Application Example 03/2017 Display of SINAMICS Fault Messages in WinCC V7.4 SINAMICS G120, WinCC V7.4 https://support.industry.siemens.com/cs/ww/de/view/109744939
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Table of Contents Table of Contents Warranty and Liability... 2 1 Task... 4 1.1 Overview... 4 2 Solution... 5 2.1 Configuration... 5 2.2 Hardware and software components... 6 2.2.1 Applicability... 6 2.2.2 Components used... 6 3 Basic information... 7 3.1 Accessing the converter parameters... 7 3.2 Creating fault messages in the controller... 8 4 Drive configuring and engineering... 9 4.1 Adding the frequency converter to the project... 9 4.2 Setting the Ethernet address... 10 4.3 Executing the Commissioning Wizard... 11 5 PLC configuring and engineering... 15 5.1 Adding a controller to the project... 15 5.2 Creating a tags table... 17 5.3 Adding the SINA_PARA_S block to the controller... 18 5.4 Generating a text list with the SINAMICS XML Parser... 23 5.5 Program Alarm engineering... 24 6 HMI configuring and engineering... 31 6.1 Set PG/PC interface... 31 6.2 Preparing the project environment in SIMATIC WinCC... 32 6.3 Establishing the connection to the S7-1500 controller... 33 6.4 Loading the tags... 35 6.5 Downloading AS messages from the controller... 36 6.6 Alarm view engineering... 38 6.7 VB script engineering... 39 6.7.1 Fault message script engineering... 40 6.7.2 Warning message script engineering... 42 7 Using the application... 44 7.1 Sample project commissioning... 44 7.2 Using the sample project... 44 8 Further Notes, Tips & Tricks, etc.... 45 9 Links & Literature... 46 10 History... 46 Entry ID: 109744939, V1.0, 03/2017 3
1 Task 1.1 Overview 1 Task 1.1 Overview Description of the automation task This application example shows you how to read out warning and fault messages from the frequency converter and display them in the WinCC V7.4 alarm view. Overview of the automation task The illustration below provides an overview of the automation task. Error 8001 Entry ID: 109744939, V1.0, 03/2017 4
2 Solution 2.1 Configuration 2 Solution 2.1 Configuration Diagram Figure 2-1 PROFINET IE Example Using WinCC V7.4, you want to: Display warning and fault messages via the alarm view Required knowledge To implement the solution described in this document, basic knowledge of the following topics is required: Automation technology Commissioning of the SINAMICS G120 frequency converter Entry ID: 109744939, V1.0, 03/2017 5
2 Solution 2.2 Hardware and software components 2.2 Hardware and software components 2.2.1 Applicability This application is valid for TIA Portal V14 WinCC V7.4 2.2.2 Components used The application was created using the following components: Hardware components Table 2-1 Component Qty Article number Note SINAMICS Control Unit CU240E-2 PN-F 1 6SL3244-0BB13-1FA0 Firmware >= V4.7 SINAMICS PM240 1 6SL3224-0BE13-7UA0 SIMATIC IPC 677D 1 6AV7260-5GM40-0XX0 Alternatively, you can use a different IPC. SIMATIC S7 1516-3 PN/DP 1 6ES7516-3AN00-0AB0 Alternatively, you can use a different S7-1500. Low-voltage motor 1 1LA7060-4AB10-Z Software components Table 2-2 Component Qty Article number Note SINAMICS Startdrive V14 Upd 2 1 6SL3072-4EA02-0XA0 STEP 7 1 6ES7822-1AA04-0YA5 Professional V14 Upd 1 WinCC V7.4 Upd 2 1 6AV63.1-...7-4 Example files and projects The following list includes all files and projects that are used in this example. Table 2-3 Component Note 109744939_FU_CODE_v14.zip This zip file contains the PLC project. 109744939_HMI_CODE_v7.4.zip This zip file contains the WinCC project. 109744939_HMI_FU_DOKU_v14_d.pdf The present document. Entry ID: 109744939, V1.0, 03/2017 6
