Description Programmable automation controller with integrated 0/00 -Bit thernet communications. wo asynchronous communications ports (wo RS-232 or ne RS-232 + ne RS-485) Up to 24 odular I/ bays n-board aster ncoder / Registration Inputs or Four 24V Sinking Digital Inputs. 5200 Specifications General Value Description Supply voltage (,2) ption P = 0 ption P = Supply urrent Quiescent Fully-Loaded 8-27.0 VD 0-27.0 VD PU / XP 0 ma / 25 ma 270mA / 25 ma xternal +5VD power 5VD +/-0% 2 AD emperature perating Storage 0 to 50 o -25 to 85 o For 24.0 VD nominal systems. For 2.0 VD nominal systems. ontroller I/ apacities (controller capacities are not mutually inclusive) Number of I/ bays per rack Number of I/ bays per system I/ apacity per Rack Digital I/0 Analog Inputs Analog utputs otion Axis High Speed Inputs High Speed Inputs ncoder Inputs ype ermination Resistor ax. Frequency Registration Inputs / 24V DINs in. V IH ax. V IL ax. V IN ax. I IN Input resistance ommunications apacities thernet Speed edia ype RS-232 ption = ption = 2 ax. Speed ax. xd / RxD voltage Isolated Power Voltage urrent RS-485 ption = 2 ax. Speed At Nominal supply voltage (2VD or 24VD) No I/ modules installed, no ommunications No I/ modules installed, both RS232 and 00bit Link active Derived internal to the controller to be used to power analog I/ modules as well as external encoder circuits. Refer to the Recommended ounting rientation section for proper mounting instructions. 6 24 PU Rack + 3 xpansion Racks = 24 I/ bays PU / xpansion 48 / 48 24 / 24 48 / 48 6 / 0 4 / 0 5V Diff. 00 hm 6 Hz 0.73 * VS 0.6 * VS VS.2 mad 20k Ω ±0% 0/00 bps Base-X 8-Pin elco 500 VD 2 Ports 38400 baud 4 / 6 Pin elco 500 VD ±0 VD 5VD +-0% BD ma 38,400 baud 6 Pin elco 500 VD 0-5 VD 5VD +-0% +V, -V, DIR voltage range Isolated Power Voltage opyright 2004 ontrol urrent echnology BD orporation ma Page of 5 6 Servo and/or Stepper axis See specifications and part numbers below for more information. RS-485 compliant he min threshold voltage at which the input will change from an FF state to an N state. he max threshold voltage at which the input will change from an N state to an FF state. he absolute max input voltage. he max current flowing into the input with +24VD applied to the input.. Input Resistance to the controller s supply voltage return (VS_RN). onforms to I standard 802.3 Auto-Negotiating, Full or Half Duplex. See pinout below Port #2 will be configured for RS-485. 9200 default See pinout below. he isolation voltage between any port to main PU. 5V +/-0% to power external communication devices; Port 2 nly Port #2 nly; aster ode nly 9200 default See pinout below. he isolation voltage between any port to main PU. DIR utput: 0V = ransmit, 5V = Receive 5VD for external communication devices; Port 2 nly : odel 5200 ontroller
: odel 5200 ontrollers onnector Identification NS ption H = ption H = 2 2 H 0 R N 00 PWR S2 RG RG2 B B2 2 S S3 PHA PHB 2 3 4 5 2 3 4 5 2 H 0 R N 00 PWR S2 DIN DIN2 B B2 2 S S3 DIN3 DIN4 2 3 4 5 2 3 4 5 onnector Pinouts omm & omm2 RS232 / RS485 Pinouts Pin # ption = ption =2 (Port 2 nly) 4 +5V +5 2 RS232 xd RS485 V+ 3 ommon ommon 4 ommon ommon 5 RS232 RxD RS485 V- 6 +5V DIR thernet 0/00 Base- Pinouts Pin # Signal X0+ 2 2 x0-3 RX+ 4 N 8 5 N 6 RX- 7 N 8 N Power and I/ erminations ption H = ption H = 2 B- +VS Input +VS Input B-2 (4) Registration DIN # B-3 (4) nc. Phase +A DIN #3 B-4 (4) nc. Phase +B DIN #4 B-5 +5 VD utput +5 VD utput B2- VS Return VS Return B2-2 (4) Registration DIN #2 B2-3 (4) nc. Phase -A VS Return B2-4 (4) nc. Phase -B VS Return B2-5 VS Return VS Return LD Identification thernet # 0mB Status thernet #2 00mB Status PWR S/2/3 RG/2 & PHA/B DIN/2/3/4 ff = No connection Green vs. Yellow = Half vs. Full Duplex Flashing = Activity ff = No connection Green vs. Yellow = Half vs. Full Duplex Flashing = Activity ff = Power Failure n = Normal peration All ff = Normal peration S Flashing = Software Fault S2 Solid =Hardware Fault S3 Flashing = DHP Negotiating ff = pen ircuit n = losed ircuit. When analog I/ modules are installed in a controller, it is recommended that the controller be powered via a dedicated linear power supply. 2. Power to each controller should by individually fused with a 32VD (maximum) rated 5.0 amp, fast-acting fuse. 3. For proper operation, use approved supplied xpansion ables NLY. 4. No onnection on xpansion Racks opyright 2004 ontrol echnology orporation Page 2 of 5
