TRANS-MINI MATIC START UNIT 1.Introduction 1.1 General Specifications The unit provides automatic start and stop the engine and protect the generator system. Both automatic and manual control is possible. A test mode is also available which allows the generator to be run for checking the generator system. The unit calculates engine RPM from Magnetic Pickup sensor input (Trans-Mini.MPU devices only) and/or generator voltage signal. At Trans-Mini.CAN devices, unit gets engine RPM information from J1939 ECU and/or generator voltage signal. The unit monitors J1939 ECU messages and provides remote start/stop control via J1939 protocol at only Trans-Mini.CAN devices. In the event that the engine fails to start on the first attempt, the attempt will be repeated a programmed number of times or until successful. The unit monitors generator operation and gives warning of any faults that are detected. If a fault is detected, the unit shuts down the engine and shows the failure message on the LCD play. The unit has Remote Start input for remote control of the engine. 1.2 Warranty EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date. This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely. 1.3 Maintenance Repairs should only be performed by trained and specialized personnel. Cut power to the device before accessing internal parts. Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external plastic case. Introduction Brochure. ENG TRANS-MINI 1 V9 8/14
Ýçindekiler 2. Installation! Before beginning installation of this product, please read the instruction manual and warnings below carefully. A visual inspection of this product for possible damage occured during shipment is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product. If there is danger of serious accident resulting from a failure or defect in this unit, power off the system and seperate the electrical connection of the device from the system. Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented. Ýçindekiler 2.1 Configuration The unit can be programmed using the buttons and LCD play on the front panel or PC Software. Ýçindekiler 2.2 Panel Mounting The unit is designed for panel mounting. Fixing is by two screw fixings. 1- Insert the unit in the panel cut-out from the front. 2- Insert the fixings in the slotted at the corners of the unit and tighten the fixing screws to secure the unit against the panel.! During the equipment is putted in hole on the metal panel while mechanical installation some metal burrs can cause injury on hands, you must be careful. 81mm 7mm 81mm 111mm Figure 2.1 Front View Figure 2.2 Panel Cut-Out 2
2.3 Electrical Connection TRANS-MINI three phase connections schematic GENERATOR L1 L2 L3 N! 3! FUSE-1 RL1 G MPU 4 21 - + SCR 23 22 4 3 2 1 H(+) SCR L(-) Max. 3V J1939 ECUs! 2 IT CAN BE USED AS A DIGITAL INPUT BY SELECTING FROM THE PROGRAM PARAMETERS * 13 14 15 16 2 19 18 17 12 11 * * * FUSE-2 Sender Common BATTERY - BATTERY + Configurable Input-3 Remote Start or Configurable Input-2 D+(W.L.) Charge Alt.! 1 Configurable Analog Input Temperature Sender or High Temperature Switch Oil Pressure Sender or Low Oil Pressure Switch To Engine Earth Emergency Stop or Configurable Input-1 BATTERY - TO LOAD TRANSISTOR OUTPUTS MAX. 1 A BATTERY + 7 8 9 1 6 5 Configurable Output-6 Configurable Output-5 Configurable Output-4 Configurable Output-3 Crank Or Configurable Output-2 Fuel Or Configurable Output-1 RL1 BATTERY - FUSE-1 2 A. T FUSE-2 7 A. T! 1- Connect the unit as shown in the appropriate diagram. Be sure to connect the battery supply the right way round and battery negative should be grounded. 2- The CAN interface requires that a 12 Ohms terminator is fitted to each end of the communications link. This termination resistor is fitted internally into the unit. So it is not required externally. The screen is grounded at one end ONLY. 3- Screened cable must be used for connecting the Magnetic Pickup, ensuring that the screen is grounded at one end ONLY. 4- Current transformers secondary should be grounded. 3