3 Basic information 3.1 Accessing the converter parameters 3 Basic information 3.1 Accessing the converter parameters The block SINA_PARA_S of the S7-1500 provides access to the parameters in the SINAMICS drive. The SINA block is used to read parameter 2132 (current warning messages) and parameter 2131 (current fault messages). The warning and fault messages show as program alarms in the WinCC V7.4 alarm view. The text list includes the fault and warning message of the related SINAMICS drive. Figure 3-1 Frequency converter Controller WinCC V7.4 Sina Para Program Alarm Text list Entry ID: 109744939, V1.0, 03/2017 7
3 Basic information 3.2 Creating fault messages in the controller 3.2 Creating fault messages in the controller The Industry Online Support provides an XML file for your drive component and the related firmware which includes fault and warning messages. This file must be downloaded from the Internet. You can convert the XML file to an Excel format using the XML Parser tool. This Excel file can then be inserted into a text list of your TIA Portal project. The text list is called up in the PLC though a program alarm. Afterwards, the entries are displayed as a fault and warning message in the alarm view of the HMI. Figure 3-2 Siemens Industry Online Support XML file XML Parser program Excel file TIA Portal (Text list) Entry ID: 109744939, V1.0, 03/2017 8
4 Drive configuring and engineering 4.1 Adding the frequency converter to the project 4 Drive configuring and engineering 4.1 Adding the frequency converter to the project Once the Startdrive option package is installed in TIA Portal, you can add, configure, and parametrize the G120 as a new device. You can also engineer the frequency converter with STARTER plus SSP for version 4.7 or higher. For the Startdrive option package, please refer to the Entry ID: 68034568 Table 4-1 1. Add a Control Unit to your project: To do this, go to Add new device Drives in the project navigation and select your Control Unit. 2. Add the power module to your Control Unit. Entry ID: 109744939, V1.0, 03/2017 9
4 Drive configuring and engineering 4.2 Setting the Ethernet address 4.2 Setting the Ethernet address To establish an Ethernet connection, you must assign an IP address to the SINAMICS converter. To do this, the SINAMICS offers the following options: Table 4-2 Procedure 1. In the Online access menu, double-click the command Update accessible devices. 2. In the list of accessible devices, select the drive and activate Online & diagnostics. Then assign an IP address and a PROFINET name to the converter. Entry ID: 109744939, V1.0, 03/2017 10
4 Drive configuring and engineering 4.3 Executing the Commissioning Wizard 4.3 Executing the Commissioning Wizard The Startdrive Commissioning Wizard allows you to perform a fast commissioning. Startdrive supports here an off-line commissioning in the project or an online commissioning directly on the drive unit. After an off-line commissioning, download the engineering project from the PG/PC to the device; after an online commissioning, download the engineering project from the drive unit to your project. In the next step, you will learn about online commissioning. Note Quick online commissioning Before starting the commissioning, you have to connect Startdrive Online to the drive unit. Table 4-3 1. In the project navigator, select the drive unit and select Go online from the context menu. 2. Double-click Commissioning in the project navigator. A window appears in the working area. Click Commissioning Wizard in the working area. The wizard starts. 3 Set the open-loop/closed-loop control type. Click Next to confirm the settings. Entry ID: 109744939, V1.0, 03/2017 11
4 Drive configuring and engineering 4.3 Executing the Commissioning Wizard 4 Select the setpoints and command sources. Click Next to confirm the settings. 5 The motor standard used is IEC motor 50Hz SI units ; the power unit application is Load duty cycle with high overload for vector drives. Click Next to confirm the settings. Entry ID: 109744939, V1.0, 03/2017 12
