GE Fanuc Automation Europe Computer Numerical Controls I/O Link II Connection Manual B-62714EN/04 TECHNOLOGY AND MORE
No part of this manual may be reproduced in any form. All specifications and designs are subject to change without notice. The export of this product is subject to the authorization of the government of the country from where the product is exported. In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. Therefore, matters which are not especially described as possible in this manual should be regarded as impossible.
B-62714EN/04 SAFETY PRECAUTIONS SAFETY PRECAUTIONS This section describes the safety precautions related to the use of CNC units, to ensure safe operation of machines fitted with FANUC CNC units. Read this section carefully before attempting to use any function described in this manaul. Users should also read the relevant descriptions in the Operator s Manual to become fully familiar with the functions to be used. CONTENTS 1. DEFINITION OF WARNING, CAUTION, AND NOTE...s-2 2. GENERAL WARNINGS AND NOTES...s-3 s - 1
SAFETY PRECAUTIONS B-62714EN/04 1 DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine. WARNING Applied when there is a danger of the user being injured or when there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed. CAUTION Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed. NOTE The Note is used to indicate supplementary information other than Warning and Caution. - Read this manual carefully, and store it in a safe place. s - 2
B-62714EN/04 SAFETY PRECAUTIONS 2 GENERAL WARNINGS AND NOTES WARNING 1 Before operating the machine, thoroughly check the entered data. Operating the machine with incorrect data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 2 Never attempt to perform a production run, such as actually machining a workpiece, without first checking the operation of the machine. Before starting the machine for a production run, ensure that the program command values, offsets, current position, external signals, and other settings are suitable for the operation to be performed. Also check that the machine operates correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. 3 Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 4 When using a tool compensation function, thoroughly check the direction and amount of compensation. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. s - 3
SAFETY PRECAUTIONS B-62714EN/04 WARNING 5 The parameters for the CNC and PMC are factoryset. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change. Failure to set a parameter correctly may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 6 Immediately after switching on the power, do not touch any of the keys on the MDI panel until the position display or alarm screen appears on the CNC unit. Some of the keys on the MDI panel are dedicated to maintenance or other special operations. Pressing any of these keys may place the CNC unit in other than its normal state. Starting the machine in this state may cause it to behave unexpectedly. 7 The operator's manual and programming manual supplied with a CNC unit provide an overall description of the machine's functions, including any optional functions. Note that the optional functions will vary from one machine model to another. Therefore, some functions described in the manuals may not actually be available for a particular model. Check the specification of the machine if in doubt. 8 Some functions may have been implemented at the request of the machine-tool builder. When using such functions, refer to the manual supplied by the machine-tool builder for details of their use and any related cautions. Refer to the following two examples. <1> Some machines have a tool replacement device that operates when a tool feature is executed. When the user is working near the device, he or she may touch it. Execute tool features in a place sufficiently away from the tool replacement device. <2> Many auxiliary features cause machine operation such as rotation of the spindle. Understand the operations of auxiliary features before using them. s - 4
B-62714EN/04 SAFETY PRECAUTIONS NOTE Command programs, parameters, and variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off. Such data may be delated inadvertently, however, or it may prove necessary to delete all data from nonvolatile memory as part of error recovery. To guard against the occurrence of the above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place. s - 5
B-62714EN/04 Table of Contents Table of Contents SAFETY PRECAUTIONS............ s-1 I. GENERAL 1 GENERAL............... 3 1.1 ORGANIZATION... 4 1.2 APPLICABLE MODELS... 5 II. SPECIFICATIONS 1 I/O Link-II I/O FUNCTION............ 9 1.1 FEATURES... 10 1.2 MASTER FUNCTION... 11 1.3 SLAVE FUNCTION... 12 1.4 SPECIFICATIONS... 13 1.5 GLOSSARY... 16 III. OPERATION 1 16/18/21-B, 16/18-C,, LCD-MOUNTED TYPE 16i/18 /18i/21 /21i-A -A...... 21 1.1 MASTER FUNCTION... 22 1.2 SLAVE FUNCTION... 32 1.3 DATA CONCURRENCY... 42 2 LCD-MOUNTED TYPE 16i/18 /18i/21 /21i-A, Power Mate i-d/h... 44 2.1 MASTER FUNCTION... 45 2.2 SLAVE FUNCTION... 61 2.3 DATA CONCURRENCY... 80 3 Power Mate-D/F/H......... 82 3.1 SLAVE FUNCTION... 83 3.2 DATA CONCURRENCY... 92 c - 1
Table of Contents B-62714EN/04 IV. CONNECTION 1 COMMUNICATION FUNCTION CONNECTION......... 97 1.1 HARDWARE SPECIFICATIONS... 98 1.2 CABLE CONNECTION... 99 1.3 SECURING CABLES... 101 1.4 NOISE PROTECTION... 102 1.4.1 Separating Signal Lines... 102 1.4.2 Cable Clamps and Shielding... 102 2 16/18/21-B, 16/18-C............ 104 2.1 SPECIFICATIONS... 105 2.2 INSTALLATION... 106 2.3 CABLE CONNECTION... 107 3 LCD-MOUNTED TYPE 16i/18 /18i/21 /21i-A...... 110 3.1 SPECIFICATIONS... 111 3.2 INSTALLATION... 112 3.3 CABLE CONNECTION... 113 4 STAND-ALONE TYPE 16i/18 /18i/21 /21i-A...... 116 4.1 SPECIFICATIONS... 117 4.2 INSTALLATION... 118 4.3 CABLE CONNECTION (USING CONNECTORS MANUFACTURED BY PHOENIX CONTACT)... 119 4.4 CABLE CONNECTION (USING CONNECTORS MANUFACTURED BY HIROSE ELECTRIC)... 120 5 Power Mate-D/F/H......... 122 5.1 SPECIFICATIONS... 123 5.2 CONNECTION... 124 5.3 COMMUNICATION CABLE CONNECTION... 128 5.4 CONNECTION WITH BUILT-IN DI/DO... 133 6 Power Mate i-d/h......... 144 6.1 SPECIFICATIONS... 145 6.2 INSTALLATION... 148 6.3 CABLE CONNECTION (I/O Link-II SLAVE BOARD)... 149 6.4 CABLE CONNECTION (I/O Link-II SLAVE BOARD B)... 150 c - 2
B-62714EN/04 Table of Contents V. MAINTENANCE 1 16/18/21-B, 16/18-C............ 155 1.1 COMPONENT LAYOUT... 156 1.2 LED INDICATIONS AND THEIR MEANINGS... 157 1.3 SETTING... 158 2 LCD-MOUNT TYPE 16i/18 /18i/21 /21i-A...... 159 2.1 COMPONENT LAYOUT... 160 2.2 LED INDICATIONS AND THEIR MEANINGS... 161 2.3 SETTING... 162 3 STAND-ALONE TYPE 16i/18 /18i/21 /21i-A...... 163 3.1 COMPONENT LAYOUT... 164 3.1.1 Board B1... 164 3.1.2 Board B2... 165 3.2 LED INDICATIONS AND THEIR MEANINGS... 166 3.3 SETTING... 167 4 Power Mate-D/F/H......... 168 4.1 COMPONENT LAYOUT... 169 4.2 SETTING... 170 5 Power Mate i-d/h......... 171 5.1 I/O Link-II SLAVE BOARD... 172 5.1.1 Component Layout... 172 5.1.2 LED Indications and Their Meanings... 173 5.2 I/O Link-II SLAVE BOARD B... 174 5.2.1 Component Layout... 174 5.2.2 LED Indications and Their Meanings... 175 5.2.3 Setting... 176 c - 3
I. GENERAL
B-62714EN/04 GENERAL 1.GENERAL 1 GENERAL Describes the organization of this manual, applicable models. - 3 -