3. Changing And Saving Parameters Values Operation Screen GENERATOR V12: 38V I1: 2A PF1:-.84 Fq:5.Hz On load Program Language Event log PROGRAM Operator setting Technician setting Factory adjustment Press Enter button for 2 seconds to access the menu options. When the Enter button is pressed, the parameters section is asked for accessing to parameters. Press the Up or Down buttons to select the section you wish to view/change. PROGRAM Operator setting Technician setting Factory adjustment Press the Enter button. TECHNICIAN SETTING Password Enter password with cursor (Up, Down and Next) buttons. TECHNICIAN SETTING Password 162 Note1: If Enter button is pressed and the technician password is zero, Password screen is ignored. Press the Enter button to confirm password. If the password is incorrect, the unit will drop out of program mode. TECHNICIAN SETTING System Generator Engine Inputs Press the Up or Down buttons to select the main parameter group you wish to view/change. TECHNICIAN SETTING System Generator Engine Inputs Press Enter button to access to all parameters page in currently main parameter group. GENERATOR Volt level Frequency level Current level & act. Power level Press Enter button to access to all parameters in currently parameter page. GENERATOR VOLT LEVEL Under volt shutdown Under volt prealarm Under volt reset Over volt shutdown Press the Enter button to view parameter value. GENERATOR VOLT LEVEL Under volt shutdown 32 Vac Parameter can be changed with Up and Down buttons. GENERATOR VOLT LEVEL Under volt shutdown 325 Vac GENERATOR VOLT LEVEL Under volt shutdown Under volt prealarm Under volt reset Over volt shutdown Press Enter button to confirm the changed value. To exit from programming mode any time, press Stop/Reset button for 2 seconds. GENERATOR Volt level Frequency level Current level & act. Power level When the Stop/Reset button is pressed any time, previous page can be accessed. GENERATOR V12: 38V I1: 2A PF1:-.84 Fq:5.Hz On load Operation Screen 4
4. Parameters 4.1 Operator Parameters 4.1.1 Generator GENERATOR VOLT LEVEL (Generator->Volt level) Under volt shutdown Generator Under Voltage Shutdown Under volt prealarm Generator Under Voltage Pre-Alarm Under volt reset Generator Under Voltage Pre-Alarm Reset Over volt shutdown Generator Over Voltage Shutdown Over volt prealarm Generator Over Voltage Pre-Alarm Over volt reset Generator Over Voltage Pre-Alarm Reset Shutdown delay time Generator Voltage Shutdown Delay Time 6() 6 32 V 6() 6 6 6 6 6 34 35 44 V V V 6() 6 42 V 6 6 4 V. 1. 1. GENERATOR FREQ LEVEL (Generator->Frequency level) Nominal frequency Nominal Alternator Frequency 3. 75. 5. Hz Under freq shutdown Generator Under Frequency Shutdown 3.() 75. 43. Hz Under freq prealarm Generator Under Frequency Pre-Alarm 3.() 75. 45. Hz Under freq reset Over freq shutdown Over freq prealarm Over freq reset Generator Under Frequency Pre-Alarm Reset Generator Over Frequency Shutdown Generator Over Frequency Pre-Alarm Generator Over Frequency Pre-Alarm Reset 3. 3.() 3.() 3. 75. 75. 75. 75. 46. 58. 55. 54. Hz Hz Hz Hz Shutdown delay time Generator Frequency Shutdown Delay Time. 1. 1. GENERATOR CUR LEVEL (Generator->Current level) Under cur. set Under cur. prealarm Under cur. reset Over cur. set Over cur. prealarm Over cur. reset Generator Under Current Set Generator Under Current Pre-Alarm Generator Under Current Pre-Alarm Reset Generator Over Current Set Generator Over Current Pre-Alarm Generator Over Current Pre-Alarm Reset 1 A () A 5 A A () 999 A 998 A GEN POWER LEVEL (Generator->Power level) Under power shutdown Under power prealarm Under power reset Over power shutdown Over power prealarm Over power reset Shutdown delay time Reverse power set Generator Under Power Shutdown Generator Under Power Pre-Alarm Generator Under Power Pre-Alarm Reset Generator Over Power Shutdown Generator Over Power Pre-Alarm Generator Over Power Pre-Alarm Reset Generator Power Shutdown Delay Time Reverse Power Set Min () () () () - Max 99 Default 5 2 kw Note: = able 5