4 Drive configuring and engineering 4.3 Executing the Commissioning Wizard 6 Enter the motor data from the motor nameplate into the motor dialog. Click Next to confirm the settings. 7 In the Important parameters dialog, you can customize the ramp-up times, the current limit, and the minimum and maximum speed. Click Next to confirm the settings. Entry ID: 109744939, V1.0, 03/2017 13
4 Drive configuring and engineering 4.3 Executing the Commissioning Wizard 8 Specify the motor identification. Click Next to confirm the settings. 9 Confirm your settings in the summary with the Finish button. Entry ID: 109744939, V1.0, 03/2017 14
5 PLC configuring and engineering 5.1 Adding a controller to the project 5 PLC configuring and engineering 5.1 Adding a controller to the project Table 5-1 1. Add a controller to your project. To do so, go to Add new device Controllers in the project navigation and select your controller. Entry ID: 109744939, V1.0, 03/2017 15
5 PLC configuring and engineering 5.1 Adding a controller to the project 2. Select a subnet and assign an IP address to the controller. 3 Open the Devices & networks view. Assign a controller to the control unit. Entry ID: 109744939, V1.0, 03/2017 16
5 PLC configuring and engineering 5.2 Creating a tags table 5.2 Creating a tags table Table 5-2 1. Create a new G120 tags table. 2. Create the following flag variables for the blocks SINA_PARA_S and Program_Alarm. Entry ID: 109744939, V1.0, 03/2017 17
5 PLC configuring and engineering 5.3 Adding the SINA_PARA_S block to the controller 5.3 Adding the SINA_PARA_S block to the controller The DriveLib library provides standard blocks for easy implementation of a cyclic/acyclic communication connection between a SIMATIC S7-300/400/1200/1500 controller in TIA portal and a SINAMICS S/G converter system drive. The SINA PARA function block is used to easily connect different SINAMICS S/G converter systems to a SIMATIC S7 controller. The block can be used with the following CPUs: S7-300/400/1200/1500. The acyclic communication block FB287 (SINA_PARA_S) provides the user with a predefined interface for easy read/write access to any SINAMICS drive parameters. The user has to define only the parameter number, a possible index, and for write access a parameter value. Once started, the job is processed autonomously. For more information about the block, please refer to the Entry ID: 109475044. Entry ID: 109744939, V1.0, 03/2017 18
5 PLC configuring and engineering 5.3 Adding the SINA_PARA_S block to the controller 1. In TIA Portal, open the Libraries task card. 2. Add the SINA_PARA_S block to your organization block OB1. Entry ID: 109744939, V1.0, 03/2017 19
5 PLC configuring and engineering 5.3 Adding the SINA_PARA_S block to the controller 3 Read out the fault warning [parameter 2131] of the SINAMICS G120 using the SINA_PARA_S block. For the read stop start, the PLC tag StartFaultmessage was created in chapter 5.2. The current fault number is written to the ReadFaultNumber tag. Input signal Type Meaning Start BOOLEAN Start of read job ReadWrite BOOLEAN Type of job 0 = read, 1 = write LAddr HW-IO/INT Hardware ID/address of axis or drive Parameters INT Parameter number [parameter 947 = warning message] Value Write REAL Value of parameter AxisNO INT Axis number/axis ID for system with multiple axes ValueRead REAL Value of read parameter Entry ID: 109744939, V1.0, 03/2017 20
5 PLC configuring and engineering 5.3 Adding the SINA_PARA_S block to the controller 4 Read out the warning message [parameter 2132] of the SINAMICS G120 using the SINA_PARA_S block. For the read job start, the PLC tag StartWarningmessage was created in chapter 5.2. The current warning number is written to the ReadWarningNumber tag. Input signal Type Meaning Start BOOLEAN Start of read job ReadWrite BOOLEAN Type of job 0 = read, 1 = write LAddr HW-IO/INT Hardware ID/address of axis or drive Parameters INT Parameter number [parameter 2110 = warning message] Value Write REAL Value of parameter AxisNO INT Axis number/axis ID for system with multiple axes ValueRead REAL Value of read parameter Entry ID: 109744939, V1.0, 03/2017 21