1.GENERAL GENERAL B-62714EN/04 1.1 ORGANIZATION This manual consists of the following parts: SAFETY PRECAUTIONS Describes the precautions to be observed in reading this manual. I. GENERAL Describes the organization of this manual, applicable models. II. III. DESCRIPTION Describes the general for using the I/O Link-II function. OPERATION Describes the setting and operation procedures for using the I/O Link-II function. IV. CONNECTION Describes the method of connecting each device and notes on using the I/O Link-II function. V. MAINTENANCE Describes the drawing number of the I/O Link-II board, the meanings of LED indications, and so forth. - 4 -
B-62714EN/04 GENERAL 1.GENERAL 1.2 APPLICABLE MODELS This manual covers the models listed in the table below. In this manual, the their abbreviations may be used. Model Abbreviation FANUC Series 16-MODEL B FANUC Series 160-MODEL B 16-B FANUC Series 18-MODEL B 16/18/21-B 18-B FANUC Series 180-MODEL B FANUC Series 21-MODEL B 21-B FANUC Series 16-MODEL C FANUC Series 160-MODEL C 16-C FANUC Series 18-MODEL C FANUC Series 180-MODEL C 18-C 16/18-C LCD-mounted type FANUC Series 16i-MODEL A/B LCD-mounted type FANUC Series 160i-MODEL A/B LCD-mounted type 16i-A/B LCD-mounted type FANUC Series 18i-MODEL A/B LCD-mounted type FANUC Series 180i-MODEL A/B LCD-mounted type 18i-A/B LCD-mounted type 16/18/21i-A/B LCD-mounted type FANUC Series 21i-MODEL A/B LCD-mounted type FANUC Series 210i-MODEL A/B LCD-mounted type 21i-A/B Stand-alone type FANUC Series 16i-MODEL A Stand-alone type FANUC Series 160i-MODEL A Stand-alone type 16i-A Stand-alone type FANUC Series 18i-MODEL A Stand-alone type FANUC Series 180i-MODEL A Stand-alone type 18i-A Stand-alone type 16/18/21i-A Stand-alone type FANUC Series 21i-MODEL A Stand-alone type FANUC Series 210i-MODEL A Stand-alone type 21i-A FANUC Power Mate-MODEL D PM-D FANUC Power Mate-MODEL F PM-F PM-D/F/H FANUC Power Mate-MODEL H PM-H FANUC Power Mate i-model D PMi-D FANUC Power Mate i-model H PMi-H PMi-D/H - 5 -
II. SPECIFICATIONS
B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION 1 I/O LINK-II I/O FUNCTION The I/O Link-II function is a communication function that conforms to OPCN-1 (formerly called JPCN-1/JEMA net) defined by the Japan Electrical Manufacturer's Association. The I/O Link-II function includes a master function and slave function. - 9 -
1.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04 1.1 FEATURES The I/O Link-II function has the features listed below. (1) A connection can be made with devices (including devices produced by other manufacturers) that conform to OPCN-1. (2) The power to a slave station on the network can be turned on and off at any time without affecting communications performed by other devices. (3) Up to thirty-one slave stations can be connected to one master station. (4) The slave function includes a global I/O transfer function (allowing a slave station to receive DO data from other slave stations). <Master station> 16/18/21-B 16/18-C LCD-mounted type 16i/18i/21i-A/B Stand-alone type 16i/18i/21i-A (OPCN-1-compliant products of other manufacturers) <Slave station> #1 16/18/21-B 16/18-C LCD-mounted type 16i/18i/21i-A/B Stand-alone type 16i/18i/21i-A PM-D/F/H PMi-D/H (OPCN-1-compliant products of other manufacturers) <Slave station> #2 16/18/21-B 16/18-C LCD-mounted type 16i/18i/21i-A/B Stand-alone type 16i/18i/21i-A PM-D/F/H PMi-D/H (OPCN-1-compliant products of other manufacturers) <Slave station> #31 16/18/21-B 16/18-C LCD-mounted type 16i/18i/21i-A/B Stand-alone type 16i/18i/21i-A PM-D/F/H PMi-D/H (OPCN-1-compliant products of other manufacturers) - 10 -
B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION 1.2 MASTER FUNCTION The master function consists of the following function: (1) DI/DO data transfer function NOTE FANUC I/O Link-II (master function) uses the following services of OPCN-1: (1) Initialization service (2) Input/output service (3) Reset service - 11 -
1.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04 1.3 SLAVE FUNCTION The slave function consists of the following functions: (1) DI/DO data transfer function (2) Global I/O transfer function (FANUC unique function) (3) Capability of turning on and off the power to a slave station at any time without affecting communications performed by other devices NOTE FANUC I/O Link-II (slave function) uses the following services of OPCN-1: (1) Initialization service (2) Input/output service (3) Reset service About the global I/O transfer function: The figure below shows DI/DO data transfer performed between a master station and slave stations #1 to #N. Suppose that a slave station using the global I/O transfer function is a local slave station, and the other slave stations are remote slave stations. Then, the local slave station (#2) can receive DO data sent from the master station and can also receive DO data sent to the master station from the remote slave stations. So, the local slave station can make a ladder reference. Master station Slave station #1 [Remote slave station] Slave station #2 [Local slave station] Slave station #3 [Remote slave station] Slave station #N [Remote slave station] DO data from slave stations #1 to #N (excluding #2) NOTE The global I/O transfer function is not a function defined by OPCN-1 but a FANUC unique function. This function can be used even when the network includes products of other manufacturers (even as a master station). In this case, however, the size of data that can be transferred is limited. - 12 -
B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION 1.4 SPECIFICATIONS Type Master station Master station Slave station Applicable CNC 16/18/21-B, 16/18-C LCD-mounted type 16i/18i/21i-A/B 16/18/21-B, 16/18-C Board (printed circuit board drawing number) I/O Link-II board A16B-2202-0152 I/O Link-II board A20B-8100-0250 I I/O Link-II board A16B-2202-0152 Control software 6546 series 6546 series 6545 series 62 bytes/62 bytes (16/18-C) Maximum DI/DO size of the 62 bytes/62 bytes (16/18-C) 32 bytes/32 bytes 128 bytes/128 bytes DI/DO data transfer function 32 bytes/32 bytes (16/18/21-B) (16/18/21-B) Maximum DI/DO size of the global I/O transfer function --- --- 48 bytes DI/DO allocatable area of the DI/DO data transfer function DI/DO allocatable area of the global I/O transfer function Status information allocatable area R0000-R0999 for both DI and DO (PMC-SA1/SA3) R0000-R1499 for both DI and DO (PMC-SB3/SC3/SB5) R0000-R2999 for both DI and DO (PMC-SB4/SC4/SB6) R0000-R0999 for both DI and DO (PMC-SA1/SA5) R0000-R1499 for both DI and DO (PMC-SB5) R0000-R2999 for both DI and DO (PMC-SB6) R0000-R7999 for both DI and DO (PMC-SB7) I,II III-1.1, III-1.3 IV-1,IV-3 V-2 R0000-R0999 for both DI and DO (PMC-SA1/SA3) R0000-R1499 for both DI and DO (PMC-SB3/SC3/SB5) R0000-R2999 for both DI and DO (PMC-SB4/SC4/SB6) Reference items of this manual I,II III-1.1,III-1.3 IV-1,IV-2 V-1 I,II III-1.2, III-1.3 IV-1,IV-2 V-1 JEMA net --- --- --- - 13 -