4.2 Technician Parameters 4.2.1 System SYSTEM NETWORK (System->Network) CT ratio Current Transformer Ratio PT ratio Voltage Transformer Ratio Type of AC system Generator rating Select AC system; Generator rating set - 1 Phase 2 Wire 1-3 Phase 4 Wire 2-2 Phase 3 Wire L1-L2 3-2 Phase 3 Wire L1-L3 Min Max Default 5 1 1 5 1 3 1 3 BREAKERS (System->Breakers) Type of Breaker Hardware Breaker Selection Gen.brk.cls.relay Gen Close Breaker Relay Type Gen.brk.cls.time Gen Close Timer Gen.brk.open relay Gen Open Breaker Relay Type Gen.brk.open time Gen Open Timer Break.close puls.time Break.open pulse time Transfer time Spring loading time Retry number Breaker Close Pulse Time Breaker Open Pulse Time Transfer Time Spring Loading Time Retry Number LCD DISPLAY (System->LCD play) Language* 1 Language Selection Contrast Digital Contrast Auto scroll time Auto Scroll Time Auto scroll number* 2 Auto Scroll Number Err. mesg scroll time Scroll Time For Error Messages () 3 1 NOR / PULS 1 25 5 NOR / PULS 1 25 5. 1..5. 1..5 25 2 1 25 1 25 3 5 ENGLISH/CHINESE ENGLISH 4 9 5 () 25 1 9 3 1 25 2 COMMUNICATION (System->Communication) Slave address Slave Address 1 247 1 Baud rate Baud Rate - 12 baud 1-24 baud 2-48 baud 3-96 baud 4-192 baud 5-384 baud 5 3 Parity Parity 2 - NONE 1 - ODD 2 - EVEN Stop bit Stop Bit (-> 1 stop bit,1-> 2 stop bit) 1 Note: * 1 = Selectable value of this parameter is ENGLISH/TURKISH at Trans-Mini.XXX (TR) devices. * 2 = Max. value of this parameter is equal to 15 at Trans-Mini.CAN devices NOR / PULS : Normal / Pulse = able 6
DATE & TIME SET (System->Date & time set) RTC Real time clock enable/able Year Year Month Month Day Week Hour Minute ond Min Max Default ENABL/DISBL ENABL 99 1 12 Date 1 31 Day of week 1 7 Hour 23 Minute 59 ond 59 DEFAULT SETTINGS (System->Default settings) Save setting to def. Save setting to default Reset default sets Reset default sets Reset factory sets Reset factory sets PASSWORD SETTINGS (System->Password settings) Operator password Operator Password Technician password Technician Password YES / NO NO YES / NO NO YES / NO NO 4.2.2 Generator GENERATOR VOLT LEVEL (Generator->Volt level) Under volt shutdown Generator Under Voltage Shutdown Under volt prealarm Generator Under Voltage Pre-Alarm Under volt reset Generator Under Voltage Pre-Alarm Reset Over volt shutdown Generator Over Voltage Shutdown Over volt prealarm Generator Over Voltage Pre-Alarm Over volt reset Generator Over Voltage Pre-Alarm Reset Shutdown delay time Generator Voltage Shutdown Delay Time 6() 6 32 V 6() 6 6 6 6 6 34 35 44 V V V 6() 6 42 V 6 6 4 V. 1. 1. GENERATOR FREQ LEVEL (Generator->Frequency level) Nominal frequency Nominal Alternator Frequency 3. 75. 5. Hz Under freq shutdown Generator Under Frequency Shutdown 3.() 75. 43. Hz Under freq prealarm Generator Under Frequency Pre-Alarm 3.() 75. 45. Hz Under freq reset Over freq shutdown Over freq prealarm Over freq reset Generator Under Frequency Pre-Alarm Reset Generator Over Frequency Shutdown Generator Over Frequency Pre-Alarm Generator Over Frequency Pre-Alarm Reset 3. 3.() 3.() 3. 75. 75. 75. 75. 46. 58. 55. 54. Hz Hz Hz Hz Shutdown delay time Generator Frequency Shutdown Delay Time. 1. 1. Note: = able 7