5 PLC configuring and engineering 5.3 Adding the SINA_PARA_S block to the controller 5 For the communication from the SINA_PARA_S block to the Program Alarm block, a data type adaption from a floating point data type to a fixed point data type is required. 6 For the communication from the SINA_PARA_S block to the Program Alarm block, a data type adaption from a floating point data type to a fixed point data type is required. Entry ID: 109744939, V1.0, 03/2017 22
5 PLC configuring and engineering 5.4 Generating a text list with the SINAMICS XML Parser 5.4 Generating a text list with the SINAMICS XML Parser The Industry Online Support provides an XML file for your drive component and the related firmware which includes fault and warning messages. For the SINAMICS Control Unit CU240E-2 PN-F firmware version 4.7 described in the application example, the fault and warning messages can be found at the following Entry ID link: 92554110. You can convert the XML file to an Excel format using the XML Parser tool. The following pages show how to convert the fault and warning messages for an CU240E-2 PN-F to an Excel format. Table 5-3 1. From Industry Online Support, download the fault and warning messages for your related SINAMICS Control Unit and your firmware version to your computer. 2. Create an Excel table with fault and warning messages using the XML parser. For further information on the XML parser, refer to the entry ID: 77467239 3 Create a text list for the drive s fault and warning messages in the controller. 4 Add the fault and warning messages from the Excel file to the newly created text list. Entry ID: 109744939, V1.0, 03/2017 23
5 PLC configuring and engineering 5.5 Program Alarm engineering 5.5 Program Alarm engineering Mode of operation of Program_Alarm The instruction Create program message with associated values monitors a signal and generates an incoming program message when the SIG parameter changes from 0 to 1. When the signal changes from 1 to 0, an outgoing program message is generated. The selection whether or not the message must be acknowledged depends on the alarm class engineered. The block must not be acknowledged by default. Note The STEP 7 engineering steps for the message block Program_Alarm are valid for the visualisation versions WinCC Basic/Comfort/Advanced, WinCC Professional, and WinCC V7.4. Table 5-4 1. Create a function block to be able to call up the Program_Alarm block. Entry ID: 109744939, V1.0, 03/2017 24
5 PLC configuring and engineering 5.5 Program Alarm engineering 2. Under task card Instructions > Extended Instructions, open the Alarming folder. Entry ID: 109744939, V1.0, 03/2017 25
5 PLC configuring and engineering 5.5 Program Alarm engineering 3 Drag & drop the message block Program_Alarm_1 into an empty network of your FB. Confirm the call option with OK. 4 Connect the Program_Alarm_1 block added to the tags you have created in chapter 5.2. Entry ID: 109744939, V1.0, 03/2017 26
5 PLC configuring and engineering 5.5 Program Alarm engineering 5 Drag & drop the Program_Alarm_2 block into an empty network of your FB. Confirm the call option with OK. 6 Connect the Program_Alarm_2 block added to the tags you have created in chapter 5.2. Entry ID: 109744939, V1.0, 03/2017 27
5 PLC configuring and engineering 5.5 Program Alarm engineering 7 To edit the messages, click Alarm in the Properties tab. You have the following options here: - Edit Alarm Class, Priority, and Alarm Text (basic settings), - Select Display Class, Group ID and Logging (advanced settings), and - Define further message texts. 8 By right-clicking in the message text input window, you can select several options from the context menu to specify further the message texts. Open in Program_Alarm_1 the context menu Insert a dynamic parameter (text list)... Entry ID: 109744939, V1.0, 03/2017 28