1.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04 Type Master station Master station Slave station Applicable CNC LCD-mounted type 16i/18i/21i-A/B PM-D/F/H PMi-D/H Board (printed circuit board drawing number) I/O Link-II board A20B-8100-0250 I/O Link-II board A20B-2100-0041, 0040 I/O Link-II board A20B-8100-0310 Control software 6545 series 8816 series 8816 series Maximum DI/DO size of the 32 bytes/32 bytes (PM-F/H) 128 bytes/128 bytes DI/DO data transfer function 64 bytes/64 bytes (PM-D) 32 bytes.32 bytes Maximum DI/DO size of the global I/O transfer function 48 bytes 48 bytes(caution) 48 bytes(caution) R0000-R0999 for both DI DI/DO allocatable area of DI : X1002-X1063 DI : X1032-X1063 and DO the DI/DO data transfer DO : Y1002-Y1063 DO : Y1032-Y1063 (PMC-SA1/SA5) function (PMC-PA1/PA3) (PMC-SB5/SB6) R0000-R1499 for both DI and DO DI/DO allocatable area of (PMC-SB5) the global I/O transfer R0000-R2999 for both DI function R0000-R0999 for both DI R0000-R0999 for both DI and DO and DO and DO (PMC-SB6) (PMC-PA1/PA3) (PMC-SB5/SB6) Status information R0000-R7999 for both DI allocatable area and DO (PMC-SB7) Reference items of this manual I,II III-1.2,III-1.3 IV-1,IV-3 V-2 I,II III-3.1,III-3.2 IV-1,IV-5 V-4 I,II III-3.1,III-3.2 IV-1,IV-6.1, IV-6.2, IV-6.3 V-5.1 JEMA net --- --- --- - 14 -
B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION Applicable CNC Type Master station Slave station Slave station Board (printed circuit board drawing number) Stand-alone type 16i/18i/21i-A I/O Link-II board B1 A20B-8100-0380 I/O Link-II board B2 A20B-8100-0381 Stand-alone type 16i/18i/21i-A I/O Link-II board B1 A20B-8100-0380 I/O Link-II board B2 A20B-8100-0381 PMi-D/H I/O Link-II board B A20B-8100-0381 Control software 654B series 654A series 654A series Maximum DI/DO size of the DI/DO data transfer function 128 bytes/128 bytes 128 bytes/128 bytes 128 bytes/128 bytes Maximum DI/DO size of the global I/O transfer function --- 48 bytes 48 bytes DI/DO allocatable area of the DI/DO data transfer function DI/DO allocatable area of the global I/O transfer function Status information allocatable area R0000-R0999 for both DI and DO (PMC-SA1/SA5) R0000-R1499 for both DI and DO (PMC-SB5) R0000-R2999 for both DI and DO (PMC-SB6) R0000-R0999 for both DI and DO (PMC-SA1/SA5) R0000-R1499 for both DI and DO (PMC-SB5) R0000-R2999 for both DI and DO (PMC-SB6) R0000-R1499 for both DI and DO (PMC-SB5) R0000-R2999 for both DI and DO (PMC-SB6) Reference items of this manual I,II III-2.1,III-2.3 IV-1,IV-4 V-3 I,II III-2.2,III-2.3 IV-1,IV-4 V-3 I,II III-2.2,III-2.3 IV-1, IV-6.1, IV-6.2, IV-6.4 V-5.2 JEMA net OPCN-1 certified device OPCN-1 certified device OPCN-1 certified device CAUTION The I/O Link-II board (A20B-2100-041) for PM-D/H and the I/O Link-II board (A20B-8100-0310) for PMi- D/H cannot use the global I/O transfer function because of a mixture with the other stations (master station and slave stations) using I/O Link-II boards B, B1, and B2. - 15 -
1.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04 1.5 GLOSSARY Key terms used this manual are explained below. OPCN-1 (formerly called JPCN-1 or JEMA net) Field network defined by the Japan Electrical Manufacturer's Association OPCN-1 certified device Master station Slave station Initialization service Input/output service Reset service Initial state Detachment Disconnection FANUC device that passed the OPCN-1 certification test Certification number: J990705JPCNM026 Date of certification: July 5, 1999 Station that establishes and cancels logical communication paths to multiple slave stations, manages the data transmission service issue sequence and error recovery sequence, and performs I/O transfer. One OPCN-1 network can include only one master station. Station that exercises communication control and performs I/O transfer to and from the master station according to instructions from the master station. One OPCN-1 network can include up to 31 slave stations. Service defined by OPCN-1 for information exchange and setting to establish logical communication paths between the master station and slave stations. When the initialization service is executed successfully, input/output service can be started. Service defined by OPCN-1 for DI/DO data transfer between the master station and slave stations Service defined by OPCN-1 for the master station to reset slave stations to the initial state State where no logical communication path is established State where communication (input/output service being performed) with the remote station is disabled State where communication is not performed (such as in the initial state or detached state) - 16 -
B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION DI data DO data Input data when viewed from the local station (master station or slave station)(caution) Output data when viewed from the local station (master station or slave station)(caution) CAUTION In the OPCN-1 specifications, data input/output is defined as data input/output viewed from the master station. Note that the use of the term in this manual for slave stations is opposite to the definition in the OPCN-1 specifications. For communication with devices of other manufacturers, check the definition of data input/output. DI/DO data transfer function Function for exchanging DI/DO data between the master station and slave stations of I/O Link-II. This function is implemented by input/output service of OPCN-1. Global I/O transfer function FANUC unique function. When DI/DO data is exchanged between the master station and multiple slave stations, a slave station receives DO data sent from the other slave stations to the master station, thus achieving I/O transfer between the slave stations. Successive error detach detection counter Maximum allowable number of successive communication errors. When this maximum number is exceeded, a detachment is detected. One scan Slave type Executing input/output service once for all slave stations connected to the network Initialization service parameter defined by OPCN-1 for determining the type of communication between the master station and slave stations - 17 -
1.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04 stypem Slave type set by the master station stypem bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Bits 7 and 6 : Bit 5 : Reserved (0 at all times) SA (whether information and I/O from the master station to a slave station are specified) - When SA = 0, information and I/O from the master station to a slave station are not specified. - When SA = 1, information and I/O from the master station to a slave station are specified Bit 4 : ST (whether a type of I/O from the master station to a slave station is specified) - When ST = 0, no type of I/O from the master station to a slave station is specified. - When ST = 0, a type of I/O from the master station to a slave station is specified. NOTE The setting of bits 3 to 1 is valid when ST = 1. Bit 3 : Bit 2 : Bit 1 : Bit 0 : DW (data write) Set DW = 1 to enable data write service. DR (data read) Set DR = 1 to enable data read service. DO (output) Set DO = 1 to perform input/output service and enable output. DI (input) Set DI = 1 to perform input/output service and enable input. stypes Slave type set by a slave station stypes bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Bits 7 to 4 : Bit 3 : Bit 2 : Bit 1 : Bit 0 : Reserved (0 at all times) DW (data write) Set DW = 1 to enable data write service. DR (data read) Set DR = 1 to enable data read service. DO (output from the master station) when viewed from the master station Set DO = 1 to perform input/output service and enable output. DI (input to the master station) when viewed from the master station Set DI = 1 to perform input/output service and enable input. - 18 -
III. OPERATION
