Rear carrier from step 10 (with stop bolt). 7 Front carrier from page 4 (without stop bolt) and four sets new: 19 802-034C HHCS 1/2-13X1 1/4 GR5 35 804-015C WASHER LOCK SPRING 1/2 PLT 30 803-020C NUT HEX 1/2-13 PLT Mount carriers at locations where old carriers were removed. Open latches. Re-Connect Balance Springs Refer to Figure 10 32. Adjust hoist to allow auger to swing to normal loading position (inlet low). 33. Connect top end of springs 63 to lower cross-tube of new anchor 14. Tighten bolt 23 and nut 30 fully. Auger Closeout 34. Check range of motion of new auger pivot mount. 35. Adjust rear clamp stop 21 so that latch clamp cannot strike rear tire. 36. Stow auger in new carriers. 37. Adjust new clamps so that handles snap into position, but do not crush auger tube. 6 21 15 20 24 52 14 30 35 36 31 5 Figure 9 Install Pivot Mount and Auger 63 Figure 10 Re-Connect Springs 23 30 29 7 19 29372 14 29375 166-255M 03/05/2009
Installation Instructions 7 Auger Maintenance Auger Storage Clamps 2 clamps Type of Lubrication: Spray Quantity: Coat thoroughly 50 26329 Auger Swing Arm: Mount Pivot (Pivot) 1 zerk each pivot; 1 total Type of Lubrication: Grease Quantity: Until Grease emerges 50 29372 Auger Swing Arm: Mount Pivot (Tilt) 1 zerk each pivot; 1 total Type of Lubrication: Grease Quantity: Until Grease emerges 50 29377 03/05/2009 166-255M
8 Auger Carrier Update Appendix New Parts 24 36 20 15 23 37 52 27 33 17 18 16 30 12 38 31 20 37 14 35 35 30 63 19 32 25 26 34 28 21 25 32 26 27 33 13 39 22 17 29 Figure 11 New Parts 29376 166-255M 03/05/2009
Installation Instructions 9 This manual covers the installation of several different hold-down kits. Parts are listed for each kit separately. Quantities are units ( ea ). 166-247A Kit Contents Callout Quantity in Kit Part Number The part call-out numbers in this list match all Figures in these installation instructions. Part descriptions match those in your updated Parts Manual. Part Description 11 1 166-255M MANUAL 2350B AUGER CARRIER UPD 12 2 166-187H AUGER CARRIER PULL BEHIND 13 2 166-188H AUGER TRANS LATCH PULL BEHIND 14 1 166-189H AUGER BALANCE SPRING ANCHOR 15 1 166-190H 20 AUGER PIVOT MOUNT WELDMENT 16 1 800-001C GREASE ZERK STRAIGHT 1/4-28 17 2 800-285C AUGER LATCH CLAMP 18 12 802-007C HHCS 5/16-18X3/4 GR5 19 4 802-034C HHCS 1/2-13X1 1/4 GR5 20 2 802-045C HHCS 1/2-13X5 GR5 21 1 802-114C HHCS 3/8-16X2 1/2 GR5 22 2 802-130C HHCS 1/2-13X2 1/2 GR5 23 1 802-412C HHCS 1/2-13X2 3/4 FTHD 24 1 802-469C HHCS 3/4-10X8 GR5 PLT 25 16 802-888C ELEVATOR BOLT 1/4-20X3/4 PLT 26 16 803-006C NUT HEX 1/4-20 PLT 27 16 803-008C NUT HEX 5/16-18 PLT 28 1 803-014C NUT HEX 3/8-16 PLT 29 4 803-019C NUT LOCK 1/2-13 PLT 30 5 803-020C NUT HEX 1/2-13 PLT 31 1 803-025C NUT HEX 3/4-10 PLT NYLOCK 32 16 804-006C WASHER LOCK SPRING 1/4 PLT 33 12 804-009C WASHER LOCK SPRING 5/16 PLT 34 1 804-013C WASHER LOCK SPRING 3/8 PLT 35 5 804-015C WASHER LOCK SPRING 1/2 PLT 36 1 804-093C WASHER FLAT 3/4 HARD ASTMF436 37 2 804-113C WASHER FLAT 1/2 USS HARD PLT 38 2 816-562C 8 INCH AUGER REST PAD 39 2 816-570C 8 INCH AUGER CLAMP PAD 51-63 - Existing See next two pages. 03/05/2009 166-255M
10 Auger Carrier Update Great Plains Mfg., Inc. Existing Parts Affected 57 61 56 51 52 54 60 58 59 62 55 63 53 Figure 12 Old Parts 26264 166-255M 03/05/2009