echanical Specifications Dimensions 9.5" 8.9" 8.3" 0.8" 3.0".7".8" SHWN WIH FLUSH UNING BRAK (080-50030) Recommended ounting rientations VRIAL 5.8".9" 4.9" SHWN WIH RIGH-ANGL UNING BRAK (080-50040) VRALL HIGH = 6.0" 080-50030 RIGH-ANGL UNING BRAK VRIAL : odel 5200 ontrollers 080-50030 FLUSH UNING BRAK NS:. De-rate operating temperatures to 0 to 45 if mounted in any other orientation than described above 2. All mounting instruction and physical dimensions pertain to xpansion Racks as well. opyright 2004 ontrol echnology orporation Page 3 of 5
xpansion Rack onnections IN:.25" AX: 2.50" : odel 5200 ontroller 5200 PU RAK ABL PN#: 00-5200 WARNING: NLY US APPRVD XPANSIN ABLS. WARRANY IS VIDD IF AN UNAPPRVD, DAGD, R DIFID XPANSIN ABL IS USD. 5200 XPANSIN RAK Part Numbers: XXnnnn P H cc XXnnnn P H cc Rack ype Power High Speed Inputs ommunications emory ustom ode PU Rack B5220 0 8-32V 0 None 0 None 0.5B NVRA 00 0-32V wo Diff ncoders (5V) wo Registration (24V) 2 Four 24VD Sinking Digital Inputs B Flash wo RS-232 3.5B NVRA 5 B Flash 2 ne RS-232 ne RS-485 2 3.5B NVRA 5 B Flash 3 5.5B NVRA 7 B Flash xpansion Rack B520 0 8-32V 0 None 0 None 0 None 00 0-32V NS opyright 2004 ontrol echnology orporation Page 4 of 5
Applications / Users Guides : odel 5200 ontroller Doc. ID 95-52000 odel 5200 Remote Administration Guide 95-520002 odel 5200 ommunications Guide 95-520003 odel 5200 Script Language Guide 95-520004 odel 5200 Users Programming Guide 95-520005 odel 5200 Bootloader Installation Guide 95-520006 Quick Reference Register Guide 95-520007 odel 5200 Analog odules Application Guide AN-000A Quickstep User s Guide AN-00A Quickstep Programming Guide AN-050 Load Utility User s Guide Part Number -A -B - -D -20A -20B -22A -30A -30B -30-30D -3A -3B -3-3D -32A -32B -40A -50A Description I/ odules Digital Input odule (ight VD Sourcing Inputs) Digital Input odule (ight VD Sinking Inputs) Digital Input odule (ight +5 VD Sourcing Inputs) Digital Input odule (ight +5 VD Sinking Inputs) Digital utput odule (ight VD Sourcing utputs) Digital utput odule (ight +5 VD Sourcing utputs) Digital utput odule (ight VD Sinking utputs) itle Analog I/ ombo odule (wo ±0 VD Analog Inputs; wo ±0 VD Analog utputs) Analog I/ ombo odule (wo ±20 mvd Analog Inputs; wo ±0 VD Analog utputs) Analog I/ ombo odule (wo 4-20 mad Analog Inputs; wo ±0 VD Analog utputs) Analog I/ ombo odule (wo ±00 mvd / hermocouple; wo ±0 VD Analog utputs) Analog Input odule (Four ±0 VD Analog Inputs) Analog Input odule (Four ±20 mvd Analog Inputs) Analog Input odule (Four 4-20 mad Analog Inputs) Analog Input odule (Four ±00 mvd / hermocouple Analog Inputs) Analog utput odule (Six ±0 VD Analog utputs, Fully Isolated) Analog utput odule (ight ±0 VD Analog utputs) Dual Axis Servo odule (wo ±0 VD Analog Servo utputs; wo VD Sourcing Registration Inputs; wo +5 VD Diff-nded ncoder Inputs) Dual Axis Stepper odule (Four +5 VD Diff-nded Step/Direction utputs; ight VD Sourcing Inputs) iscellaneous Hardware Part Number Description 080-50030 Flush ounting Brackets 080-50040 Right-Angle ounting Brackets 000-52000 4 xpansion able (Note: ach expansion racks come with one expansion cable) he information in this document is subject to change without notice. Any software described in this document is provided under license agreement and may be used or copied only in accordance with the terms of the license agreement. he information, drawings, and illustrations contained herein are the property of ontrol echnology orporation. No part of this manual may be reproduced or distributed by any means, electronic or mechanical, for any purpose other than the purchaser s personal use, without the express written consent of ontrol echnology orporation. opyright 2004 ontrol echnology orporation Page 5 of 5