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B 1 16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B This chapter describes the setting procedure for operating the master function and slave function. NOTE The parameters related to the I/O Link-II function are stored in the SRAM on an I/O Link-II board. When using an I/O Link-II board for the first time, initialize the SRAM on the board according to Section 1.3, "SETTING" of Part V, "MAINTENANCE" (for 16/18/21-B and 16/18-C) or Section 2.3 "SETTING" of the same part (for 16i/18i/21i-A/B). - 21 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 1.1 MASTER FUNCTION Display of the setting screen Procedure (1) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (2) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order. Screen 1-1 appears. Screen 1-1 - 22 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Setting items and display items Setting items Item MAX SLAVE NO. SCAN TIME STATUS ADDRESS OPTION1 OPTION2 DI/DO MAP MODE DI/DO DATA SIZE DO ADDRESS DI ADDRESS MESSAGE SIZE OUTPUT ADDRESS INPUT ADDRESS Table III-1-1 Description Maximum slave station number used for communication with the master station. Setting range: 1 to 31 Interval for performing one scan of input/output service. Set a value greater than the value of REFRESH TIME. Guideline for setting: SCAN TIME = MAX SLAVE NO. 2 + 2 Setting unit: 2 msec Setting range: 1 to 9999 Example of setting: When 4 is set in SCAN TIME, the setting of 8 msec is assumed. Start address of an area for storing communication status. Setting range: R area of the PMC Slave station communication monitoring time Recommended setting: 14 [hexadecimal] 40 msec Setting unit: msec Setting range: 03 to D0 (hexadecimal) Successive error detach detection counter. Recommended setting: 3 [hexadecimal] Setting range: 00 to FF (hexadecimal) When the default value 0 is used, the setting of 3 is assumed for operation. Determines the method of allocating a DI/DO data area. Setting: 1, 2 1: A DI data area and DO data area are allocated for the number of stations set in MAX SLAVE NO.. 2: A DI data area is allocated for the number of stations set in MAX SLAVE NO., and a DO data area is allocated for one station. DI/DO data area size. Setting range: 0 to 62 (16/18/21-B, 16/18-C) Setting range: 0 to 128 (LCD-mounted type 16i/18i/21i-A) (Unit: Bytes) DO data area start address. Setting range: R area of the PMC DI data area start address. Setting range: R area of the PMC Not used Not used Not used - 23 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 NOTE The baud rate cannot be changed, but is fixed at 1 Mbps. Display items Item REFRESH TIME. I/O LINK-II Table III-1-1 Description Interval at which DI data from all slave stations set in MAX SLAVE NO. is reflected in the R area of the PMC. Unit: 1 msec The series and edition of the EPROM installed on the I/O Link-II board are displayed. - 24 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Operations of the setting screen Setting parameters (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order. Screen 1-1 appears. (4) With the cursor keys, move the cursor to an item for which data is to be entered. (5) Enter data with the MDI keys. (6) Select the soft key [INPUT] or press the function key INPUT to execute the input of data. Example: Setting 2 in MAX SLAVE NO. (a) Move the cursor to MAX SLAVE NO.. (b) Enter 2 with the MDI key. (c) Select the soft key [INPUT] or press the function key INPUT to execute the input of data. Thus, the set data is stored in the nonvolatile memory on the I/O Link- II board. - 25 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 Deleting parameters (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order. Screen 1-1 appears. (4) With the cursor keys, move the cursor to an item whose setting to be deleted. (5) Select the soft key [DELETE] or press the function key DELETE to delete the data. Thus, the data is deleted from the nonvolatile memory on the I/O Link-II board. Deleting parameters in a batch (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order. Screen 1-1 appears. (4) Select the soft key [DELALL] to delete all data in a batch. Thus, all data is deleted in a batch from the nonvolatile memory on the I/O Link-II board. Restart (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order. Screen 1-1 appears. (4) Select the soft key [START]. The master function is restarted with the current settings displayed on Screen 1-1. - 26 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B (5) If the settings are correct, LINK STARTED is displayed, and initialization service is performed. (6) If a setting item is incorrect, START ERROR is displayed, and the system waits for the incorrect setting item to be corrected. CAUTION When the soft key [START] is selected, the set parameters are updated, and reset service is also performed for slave stations #1 to #[MAX SLAVE NO]. So, the same processing as performed when the power is turned on again after resetting the network to the initial state (initialization service for the slave stations input/output service) is performed. - 27 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 DI/DO data allocation of the master function DO data allocation (when DI/DO MAP MODE = 1) A DO area is allocated for each slave. [DO ADDRESS] DO data from the master station to slave station #1 DO data from the master station to +[DI/DO DATA SIZE] 1 slave station #2 DO data from the master station to +[DI/DO DATA SIZE] 2 slave station #3 DO data from the master station to +[DI/DO DATA SIZE] 3 slave station #4 : : : : : : +[DI/DO DATA SIZE] ([MAX SLAVE NO]-1) DO data from the master station to slave station #[MAX SLAVE NO] [DI/DO DATA SIZE] Example: When [MAX SLAVE NO] = 2, [DI/DO MAP MODE] = 1, [DO ADDRESS] = R0100, and [DI/DO ADDRESS SIZE] = 10, DO data is allocated as follows: R0100 R0110 DO data from the master station to slave station #1 DO data from the master station to slave station #2 DO data allocation (when DI/DO MAP MODE = 2) Common DO data is allocated for all slaves. [DO ADDRESS] DO data from the master station to slave stations #1 to slave station #[MAX SLAVE NO] [DI/DO DATA SIZE] - 28 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B DI data allocation (when DI/DO MAP MODE = 1 or 2) [DI ADDRESS] DI data from slave station #1 to the master station DI data from slave station #2 to the +[DI/DO DATA SIZE] 1 master station DI data from slave station #3 to the +[DI/DO DATA SIZE] 2 master station DI data from slave station #4 to the +[DI/DO DATA SIZE] 3 master station : : : : : : +[DI/DO DATA SIZE] ([MAX SLAVE NO]-1) DI data from slave station #[MAX SLAVE NO] to the master station [DI/DO DATA SIZE] Example: When [MAX SLAVE NO] = 3, [DI ADDRESS] = R0300, and [DI/DO ADDRESS SIZE] = 10, DI data is allocated as follows: R0300 R0310 R0320 DI data from slave station #1 to the master station DI data from slave station #2 to the master station DI data from slave station #3 to the master station - 29 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 Communication status for ladder detection of the master function Communication status allocation [STATUS ADDRESS] ERROR STATUS Status of communication with +1 slave station #1 Status of communication with +2 slave station #2 Status of communication with +3 slave station #3 : : : : : : Status of communication with +[MAX SLAVE NO] slave station #[MAX SLAVE NO] ERROR STATUS ERROR STATUS (1 byte): Communication line errors detected by the master station are