5 PLC configuring and engineering 5.5 Program Alarm engineering 9 Select the text list which has been created in chapter 5.4. Select the tag which has been created in chapter 5.2. 10 Open in Program Alarm_2 the context menu Insert a dynamic parameter (text list)... Entry ID: 109744939, V1.0, 03/2017 29
5 PLC configuring and engineering 5.5 Program Alarm engineering 11 Select the text list which has been created in chapter 5.4. Select the tag which has been created in chapter 5.2. 12 Call up the Program Alarm Frequency Converter block in your Main Program. 13 Download your project to the Controller. Entry ID: 109744939, V1.0, 03/2017 30
6 HMI configuring and engineering 6.1 Set PG/PC interface 6 HMI configuring and engineering 6.1 Set PG/PC interface For more information on the PG/PC interface, please refer to the Entry - ID: 79689088. Table 6-1 1. In Windows, select the entry PG/PC interface under Start Control Panel Setting the PG/PC interface. 2. In the window Setting the PG/PC interface, select the desired interface under Interface Parameter Assignment Used. 3 Confirm the dialog with OK. Entry ID: 109744939, V1.0, 03/2017 31
6 HMI configuring and engineering 6.2 Preparing the project environment in SIMATIC WinCC 6.2 Preparing the project environment in SIMATIC WinCC Table 6-2 1. Start the SIMATIC WinCC Explorer. 2. Click the Computer icon in the WinCC Explorer. Then click the computer name. 3 Click Use Local Computer Name in the Computer properties General window. Confirm your selection with OK. Entry ID: 109744939, V1.0, 03/2017 32
6 HMI configuring and engineering 6.3 Establishing the connection to the S7-1500 controller 6.3 Establishing the connection to the S7-1500 controller Make sure that the interface is identical with your PG / PC interface in Windows. Table 6-3 1. Open the Tag Management in WinCC. 2. In the Tag Management, select Add new driver SIMATIC S7 1200, S7-1500 Channel. 3 Create a new connection. Entry ID: 109744939, V1.0, 03/2017 33
6 HMI configuring and engineering 6.3 Establishing the connection to the S7-1500 controller 4 Open the connection parameters of the new connection. 5 Enter the IP address of your S7-1500. Select S7ONLINE as Access point. Select an S71500 connection as Product family. Entry ID: 109744939, V1.0, 03/2017 34
6 HMI configuring and engineering 6.4 Loading the tags 6.4 Loading the tags Table 6-4 1. Start Runtime. 2. Open the Tag Management editor. 3 Read out the tags from the controller. To do this, go to AS Symbols Read from AS 4 Select the tags below. Entry ID: 109744939, V1.0, 03/2017 35
6 HMI configuring and engineering 6.5 Downloading AS messages from the controller 6.5 Downloading AS messages from the controller Table 6-5 1. Start Runtime. 2. Open the Alarm Logging editor. 3 Under AS Messages, right-click the connection to open the context menu. Click Load from AS. Entry ID: 109744939, V1.0, 03/2017 36
6 HMI configuring and engineering 6.5 Downloading AS messages from the controller 4 The system messages are being transferred. 5 Now, you have the AS Messages and AS Text Lists tabs available. Select the AS Messages tab. 6 Under Properties for the new messages, set the the Message type to Alarm and the Message Class to Error. 7 Select the alarm and fault messages from the AS text list. Entry ID: 109744939, V1.0, 03/2017 37
6 HMI configuring and engineering 6.6 Alarm view engineering 6.6 Alarm view engineering Table 6-6 1. Open the Graphics Designer. 2. Insert an Alarm View into the desired screen in order to display the messages on the HMI. To insert an Alarm View, use drag and drop to move the alarm view from the Controls task card into your screen. 3 Open the Configuration Dialog. 4 Open the Message Lists tab. Move the message texts into the message blocks using drag & drop. Entry ID: 109744939, V1.0, 03/2017 38