GEN CUR LEVEL & ACT (Generator->Current level & act.) Under cur. set Generator Under Current Set Under cur. prealarm Generator Under Current Pre-Alarm Under cur. reset Generator Under Current Pre-Alarm Reset Under cur. act. Generator Under Current Actions - Disable 1 - Warning (Alarm Only, No Shutdown) 2 - Electrical Trip (Alarm/Off Load Generator Followed By Shutdown After Cooling) 3 - Shutdown (Alarm And Shutdown) Under act. delay time Over cur. set Over cur. prealarm Over cur. reset Over cur. act. Over act. delay time Short circuit cur. Generator Under Current Actions Delay Time Generator Over Current Set Generator Over Current Pre-Alarm Generator Over Current Pre-Alarm Reset Generator Over Current Actions - Disable 1 - Warning (Alarm Only, No Shutdown) 2 - Electrical Trip (Alarm/Off Load Generator Followed By Shutdown After Cooling) 3 - Shutdown (Alarm And Shutdown) Generator Over Current Actions Delay Time Generator Short Circuit Current Set Min Max Default 1 () 5 () 3 99 () () 3 99 2 999 998 2 A A A A A A A GEN POWER LEVEL (Generator->Power level) Under power shutdown Under power prealarm Under power reset Over power shutdown Over power prealarm Over power reset Shutdown delay time Reverse power set Reverse power act. Rv.pow.act.delay time Generator Under Power Shutdown Generator Under Power Pre-Alarm Generator Under Power Pre-Alarm Reset Generator Over Power Shutdown Generator Over Power Pre-Alarm Generator Over Power Pre-Alarm Reset Generator Power Shutdown Delay Time Reverse Power Set Reverse Power Actions - Disable 1 - Warning (Alarm Only, No Shutdown) 2 - Electrical Trip (Alarm/Off Load Generator Followed By Shutdown After Cooling) 3 - Shutdown (Alarm And Shutdown) Reverse Power Action Delay Time Min () () () () Max Default 5 99 2 - kw () 3 () 99 2 GENERATOR GENERAL (Generator->General) Sens.option gen.freq Sensing Options Generator Frq En/Dis ENABL/DISBL ENABL Sens.opt.pickup&flywh* 3 Sensing Opt Pickup En/Dis & Flywheel () 1 DISBL All warning are latch All Warnings Are Latched En/Dis ENABL/DISBL DISBL Note: * 3 = This parameter is only available at Trans-Mini.MPU = able 8
4.2.3 Engine ENGINE START OPTIONS (Engine->Starting options) Horn prior start Audible Alarm Prior To Starting En/Dis ENABL/DISBL DISBL No. of crank attemp Cranking time Number Of Start Attempts Cranking Time 1 1 1 99 3 5 Crank rest time Crank Rest Time 5 99 1 Pickup fail delay* 4 Pickup Sensor Fail Delay(Pickup).1 1. 3. ENG. CRANK DISCONNECT (Engine->Crank connect) Generator frequency Crank Disconnect On Gen. Frequency 25. 75. 3. Hz Engine speed Crank Disconnect On Engine RPM 5 6 5 RPM Generator volt Crank Disconnect On Gen. Voltage 6 () 6 3 V Alt. Charge volt Crank Disconnect On Charge Alt. Voltage 6. () 3. V Oil pressure Crank Disconnect On Oil Pressure 1. () 3. BAR ENGINE SPEED SETS (Engine->Speed settings) Nominal speed Nominal Speed 5 5 15 RPM Under speed shutdown Engine Under Speed Shutdown 5() 5 RPM Under speed prealarm Engine Under Speed Prealarm 5() 5 RPM Under speed reset Engine Under Speed Prealarm Reset 5 5 5 RPM Over speed shutdown Over speed prealarm Engine Over Speed Shutdown Engine Over Speed Prealarm 5() 5() 5 5 RPM RPM Over speed reset Shutdown delay time Engine Over Speed Prealarm Reset Engine Speed Shutdown Delay Time 5. 5 1. 5 1. RPM ENGINE PLANT BATTERY (Engine->Plant battery) Min Max Default Under volt Battery Undervolts Warning 6.() 3. 1. Under volt reset Battery Undervolts Warning Reset 6. 3. 1.5 Under volt delay Battery Undervolts Volts Delay. 9.9 1. Over volt Battery Overvolts Warning 6.() 3. 3. Over volt reset Battery Overvolts Warning Reset 6. 3. 29.5 Over volt delay Battery Overvolts Delay. 9.9 1. Alt. chg. warning Charge Alternator Warning 6.() 3. V V V V V Note: * 4 = This parameter is only available at Trans-Mini.MPU = able 9
CANBUS ECU (Engine->CanBus ECU)* 5 Baud rate Baud Rate: - 2 1-5 2-1 3-125 4-25 5-5 6-8 7-1. J1939 ECU type Device address Engine cont. address ECU remote control Speed control enable Oil pres cont. enab Temp. control enable J1939 ECU Type Selection: - Disable 1 - Standard 2 - Volvo EMS1 3 - Volvo EMS2 4 - Volvo EMS2b 5 - Volvo EDC3 6 - Volvo EDC4 7 - Deutz EMR2 8 - Deutz EMR3 9 - Perkins 13 1 - Perkins ADEM3 11 - Perkins ADEM4 12 - Scania S6 Device Address Engine Control Address ECU Remote Control via J1939 7 4 kbaud () 12 255 17 255 DISBL Speed Control via J1939 Oil Pressure Control via J1939 Coolant Temperature Control via J1939 ENABL/DISBL ENABL/DISBL ENABL/DISBL ENABL/DISBL DISBL DISBL DISBL Speed set point Speed Set Point Selection 15 / 18 15 RPM Speed correction Speed Correction Value 1 5 % Note: * 5 = Parameters in this table are only available at Trans-Mini.CAN = able 1