indicated. bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Bit 7 : Bit 6 : Bit 5 : Bit 4 : Bit 3 : Bit 2 : Bits 1, 0 : Reserved (0 at all time) Short frame error Abort detection Detection of data consisting of an incorrect number of bits Overrun error detection FCS error detection Reserved (0 at all times) NOTE Many errors are caused by hardware failures (on communication boards or communication cables) and noise. Recheck the method of communication cable connection, terminating resistor, and noise protection. - 30 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Status of communication with remote slave stations Status of communication with remote slave stations #1 to #[MAX SLAVE NO]: The status of communication with each slave station is indicated (1 byte for each). bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Bit 7: Bits 6 to 1: Bit 0: LINK STATUS (status of the link with a slave station) - When LINK STATUS = 0, the link is disconnected. - When LINK STATUS = 1, communication is performed normally. Reserved (0 at all times) Communication error flag - When communication error flag = 0, the successive error detach detection counter is not exceeded. - When communication error flag = 1, the successive error detach detection counter is exceeded. - 31 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 1.2 SLAVE FUNCTION Display of the setting screen Procedure (1) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (2) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order. Screen 1-2 appears. Screen 1-2 - 32 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Setting items and display items Setting items Item MAX SLAVE NO. SCAN TIME STATUS ADDRESS OPTION1 OPTION2 DI/DO MAP MODE DI/DO DATA SIZE DO ADDRESS DI ADDRESS MESSAGE SIZE OUTPUT ADDRESS INPUT ADDRESS Table III-1-3 Description Maximum slave station number used for communication with the master station. Setting range: 1 to 31(Note) Station number of the slave station. Setting range: 1 to 31(Note) Start address of an area for storing communication status. Setting range: R area of the PMC Slave station communication monitoring time Guideline for setting: OPTION1 = MAX SLAVE NO. 5 Setting unit: 100 msec Setting range: 0000 to 1000 [hexadecimal] When the default value 0 is used, a value determined by the guideline for setting is assumed for operation. Not used Determines the method of allocating a DI/DO data area. Setting: 0, 2 0: DI/DO data transfer function A DI data area and DO data area are allocated for one station. 2: Global I/O transfer function(caution) A DI data area is allocated for the number of stations set in MAX SLAVE NO. plus 1, and a DO data area is allocated for one station. DI/DO data area size. For the DI/DO data transfer function Setting range: 0 to 32 (16/18/21-B) Setting range: 0 to 62 (16/18-C) Setting range: 0 to 128 (LCD-mounted type 16i/18i/21i-A) For the global I/O transfer function Setting range: 0 to 48 (Unit: Bytes) DO data area start address Setting range: R area of the PMC DI data area start address Setting range: R area of the PMC Not used Not used Not used CAUTION (*1) When using the global I/O transfer function, ensure that the DI data size and DO data size of each slave station on the network do not exceed 48 bytes. - 33 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 NOTE - The baud rate cannot be changed but is fixed at 1 Mbps. - When using the global I/O transfer function, set slave station numbers sequentially to allocate an area efficiently. Display items I/O LINK-II Item Table III-1-4 Description The series and edition of the EPROM installed on the I/O Link-II board are displayed. - 34 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Operations of the setting screen Setting parameters (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order. Screen 1-2 appears. (4) With the cursor keys, move the cursor to an item for which data is to be entered. (5) Enter data with the MDI keys. (6) Select the soft key [INPUT] or press the function key INPUT to execute the input of data. Example: Setting 2 in MAX SLAVE NO. (a) Move the cursor to MAX SLAVE NO.. (b) Enter 2 with the MDI key. (c) Select the soft key [INPUT] or press the function key INPUT to execute the input of data. Thus, the set data is stored in the nonvolatile memory on the I/O Link- II board. - 35 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 Deleting parameters (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order. Screen 1-2 appears. (4) With the cursor keys, move the cursor to an item whose setting to be deleted. (5) Select the soft key [DELETE] or press the function key DELETE to delete the data. Thus, the data is deleted from the nonvolatile memory on the I/O Link-II board. Deleting parameters in a batch (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order. Screen 1-2 appears. (4) Select the soft key [DELALL] to delete all data in a batch. Thus, all data is deleted in a batch from the nonvolatile memory on the I/O Link-II board. - 36 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Restart (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order. Screen 1-2 appears. (4) Select the soft key [START]. The slave function is restarted with the current settings displayed on Screen 1-2. (5) If the settings are correct, LINK STARTED is displayed, and initialization service is awaited. (6) If a setting item is incorrect, START ERROR is displayed, and the system waits for the incorrect setting item to be corrected. NOTE The soft key [START] provides an auxiliary way to validate settings modified on this screen. If the soft key [START] is selected after modifying settings, communication may be suspended halfway, and may not be performed normally, depending on the state of the master station. In such a case, restart the master station and slave station. - 37 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 DI/DO data allocation of the slave function DO data allocation [DO ADDRESS] DO data from the local slave station to the master station [DI/DO DATA SIZE] DI data allocation when DI/DO data transfer is set (when DI/DO MAP MODE = 0) [DO ADDRESS] - 38 - DI data from the master station to the local slave station [DI/DO DATA SIZE] DI data allocation when global I/O transfer is set (when DI/DO MAP MODE = 2) [DO ADDRESS] DI data from the master station to the local slave station DO data from slave station #1 to the +[DI/DO DATA SIZE] 1 master station DO data from slave station #2 to the +[DI/DO DATA SIZE] 2 master station DO data from slave station #3 to the +[DI/DO DATA SIZE] 3 master station : : Not used.(the area for the local slave +[DI/DO DATA SIZE] station is not used. The area can be [STATION NO] used for other purposes such as a DO data output area for the local station.) : : +[DI/DO DATA SIZE] [MAX SLAVE NO] DO data from slave station #[MAX SLAVE NO] to the master station [DI/DO DATA SIZE] Example: When [STATION NO] = 2, [MAX SLAVE NO] = 3, [DI ADDRESS] = R0300, and [DI/DO DATA SIZE] = 10, DI data is allocated as follows: R0300 R0310 R0320 R0330 DI data from the master station to slave station #2 DO data from slave station #1 to the master station Not used DO data from slave station #3 to the master station NOTE For global I/O transfer, note the following when allocating DI data: - [DI/DO DATA SIZE] must match the maximum size of other slaves. - The total DI data area size required is [DI/DO DATA SIZE] [MAX SLAVE NO].