6 HMI configuring and engineering 6.7 VB script engineering 6.7 VB script engineering When you press the right mouse button, you activate the SINA PARA_S block. This block transfers the fault message and the warning message from the frequency converter to the controller. When you release the right mouse button, it triggers the Program Alarm block which transfers the fault message or the warning message from the controller to the WinCC AlarmControl. Figure 6-1 Press Release SINA Para reads the warning message or the fault message The value of the SINA PARA is written to Programm Alarm Entry ID: 109744939, V1.0, 03/2017 39
6 HMI configuring and engineering 6.7 VB script engineering 6.7.1 Fault message script engineering Table 6-7 1. Open the Graphics Designer. 2. Engineer a Fault Message button into your screen. 3 Execute the following VB script when the right mouse button is pressed. Dim obj, obj2 Set obj = HMIRuntime.Tags("StartFaultmessage") obj.write True HMIRuntime.Trace obj.value Set obj2 = HMIRuntime.Tags("StartFaultAlarm") obj2.write False HMIRuntime.Trace obj2.value Entry ID: 109744939, V1.0, 03/2017 40
6 HMI configuring and engineering 6.7 VB script engineering 4 Execute the following VB script when the right mouse button is released. Dim obj1, obj2 Set obj1 = HMIRuntime.Tags("StartFaultmessage") obj1.write False HMIRuntime.Trace obj1.value Set obj2 = HMIRuntime.Tags("StartFaultAlarm") obj2.write = true HMIRuntime.Trace obj2.value Entry ID: 109744939, V1.0, 03/2017 41
6 HMI configuring and engineering 6.7 VB script engineering 6.7.2 Warning message script engineering Table 6-8 1. Open the Graphics Designer. 2. Engineer a Warning Message button into your screen. 3 Execute the following VB Script when the right mouse button is pressed. Dim obj, obj2 Set obj = HMIRuntime.Tags("StartWarningmessage") obj.write True HMIRuntime.Trace obj.value Set obj2 = HMIRuntime.Tags("StartWarningAlarm") obj2.write False HMIRuntime.Trace obj2.value Entry ID: 109744939, V1.0, 03/2017 42
6 HMI configuring and engineering 6.7 VB script engineering 4 Execute the following VB Script when the right mouse button is released. Dim obj1, obj2 Set obj1 = HMIRuntime.Tags("StartWarningmessage") obj1.write False HMIRuntime.Trace obj1.value Set obj2 = HMIRuntime.Tags("StartWarningAlarm") obj2.write True HMIRuntime.Trace obj2.value Entry ID: 109744939, V1.0, 03/2017 43
7 Using the application 7.1 Sample project commissioning 7 Using the application Before you start the engineered project, check the wiring of the components. 7.1 Sample project commissioning Table 7-1 1. Unzip the file 109738320_HMI_FU_CODE_v14.zip. 2. Start TIA Portal. 3 Download the SIMATIC Startdrive project to your frequency converter. 4 Download the SIMATIC STEP 7 project to your controller. 5 Start the WinCC Explorer. 6 Download the SIMATIC WinCC project to your PC station. 7.2 Using the sample project Figure 7-1 Table 7-2 1. There are two buttons which allow you to read out the warning and fault message. 2. As soon as the faults have been set to outgoing in the drive, they can be acknowledged using the related button. Entry ID: 109744939, V1.0, 03/2017 44
8 Further Notes, Tips & Tricks, etc. 8 Further Notes, Tips & Tricks, etc. Resizing the alarm text in the Alarm Control To show the complete message text in the Alarm Control, you must resize the alarm text. In the Control, go to Properties Message Blocks. Resize the alarm text length. Figure 8-1 Entry ID: 109744939, V1.0, 03/2017 45
9 Links & Literature 9 Links & Literature Table 9-1 Topic \1\ Siemens Industry Online Support https://support.industry.siemens.com \2\ Download page of the entry https://support.industry.siemens.com/cs/ww/de/view/109744939 10 History Table 10-1 Version Date Change V1.0 03/2017 First version Entry ID: 109744939, V1.0, 03/2017 46