CANBUS ERROR SET (Engine->CanBus error set)* 6 CAN fault actions Can Fault Actions: - Disable 1- Warning Non-Latching 2- Warning (Alarm Only, No Shutdown) 3- Electrical Trip (Alarm/Off Load Generator Followed By Shutdown After Cooling) 4- Shutdown (Alarm And Shutdown) () 4 CAN fault activation Can Fault Activation: - Active From Starting 1- Active From Safety On 2- Always Active 2 CAN fault delay Amber warn.actions Can Fault Delay 2 25 1 J1939 Amber Warning Lamp Actions: - Disable 1- Warning Non-Latching 2- Warning (Alarm Only, No Shutdown) 3- Electrical Trip (Alarm/Off Load Generator Followed By Shutdown After Cooling) 4- Shutdown (Alarm And Shutdown) () 4 Amber warn.activation J1939 Amber Warning Lamp Activation: - Active From Starting 1- Active From Safety On 2- Always Active 2 2 Amber warn.delay Red stop actions J1939 Amber Warning Lamp Delay 25 2 J1939 Red Stop Lamp Actions: - Disable 1- Warning Non-Latching 2- Warning (Alarm Only, No Shutdown) 3- Electrical Trip (Alarm/Off Load Generator Followed By Shutdown After Cooling) 4- Shutdown (Alarm And Shutdown) () 4 Red stop activation J1939 Red Stop Lamp Activation: - Active From Starting 1- Active From Safety On 2- Always Active 2 2 Red stop delay J1939 Red Stop Lamp Delay 25 2 Note: * 6 = Parameters in this table are only available at Trans-Mini.CAN = able 11
ENGINE MAINTENANCE (Engine->Maintenance) Running hour interval Maint.date interval Eng. stop when maint Eng.running hour(lsb) Eng.running hour Eng.running hour(msb) Maintenance okay Running Hours Interval Maintenance Date Interval Force Engine Shutdown When Maintenance Is Due Engine Running Hour (Lsb) Engine Running Hour Engine Running Hour(Msb) Maintenance Okay Min Max Default () 5 () 12 6 ENABL/DISBL DISBL 255 255 14 YES/NO NO Hour Month LOAD TEST (Engine->Load test) Disable/enable select Disable, No Load or On Load Selection -DISABLE 1-NO LOAD 2-ON LOAD 1-NO LOAD ENGINE GENERAL (Engine->General) Fuel selection Engine Fuel Selection -GAS 1-DIESEL 1-DIESEL 2-GASOLINE Stop solenoid time Stop Solenoid Time 5 99 2 Ignition delay Ignition Delay 1 99 5 Gas valve delay Gas Valve Delay 1 99 5 Min. of ignition speed Minimum Ignition Speed 1 15 2 RPM Choke time Choke Time. 3..8 12
4.2.4 Inputs SENDER INPUTS (Inputs->Sender inputs) Oil pressure unit Oil Pressure BAR/PSI/KPA BAR Oil press. input type Oil Pressure Input Type - Not Used (Disable) 1 - Digital NC 3 2 - Digital NO 3 - VDO 5 BAR 4 - VDO 7 BAR 5 - VDO 1 BAR 6 - DATCON 5 BAR 7 - DATCON 7 BAR 8 - MURPHY 7 BAR 9 - User Configured Oil pressure prealarm Oil Pressure Pre-Alarm. () 3. 1.2 BAR Oil pressure reset Oil Pressure Pre-Alarm Reset. 3. 1.4 BAR Oil pressure shutdown Oil Pressure Shutdown. 3. 1. BAR Temperature unit Coolant Temperature ºC/ºF ºC Temp. input type Coolant Temperature Input Type - Not Used (Disable) 1 - Digital NC 3 2 - Digital NO 3 - VDO 12 ºC 4 - VDO 15 ºC 5 - DATCON 6 - MURPHY 7 - PT1 8 - User Configured Temp. sensor break Temperature Sensor Break DISBL/ENABL DISBL High temp. prealarm High Temperature Pre-Alarm () 3 9 High temp. reset High Temp. Pre-Alarm Reset 3 88 High temp. shutdown High Temperature Shutdown 3 95 Low temp. warning Low Temperature Warning () 7 () Conf. AI unit Configurable Analog Input BAR/PSI/KPA/ºC/ºF/%/Lt % Conf. AI type Configurable Analog Input Type () - Not Used (Disable) 1 - Digital NC 2 - Digital NO 3 - VDO OHM (1-18) 4 - VDO TUBE (9-) 5 - US OHM (24-33) 6 - GM OHM (-9) 7 - FORD (73-1) 8 - User Configured C C C C Conf. AI low prealrm Conf. AI low reset Conf. AI low shutdwn Conf. AI high prealr Conf. AI high reset Conf. AI high shutd. Conf. AI control ON Conf. AI control OFF Configurable Analog Input Low Pre-Alarm Configurable Analog Input Low Reset Configurable Analog Input Low Shutdown Configurable Analog Input High Pre-Alarm Configurable Analog Input High Reset Configurable Analog Input High Shutdown Configurable Analog Input control ON Configurable Analog Input control OFF () 3 () % () () 3 3 3 3 6 () 9 % % () % % () 3 () % () 3 () % 3 75 % 13