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Restrictions on the global I/O transfer function Conditions for taking in DO data from a remote slave station to the master station When the two conditions below are satisfied, DO data from a remote slave station to the master station is taken in. Condition 1 : 48 bytes x bytes y bytes where x: Size of DI data from the master station to the local slave station y: Size of DO data from a remote slave station to the master station Condition 2 : Station m Station n where m: [MAX SLAVE NO] set at the local slave station n: Station number of a remote slave station Example: When the station number of the local slave station is 2, there are five remote slave stations, and each slave station is set as follows: - Setting of slave station #1: DO data size = 16 bytes - Setting of slave station #2: [MAX SLAVE NO] = 4, [STATION NO] = 2, [DI/DO MAP MODE] =2, [DI/DO DATA SIZE] = 32 - Setting of slave station #3: DO data size = 32 bytes - Setting of slave station #4: DO data size = 48 bytes - Setting of slave station #5: DO data size = 8 bytes According to the restrictions on global I/O transfer: - Slave station #4 does not satisfy condition 1. - Slave station #5 does not satisfy condition 2. So, slave station #2 takes in only DO data from slave station #1 to the master station and DO data from slave station #3 to the master station. DI data allocation at slave station #2 DO data from slave station #1 (16 bytes) 32 bytes Not used (16 bytes) Not used (Area for the local station number) 32 bytes DO data from slave station #3 32 bytes Not used (For slave station #4) 32 bytes - 39 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 Communication status for ladder detection of the slave function Communication status allocation (when DI/DO MAP MODE = 0 [DI/DO data transfer]) [STATUS ADDRESS] Status of communication with the master station Communication status allocation (when DI/DO MAP MODE = 2 [global I/O transfer]) [STATUS ADDRESS] Status of communication with the master station +1 Status of communication with slave station #1 +2 Status of communication with slave station #2 +3 Status of communication with slave station #3 : : (This area corresponds to the local slave station, and is not +[STATION NO] used. This area cannot be used for other purposes.) : : +[MAX SLAVE NO] Status of communication with slave station #[MAX SLAVE NO] Status of communication with the master station Status of communication with the master station (1 byte): The status of communication with the master station is indicated. bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Bit 7 : Bit 6 : Bit 5 : Bit 4 : Bit 3 : Bit 2 : Bits 1, 0 : LINK STATUS (status of the link with the master station) - When LINK STATUS = 0, the link is disconnected. - When LINK STATUS = 1, communication is performed normally. Short frame error Abort detection Detection of data consisting of an incorrect number of bits Overrun error detection FCS error detection Reserved (0 at all times) NOTE Many errors are caused by hardware failures (on communication boards or communication cables) and noise. Recheck the method of communication cable connection, terminating resistor, and noise protection. - 40 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Status of communication with remote slave stations Status of communication with remote slave stations #1 to #[MAX SLAVE NO]: The status of reception of DO data from remote slave stations to the master station is indicated (1 byte for each). bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Bit 7 : Bits 6 to 0 : LINK STATUS (status of the link with the master station) - When LINK STATUS = 0, the link is disconnected. - When LINK STATUS = 1, communication is performed normally. Reserved (0 at all times) - 41 -
1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 1.3 DATA CONCURRENCY When DI data is handled by a ladder program, the I/O Link-II function guarantees the concurrency of data on a byte-by-byte basis, but does not guarantee the concurrency of multiple bytes of data. The I/O Link-II function does not exchanges data in synchronism with a ladder program, so that the function does not guarantees the concurrency of DI data consisting of 2 bytes or more. This means that when a ladder program reads 2-byte DI data, for example, the higher byte and lower byte of the data may be updated at different timings. Example where concurrency is not guaranteed When the 2-byte data 1234 (hex) is entered from the I/O Link-II board to the area R0300 set to the value 0000 (hex), the ladder program may read the value 0034 (hex). DI data 34 R area of the PMC R0300 00 00 R0300 00 34 12 If the ladder program reads R0300 during this period, 0034 (hex) is read. R0300 12 34 Example of countermeasure: Control using synchronization flags Concurrency can be guaranteed by providing a synchronization flag before and after multi-byte data and synchronizing the data with the flags. An example of guaranteeing the concurrency of 6-byte data is given below. (1) Data structure A synchronization flag is prepared at the byte position preceding the 6-byte data and at the byte position following the 6-byte data, thus allocating an 8-byte area in total. R0099 Synchronization flag 1 R0100 : Data section R0105 R0106 Synchronization flag 2 (2) Processing on the data write side The data is updated using the procedure below. 1 Synchronization flag 1 is incremented. 2 The data section is updated. 3 The same value as set in synchronization flag 1 is set in synchronization flag 2. - 42 -
B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B (3) Processing on the data read side The data is processed using the procedure below. 1 At the start of the second level, the 8 bytes are copied from R0099 to the synchronization area R0199. 2 A check is made to see if R0199 = R0206. 3 If R0199 = R0206, R0200 is handled as 6-byte data. CAUTION If the size of the data section to be synchronized is increased by combining multiple bytes of data, synchronization may become difficult. In such a case, divide the data section on a variable-by-variable basis before setting synchronization flags. - 43 -
2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h OPERATION B-62714EN/04 2 LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h This chapter describes the setting procedure for operating the master function and slave function. NOTE Notes on PMi-D/H - With PMi-D/H, only the slave function can be used. - With PMi-D/H, the I/O Link-II board (A20B-8100-0310) and I/O Link-II board B (A20B-8100-0381) can be used. This chapter provides descriptions based on the use of I/O Link-II B. When using the I/O Link-II board, the same specifications as for Power Mate-D/F/H described in Chapter 3 are applicable. So, see Chapter 3. - 44 -
B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h 2.1 MASTER FUNCTION Display of the setting screen Procedure (1) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (2) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order. Screen 2-1 appears. Screen 2-1 (3) Select the soft key [MASTER]. Screen 2-2 appears. Screen 2-2 - 45 -
2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h OPERATION B-62714EN/04 (4) Select the soft key [ADDR] on Screen 2-2. Screen 2-3 appears. When setting 15 stations or more, switch the screen with the page keys and. Screen 2-3 - 46 -
B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h Setting items and display items Setting items Item MAX SLAVE NO. SCAN TIME BAUD-RATE STATUS ADDRESS OPTION1 OPTION2 DO ADDR DO SIZ DI ADDR DI SIZ Table III-2-1 Description Maximum slave station number used for communication with the master station. Setting range: 1 to 31 Interval for performing one scan of input/output service. A maximum speed is set automatically according to [MAX SLAVE NO], so that this parameter need not be set. Communication speed. Setting range: 0 to 3 0: 1.0 Mbps 1: 500 kbps 2: 250 kbps 3: 125 kbps Two methods of setting are available: - Input using numeric keys - Input by soft key selection (Displayed when the cursor is placed on this parameter) Start address of an area for storing communication status. Setting range: R area of the PMC The storing of communication status can be disabled by selecting the soft key [DISABLE] displayed when the cursor is placed on this parameter. When the storing of communication status is disabled, "----" is displayed. Not used Successive error detach detection counter. Recommended setting: 3 [hexadecimal] Setting range: 00 to FF (hexadecimal) When the default value 0 is used, the setting of 3 is assumed for operation. DO data area start address. Setting range: R area of the PMC DO data area size. Setting range: 0 to 128 (Unit: Bytes) When DO is not used, set 0. DI data area start address. Setting range: R area of the PMC DI data area size. Setting range: 0 to 128 (Unit: Bytes) When DI is not used, set 0. - 47 -