Installation Instructions 11 The following existing parts are involved in the kit installation. The Disposition column indicates whether the part is left in place, moved or not re-used. The part call-out numbers in the list matches all Figures in the installation instructions. The descriptions match those in your air cart Parts manual. Callout Part No. Part Description Part Disposition 51 166-071H AUGER PIVOT BRACKET WELDMENT Removed. Not re-used. 52 166-169H AUGER PIVOT ARM - OUTSIDE Partially dismantled. Left in place. 53 166-179H AUGER FRNT CARRIER PULL BEHIND Removed. Not re-used. 54 166-180H AUGER REAR CARRIER PULL BEHIND Removed. Not re-used. 55 802-034C HHCS 1/2-13X1 1/4 GR5 Removed. Not re-used. 56 802-045C HHCS 1/2-13X5 GR5 Removed. Not re-used. 57 802-469C HHCS 3/4-10X8 GR5 PLT Removed. Not re-used. 58 803-019C NUT LOCK 1/2-13 PLT Removed. Not re-used. 59 803-020C NUT HEX 1/2-13 PLT Removed. Not re-used. 60 803-025C NUT HEX 3/4-10 PLT NYLOCK Removed. Not re-used. 61 804-008C WASHER FLAT 3/4 HARD USS Removed. Not re-used. 62 804-015C WASHER LOCK SPRING 1/2 PLT Removed. Not re-used. 63 807-016C SPRING RESET HOE Partially dismantled. Left in place. Abbreviations ASTM American Society for Testing and Materials PLT Plated FTHD Full-Threaded UPD Update GR5 Grade 5 USS United States Standard (heavy duty) HEX Hexagonal X by HHCS Hex Head Cap Screw (Bolt) 03/05/2009 166-255M
12 Auger Carrier Update Great Plains Mfg., Inc. Torque Values Bolt Size Bolt Head Identification Bolt Size Bolt Head Identification 5.8 8.8 10.9 Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9 in-tpi 1 N-m 2 ft-lb 3 N-m ft-lb N-m ft-lb mm x pitch 4 N-m ft-lb N-m ft-lb N-m ft-lb 1 4-20 7.4 5.6 11 8 16 12 M 5 X 0.8 4 3 6 5 9 7 1 4-28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11 5 16-18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27 5 16-24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29 3 8-16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53 3 8-24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62 7 16-14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93 7 16-20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97 1 2-13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105 1 2-20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150 9 16-12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 215 160 9 16-18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230 5 8-11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245 5 8-18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300 3 4-10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355 3 4-16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450 7 8-9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665 7 8-14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780 1-8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845 1-12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550 1 1 8-7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710 1 1 8-12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700 1 1 4-7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220 1 1 4-12 750 555 1680 1240 2730 2010 1 3 8-6 890 655 1990 1470 3230 2380 1. in-tpi = nominal thread diameter in inches-threads per inch 1 3 8-12 1010 745 2270 1670 3680 2710 2. N m = newton-meters 1 1 2-6 1180 870 2640 1950 4290 3160 3. ft-lb = foot pounds 1 1 2-12 1330 980 2970 2190 4820 3560 4. mm x pitch = nominal thread diameter in millimeters x thread pitch Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above. EOD Great Plains Manufacturing, Inc. Corporate Office P.O. Box 5060 Salina, Kansas 67402-5060 USA 166-255M 03/05/2009