SENDER LINEARISATION (Inputs->Sender linearisation) Oil pressure sender 1 Oil Pressure Sender Point-1 Oil pressure 1 Oil Pressure Point-1 Oil pressure sender 2 Oil Pressure Sender Point-2 Oil pressure 2 Oil Pressure Point-2 Oil pressure sender 3 Oil Pressure Sender Point-3 Oil pressure 3 Oil Pressure Point-3 Oil pressure sender 4 Oil Pressure Sender Point-4 Oil pressure 4 Oil Pressure Point-4 Oil pressure sender 5 Oil Pressure Sender Point-5 Oil pressure 5 Oil Pressure Point-5 Oil pressure sender 6 Oil Pressure Sender Point-6 Oil pressure 6 Oil Pressure Point-6 Oil pressure sender 7 Oil Pressure Sender Point-7 Oil pressure 7 Oil Pressure Point-7 Oil pressure sender 8 Oil Pressure Sender Point-8 Oil pressure 8 Oil Pressure Point-8 Oil pressure sender 9 Oil Pressure Sender Point-9 Oil pressure 9 Oil Pressure Point-9 Oil pressure sender 1 Oil Pressure Sender Point-1 Oil pressure 1 Oil Pressure Point-1 Temperature sender 1 Temperature Sender Point-1 Temperature 1 Temperature Point-1 Temperature sender 2 Temperature Sender Point-2 Temperature 2 Temperature Point-2 Temperature sender 3 Temperature Sender Point-3 Temperature 3 Temperature Point-3 Temperature sender 4 Temperature Sender Point-4 Temperature 4 Temperature Point-4 Temperature sender 5 Temperature Sender Point-5 Temperature 5 Temperature Point-5 Temperature sender 6 Temperature Sender Point-6 Temperature 6 Temperature Point-6 Temperature sender 7 Temperature Sender Point-7 Temperature 7 Temperature Point-7 Temperature sender 8 Temperature Sender Point-8 Temperature 8 Temperature Point-8 Temperature sender 9 Temperature Sender Point-9 Temperature 9 Temperature Point-9 Temperature sender 1 Temperature Sender Point-1 Temperature 1 Temperature Point-1 Conf. AI sender 1 Configurable Analog Input Sender Point-1 Conf. AI value 1 Configurable Analog Input Point-1 Conf. AI sender 2 Configurable Analog Input Sender Point-2 Conf. AI value 2 Configurable Analog Input Point-2 Conf. AI sender 3 Configurable Analog Input Sender Point-3 Conf. AI value 3 Configurable Analog Input Point-3 Conf. AI sender 4 Configurable Analog Input Sender Point-4 Conf. AI value 4 Configurable Analog Input Point-4 Conf. AI sender 5 Configurable Analog Input Sender Point-5 Conf. AI value 5 Configurable Analog Input Point-5 13 11 R. 3.. BAR 13 29 R. 3..5 BAR 13 47 R. 3. 1. BAR 13 65 R. 3. 1.5 BAR 13 82 R. 3. 2. BAR 13 1 R. 3. 2.5 BAR 13 117 R. 3. 3. BAR 13 134 R. 3. 3.5 BAR 13 151 R. 3. 4. BAR 13 184 R. 3. 5. BAR 13 291 R 3 4 ºC 13 197 R 3 5 ºC 13 134 R 3 6 ºC 13 97 R 3 7 ºC 13 7 R 3 8 ºC 13 51 R 3 9 ºC 13 38 R 3 1 ºC 13 29 R 3 11 ºC 13 22 R 3 12 ºC 13 15 R 3 14 ºC 13 1 R 3 % 13 3 R 3 11 % 13 5 R 3 22 % 13 7 R 3 33 % 13 9 R 3 44 % 14
Conf. AI sender 6 Conf. AI value 6 Conf. AI sender 7 Conf. AI value 7 Conf. AI sender 8 Conf. AI value 8 Conf. AI sender 9 Conf. AI value 9 Conf. AI sender 1 Conf. AI value 1 Configurable Analog Input Sender Point-6 Configurable Analog Input Point-6 Configurable Analog Input Sender Point-7 Configurable Analog Input Point-7 Configurable Analog Input Sender Point-8 Configurable Analog Input Point-8 Configurable Analog Input Sender Point-9 Configurable Analog Input Point-9 Configurable Analog Input Sender Point-1 Configurable Analog Input Point-1 13 3 13 3 13 3 13 3 13 3 11 55 13 66 15 77 17 88 19 1 R % R % R % R % R % 15