2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h OPERATION B-62714EN/04 Item TYPE MAXT REFRESH TIME Table III-2-1 Description Parameter stypem for initializing slave stations. Setting range: 31 to 33 (hexadecimal) Set one of the following values according to the type of communication: - When enabling both DO and DI: 33 (hexadecimal) - When enabling both DI only: 31 (hexadecimal) - When enabling both DO only: 32 (hexadecimal) Parameter max_int (slave station communication monitoring time) for initializing slave stations. Setting range: 0 to 65535 (Unit: 10 msec) When no slave station needs to monitor the communication of the master station, set 0 (for waiting infinitely). Interval at which DI data from all slave stations set in MAX SLAVE NO. is reflected in the R area of the PMC. Unit: 1 msec Operations of the setting screen Setting parameters (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], [IOLNK2], and [MASTER] in this order. Screen 2-2 appears. (4) With the cursor keys, move the cursor to an item for which data is to be entered. (5) Enter data with the MDI keys. (6) Select the soft key [INPUT] to execute the input of data. Example: Setting 100 in MAX SLAVE NO. (a) Move the cursor to MAXT. - 48 -
B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h (b) Enter 100 with the MDI keys. (c) Select the soft key [INPUT] to execute the input of data. Thus, the set data is stored in the nonvolatile memory on the CNC. Operating the auxiliary soft key [SEQ] Based on DI/DO ADDRESS and SIZE of the station where the cursor is placed, DI/DO ADDRESS areas can be automatically allocated sequentially for the subsequent stations. For DI/DO SIZE, TYPE, and MAXT, the same values as set for the slave where the cursor is placed are set. Example: Allocating addresses for all stations sequentially when the values of DI or DO SIZE are the same for all stations and the values of the initialization service parameters (TYPE, MAXT) are the same for all stations (1) For station #1, set the start address of DI/DO ADDRESS, DI/DO SIZE, TYPE, and MAXT. (See Screen 2-a.) Screen 2-a (2) Check that the cursor is placed on station #1. (3) Select this soft key. - 49 -
2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h OPERATION B-62714EN/04 (4) The confirmation message "ARE YOU READY?" is displayed in the lower-left corner of the screen. (5) After checking each parameter, select the soft key [YES] for automatic setting. (See Screen 2-b.) NOTE When setting an arbitrary station number and up, move the cursor to the station number, then perform the operation described above. Screen 2-b - 50 -
B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h Operating the auxiliary soft key [SAME] The same value can be set in the parameter column where the cursor is placed. Example: Setting 16 for DI SIZE of all stations (1) Set 16 for DI SIZE of an arbitrary station. (See Screen 2-c.) Screen 2-c (2) Check that the cursor is placed on the DI SIZE parameter column. (3) Select this soft key. (4) The confirmation message "ARE YOU READY?" is displayed in the lower-left corner of the screen. - 51 -
2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h OPERATION B-62714EN/04 (5) After checking the parameter, select the soft key [YES] for automatic setting. (See Screen 2-d.) Screen 2-d - 52 -
B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h Operating the auxiliary soft key [ADDR] Based on DI/DO SIZE of the station where the cursor is placed, DI/DO ADDRESS areas can be automatically allocated sequentially for the subsequent stations. The values of DI/DO SIZE, TYPE, and MAXT are not affected. Example: Allocating addresses for all stations sequentially when the value of DI/DO SIZE differs from one station to another (1) Set DI/DO SIZE for each station. (2) For station #1, set the start address of DI/DO ADDRESS. (See Screen 2-e.) Screen 2-e (3) Check that the cursor is placed on station #1. (4) Select this soft key. (5) The confirmation message "ARE YOU READY?" is displayed in the lower-left corner of the screen. (6) After checking each parameter, select the soft key [YES] for automatic setting. (See Screen 2-f.) NOTE When setting an arbitrary station number and up, move the cursor to the station number, then perform the operation described above. - 53 -
2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h OPERATION B-62714EN/04 Screen 2-f NOTE When the soft keys for the auxiliary address allocation functions are used, the confirmation message "ARE YOU READY?" is displayed, and addresses are allocated automatically after confirmation. Automatic address allocation is performed not only for the stations displayed on the screen but also for slave station #1 to #[MAX SLAVE NO]. - 54 -
B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h Restart (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], [IOLNK2], and [MASTER] in this order. Screen 2-2 appears. (4) Select the soft key [START]. The master function is restarted with the current settings displayed on Screen 2-2 or Screen 2-3. (5) If the settings are correct, LINK STARTED is displayed. (6) If a setting item is incorrect, PARAMETERS ARE WRONG is displayed. CAUTION When the soft key [START] is selected, the set parameters are updated, and reset service is also performed for slave stations #1 to #[MAX SLAVE NO]. So, the same processing as performed when the power is turned on again after resetting the network to the initial state (initialization service for all slave stations input/output service) is performed. - 55 -
2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h OPERATION B-62714EN/04 DI/DO data allocation of the master function DO data allocation A DO data area can be set for each slave station according to [DO ADDR] and [DO SIZ]. NOTE A DO data area can be shared by slave stations by setting the same DO data area start address and the same DO data area size for each slave station. DI data allocation A DI data area can be set for each slave station according to [DI ADDR] and [DI SIZ]. CAUTION No DI data area can be shared by slave stations. Example: A 32-byte DO data area for slave station #1 is allocated starting at R0100, a 32-byte DI data area for slave station #1 is allocated starting at R0300, a 48-byte DO data area for slave station #2 is allocated starting at R0200, and a 48-byte DI data area for slave station #2 is allocated starting at R0400. The DI data area and DI data areas are allocated as shown below. R0100 DO data from the master station to slave station #1 32 bytes R0200 DO data from the master station to slave station #2 48 bytes R0300 DI data from slave station #1 to the master station 32 bytes R0400 DI data from slave station #2 to the master station 48 bytes - 56 -
B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h Communication status for ladder detection of the master function Communication status allocation [STATUS ADDRESS] +1 +2 +3 ERROR STATUS Status of communication with slave station #1 Status of communication with slave station #2 Status of communication with slave station #3 : : : : : : +[MAX SLAVE NO] Status of communication with slave station #[MAX SLAVE NO] ERROR STATUS ERROR STATUS (1 byte) : Communication line errors detected by the master station are indicated. bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Bits 7 to 5 : Bit 4 : Bit 3 : Bit 1 : Bit 0 : Reserved (0 at all time) Abort detection CRC error detection Detection of data consisting of an incorrect number of bits Receive buffer overflow CAUTION Many errors are caused by hardware failures (on communication boards or communication cables) and noise. Recheck the method of communication cable connection, terminating resistor, and noise protection. - 57 -