CONF. INPUT-X (Inputs->Conf. input-x) Dis,user conf.or list - Disable 1- User Configured 2- Select From List Polarity - Normally Open (Close To Activate) 1- Normally Close (Open To Activate) Indication Activation Select from list If User Configured - Status 1- Warning Non-Latching 2- Warning Latching 3- Electrical Trip 4- Shutdown If User Configured - Active From Starting 1- Active From Safety On 2- Always Active If Select From List -Remote Start On Load 1-Remote Start Off Load 2-Reserved 3-Reserved 4-Reserved 5-Reserved 6-Simulate Auto Button 7-Simulate Test Button 8-Reserved 9-Simulate Start Button 1-Simulate Stop Button 11-Generator Closed Auxiliary 12-Generator Load Inhibit 13-Reserved 14-Reserved 15-Auto Restore Inhibit 16-Auto Start Inhibit 17-Panel Lock 18-Reserved 19-Reserved 2-Reserved 21-Reserved 22-Remote Inhibit 23-Being Found Alive 24-Reserved 25-Low Oil Pressure 26-High Temperature 27-Emergency Stop 28-Low Oil Level in1=2 () 2 in2=2 in3= 1 4 2 28 in1=1 in2= in3= in1= in2= in3= in1=2 in2=2 in3=2 in1=27 in2= in3=4 Active delay Input active delay 25 in1= in2= in3=5 Note-1 : x = 1(input -1), 2(input -2) or 3(input -3) Note-2 : = able 16
4.2.6 Outputs CONF. OUTPUT-1 (Outputs->Conf. output-1) Polarity Function - Normally Open (Close To Activate) 1- Normally Close (Open To Activate) -NOT USED 1-AIR FLAP CONTROL 2-ALARM 3-AUDIBLE ALARM 4- START INHIBIT 5-RESERVED 6-BATTERY HIGH VOLTAGE 7-BATTERY LOW VOLTAGE 8-RESERVED 9-CAN ECU POWER (only available at Trans-Mini.CAN) 1-CAN ECU STOP (only available at Trans-Mini.CAN) 11-CHARGE ALTERNATOR FAILURE 12-COMMON ALARM 13-COMMON ELECTRICAL TRIP ALARM 14-COMMON SHUTDOWN ALARM 15-COMMON WARNING ALARM 16-COOLING FAN AFTER START 17-COOLING FAN AFTER STOP 18-COOLANT TEMPERATURE HIGH PRE-ALARM 19-COOLANT TEMPERATURE HIGH SHUTDOWN 2-COOLING DOWN TIMER IN PROGRESS 21-CRANK RELAY ENERGISED 22-DELAYED ALARMS ACTIVE 23-DIGITAL INPUT1 ALARM 24-DIGITAL INPUT2 ALARM 25-DIGITAL INPUT3 ALARM 26-RESERVED 27-RESERVED 28-RESERVED 29-RESERVED 3-RESERVED 31-RESERVED 32-RESERVED 33-RESERVED 34-RESERVED 35-RESERVED 36-RESERVED 37-RESERVED 38-RESERVED 39-EMERGENCY STOP 4-FAIL TO START ALARM 41-FAIL TO STOP ALARM 42-CONFIGURABLE ANALOG INPUT CONTROL 43-FUEL RELAY ENERGISED 44-GAS ENGINE IGNITION OUTPUT 45-GENERATOR AT REST 46-GENERATOR AVAILABLE 47-GENERATOR CLOSED AUXILIARY 48-GENERATOR FAILED TO CLOSE 49-GENERATOR FAILED TO OPEN 5-GENERATOR HIGH FREQUENCY PRE-ALARM 51-GENERATOR HIGH FREQUENCY SHUTDOWN 52-GENERATOR HIGH VOLTAGE PRE-ALARM 53-GENERATOR HIGH VOLTAGE SHUTDOWN 54-GENERATOR LOAD INHIBIT 55-GENERATOR LOW FREQUENCY PRE-ALARM 56-GENERATOR LOW FREQUENCY SHUTDOWN 57-GENERATOR LOW VOLTAGE PRE-ALARM 58-GENERATOR LOW VOLTAGE SHUTDOWN 59-GENERATOR STOPPING 6-GENERATOR OPEN BREAKER 61-HORN OUTPUT LATCHED 62-HORN OUTPUT PULSED 63-LAMP TEST 64-RESERVED 65-LOSS OF MAGNETIC PICK-UP SPEED SIGNAL (only available at Trans-Mini.MPU) 66-LOW TEMPERATURE 67-MAINTENANCE DUE ALARM 68-GENERATOR CLOSE BREAKER 69-RESERVED 7-RESERVED 71-RESERVED 72-RESERVED 73-RESERVED 74-RESERVED 75-RESERVED 76-RESERVED 77-RESERVED 78-NO LOADING COMMAND 79-OIL PRESSURE LOW PRE-ALARM 8-OIL PRESSURE LOW SHUTDOWN 81-CONFIGURABLE ANALOG INPUT HIGH PREALARM 82-CONFIGURABLE ANALOG INPUT HIGH SHUTDOWN 83-OVER CURRENT PRE-ALARM 84-OVER CURRENT 85-OVER POWER PRE-ALARM 86-OVER POWER SHUTDOWN 87-OVERSPEED PRE-ALARM 88-OVERSPEED SHUTDOWN 89-PANEL LOCK 9-PRE-HEAT(during preheat timer) 91-PRE-HEAT(until end of cranking) 92-PRE-HEAT(until end of warming) 93-PRE-HEAT(until end safety on) 94-REMOTE START PRESENT 95-REMOTE STOP DELAY IN PROGRESS 96-SHORT CIRCUIT 97-SMOKE LIMITING 98-STARTING ALARM 99-STARTING ALARMS ARMED 1-STOP RELAY ENERGISED 11-SYSTEM IN MODE 12-SYSTEM IN MANUAL MODE 13-SYSTEM IN STOP MODE 14-SYSTEM IN TEST MODE 15-UNDER CURRENT PRE-ALARM 16-UNDER CURRENT 17-UNDER POWER PRE-ALARM 18-UNDER POWER SHUTDOWN 19-UNDERSPEED PRE-ALARM 11-UNDERSPEED SHUTDOWN 111-WAITING FOR GENERATOR 112-REVERSE POWER 113-LOAD SUPPLY FROM GENERATOR 114-RESERVED 115-CONFIGURABLE ANALOG INPUT LOW PRE-ALARM 116-CONFIGURABLE ANALOG INPUT LOW SHUTDOWN 117-RESERVED 118-RESERVED 119-RESERVED 12-RESERVED 121-CHOKE ACTIVE 122-REMOTE CONTROL ACTIVE 1 122 43 17