2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h OPERATION B-62714EN/04 Status of communication with remote slave stations Status of communication with remote slave stations #1 to #[MAX SLAVE NO] : The status of communication with each slave station is indicated (1 byte for each). bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Bit 7 : Bits 6 to 1 : Bit 0 : LINK STATUS (status of the link with a slave station) - When LINK STATUS = 0, the link is disconnected. - When LINK STATUS = 1, communication is performed normally. Reserved (0 at all times) Communication error flag - When communication error flag = 0, the successive error detach detection counter is not exceeded. - When communication error flag = 1, the successive error detach detection counter is exceeded. Communication status for user visual check of the master function User visual check allows the user to visually check communication status while a network is being built or during operation after a network is built. This status information is displayed by selecting the soft key [STATUS] on the setting screen (Screen 2-2) for the master station. Screen 2-6 (Screen 2-6 indicates that communication with slave stations #1 and #5 is normal, but communication with the other slave stations is disconnected.) - 58 -
B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h ERROR STATUS ERROR STATUS (1 byte) : Communication line errors detected by the master station are indicated in hexadecimal. bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Bits 7 to 5 : Bit 4 : Bit 3 : Bit 1 : Bit 0 : Reserved (0 at all time) Abort detection CRC error detection Detection of data consisting of an incorrect number of bits Receive buffer overflow LINK STATUS with remote slave stations Link status with remote slave stations #1 to #[MAX SLAVE NO]: The detailed status of communication with each slave station are indicated (1 byte each): "NO" : Slave station number "LINK" : Status of the link with a slave station "SERV" : Code representing a service where an error was detected "LAYR" : Code representing a communication layer where an error was detected "CODE" : Code representing the cause of an error Table III-2-5 indicates the communication status patterns indicated by LINK STATUS. LINK SERV LAYR CODE Description Cause/action ON 00H 00H 00H Input/output normal: Input/output service is being performed with a target slave station --------------------- normally. OFF 00H 00H 00H During initialization: A target slave station is being polled for initialization service. Turn on the power to a target slave station or make a target slave station ready for communication. ER01 30H 81H 20H ER02 30H 80H A1H Initialization instruction rejected: An attempt to perform initialization service for a target slave station is rejected by the slave station because of an initialization parameter mismatch. Invalid initialization response parameter: Initialization service was performed for a target slave station, but an initialization success response returned from the slave station is invalid Check the initialization parameters (I/O SIZE, slave type) of the master station and target slave station. A response from the target slave station includes a protocol-related error. If this error occurs frequently, ask the manufacturer of the target slave station to make a check. - 59 -
2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h OPERATION B-62714EN/04 LINK SERV LAYR CODE Description Cause/action ER03 10H 80H A2H ER04 10H 70H 61H ER05 30H 70H 90H Slave station detached: After communication is established, the value of the successive error detach detection counter is exceeded, and communication with the target slave station is disabled. No input/output data: A response frame for input/output service from a target slave station contains no data. Abnormal initialization response command: A response for initialization service from a target slave station is abnormal. When input/output service is performed with a target slave station, ER03 occurs if the value of the successive error detach detection counter is exceeded for a cause. If this error occurs frequently, first check for hardware failures (on communication boards, communication cables) and check noise protection. A response from the target slave station includes a protocol-related error. If this error occurs frequently, ask the manufacturer of the target slave station to make a check. A response frame from a target slave station is destroyed. If this error occurs frequently, first check for hardware failures (on communication boards, communication cables) and check noise protection. If this error still occurs, ask the manufacturer of the target slave station to make a check. NOTE The codes indicated by SERV, LAYR, and CODE are defined by OPCN-1. When asking the manufacturer of a target slave station to make a check, inform the manufacturer of these codes. CONNECTION MONITOR CONNECTION MONITOR: The communication status of each slave station is indicated. One of the following values is indicated: "0" : Normal communication "-" : Disconnected "E" : Error(from ER01 to ER05 indicated in Table III-2-5) " " (blank): Slave station not included in MAX SLAVE NO. NOTE LINK STATUS and CONNECTION MONITOR provide real-time communication status indications. So, for an error that periodically occurs, the indication blinks. - 60 -
B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h 2.2 SLAVE FUNCTION Display of the setting screen Procedure (1) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (2) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order. Screen 2-4 appears. Screen 2-4 (3) Select the soft key [SLAVE]. Screen 2-5 appears. Screen 2-5 - 61 -
2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h OPERATION B-62714EN/04 Setting items Item STATION NO. BAUD-RATE STATUS ADDRESS OPTION1 OPTION2 DI/DO MAP MODE MAX SLAVE NO. DO ADDRESS DO SIZE Table III-2-4 Description Station number of the slave station. Setting range: 1 to 31(Note) Communication speed. Setting range: 0 to 3 0: 1.0 Mbps 1: 500 kbps 2: 250 kbps 3: 125 kbps Two methods of setting are available: - Input using numeric keys - Input by soft key selection (Displayed when the cursor is placed on this parameter) Start address of an area for storing communication status. Setting range: R area of the PMC The storing of communication status can be disabled by selecting the soft key [DISABLE] displayed when the cursor is placed on this parameter. When the storing of communication status is disabled, "----" is displayed. Not used Not used Determines the method of allocating a DI/DO data area. Setting: 0, 1 0: DI/DO data transfer function A DI data area and DO data area are allocated for one station. 1: Global I/O transfer function A DI data area is allocated for the number of stations set in MAX SLAVE NO. plus 1, and a DO data area is allocated for one station. Two methods of setting are available: input using numeric keys and input by soft key selection. (Displayed when the cursor is placed on this parameter) Maximum slave number that takes in DO data when global I/O transfer is performed. Setting range: 1 to 31 When DI/DO data transfer (NORMAL) is selected in DI/DO MAP MODE, this parameter is disabled and "-- " is displayed. DO data area start address. Setting range: R area of the PMC DO data area size. Setting range: 0 to 128(Caution) (Unit: Bytes) When DO is not used, set 0. - 62 -
B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h Item DI ADDRESS DI SIZE Table III-2-4 Description DI data area start address. Setting range: R area of the PMC DI data area size. Setting range: 0 to 128(Caution) (Unit: Bytes) When DI is not used, set 0. Operations of the setting screen CAUTION When using the global I/O transfer function, ensure that the DI data size and DO data size of each slave station on the network do not exceed 48 bytes. NOTE When using the global I/O transfer function, set slave station numbers sequentially to allocate an area efficiently. Setting parameters (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], [IOLNK2], and [SLAVE] in this order. Screen 2-5 appears. (4) With the cursor keys, move the cursor to an item for which data is to be entered. (5) Enter data with the MDI keys. (6) Select the soft key [INPUT] to execute the input of data. Example: Setting 128 in DI SIZE (a) Move the cursor to MAXT. - 63 -
2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-d/h OPERATION B-62714EN/04 (b) Enter 128 with the MDI keys. (c) Select the soft key [INPUT] to execute the input of data. Thus, the set data is stored in the nonvolatile memory of the CNC. Restart (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], [IOLNK2], and [SLAVE] in this order. Screen 2-5 appears. (4) Select the soft key [START]. The slave function is restarted with the current settings displayed on Screen 2-5. (5) If the settings are correct, LINK STARTED is displayed. (6) If a setting item is incorrect, PARAMETERS ARE WRONG is displayed. NOTE When LINK STARTED is displayed, the slave station waits for initialization service from the master station. - 64 -