CONF. OUTPUT-2 (Outputs->Conf. output-2) Polarity Function - Normally Open (Close To Activate) 1- Normally Close (Open To Activate) The same as Configurable Output-1 options Min Max Default 1 122 21 CONF. OUTPUT-3 (Outputs->Conf. output-3) Polarity Function - Normally Open (Close To Activate) 1- Normally Close (Open To Activate) The same as Configurable Output-1 options Min Max Default 1 122 62 CONF. OUTPUT-4 (Outputs->Conf. output-4) Polarity Function - Normally Open (Close To Activate) 1- Normally Close (Open To Activate) The same as Configurable Output-1 options Min Max Default 1 122 68 CONF. OUTPUT-5 (Outputs->Conf. output-5) Polarity Function - Normally Open (Close To Activate) 1- Normally Close (Open To Activate) The same as Configurable Output-1 options Min Max Default 1 122 12 CONF. OUTPUT-6 (Outputs->Conf. Output-6) Polarity Function - Normally Open (Close To Activate) 1- Normally Close (Open To Activate) The same as Configurable Output-1 options 1 122 12 4.2.6 Timers START TIMERS (Timers->Start timers) Min Max Default Remote start delay Remote Start Delay 36 4 Pre-heat Pre-Heat 25 3 Pre-heat bypass Pre-Heat Bypass 25 Safety on delay Safety On Delay 99 5 Warming up time Warmup Time 25 3 Horn duration Horn Duration () 999 6 Chg. excitation time Charge Excitation Time 99(cont) 15 Cooling fan time Cooling Fan Time 25 18 Idle mode time Idle Mode Time (Smoke Limiting) () 36 Idle mode time off Idle Mode Time Off (Smoke Limiting Off) 25 5 STOPPING TIMERS (Timers->Stopping timers) Min Max Default Remote stop delay Remote Stop Delay 25 4 Cooling time Cooling Time () 36 6 Fail to stop delay Fail To Stop Time 15 99 3 Min Note: = able cont = continuous 18
4.2.7 User Adjustment GEN. VOLTAGE OFFSET (User adjustment->gen. voltage offset) Gen. V1 offset Generator V1 Offset -2 2 V CURRENT OFFSET (User adjustment->current offset) Current I1 offset Current I1 Offset -2 2 A BATTERY&CHRG GEN.VOL (User adjustment->battery&chrg gen.vol) Batt.volt offset Gen.chg.volt offset Battery Voltage Offset Charge Generator Voltage Offset SENDER INPUTS OFFSET (User adjustment->sender inputs offset) Oil Pressure offset Temperature offset Conf. AI offset Oil Pressure Offset Coolant Temperature Offset Configurable Analog Input Offset -5. 5. V -5. 5. V -2. 2.. BAR -2 2 ºC -2 2 % 19
5. Specifications Equipment use Housing & Mounting Panel Cut-Out Protection Weight Environmental rating : Electrical control equipment for generating sets. :111 mm x 81 mm x 61 mm. (including connectors). Plastic housing for panel mounting. : 81mm x 7mm. : IP65 at front panel. : Approximately,3 Kg. : Standard, indoor at an altitude of less then 2 meters with non-condensing humidity. Operating/Storage Temperature : -2 C to +7 C / -3 C to +8 C Operating/Storage Humidity : 9 % max. (non-condensing) Installation Over Volt. Category : II Appliances, portable equipment Pollution Degree Mode of Operation DC Battery Supply Voltage Cranking Dropouts Battery Voltage Measurement : II, Normal office or workplace, non conductive pollution : Continuous. : 8 to 32 V. Max. operating current is 36 ma. : Battery voltage can be VDC for max. 5 ms during cranking (battery voltage should be at least nominal voltage before cranking). : 8 to 32 V, accuracy: 1 % FS, resolution:,1 V Generator Voltage Measurement: 3 to 3 VAC Ph-N, 5 to 99.9 Hz. Accuracy: 1 % FS, Resolution: 1 V. Generator Frequency Magnetic Pickup Input CT secondary Charge Generator Excitation : 5 to 99.9Hz (min. 2 VAC Ph-N) Accuracy:,25 % FS, Resolution:,1 Hz. : 5A. : 21mA @12V, 15mA @24V. Nominal 2.5W. Charge Gen. Vol. Measurement : 8 to 32 V, accuracy: 1 % FS, resolution:,1 V. Sender Measurement Communication interface Transistor Outputs : 35 to 1 Hz (4 to 35 volts peak continuously). Accuracy:,25 % FS. (Only available at Trans-Mini.MPU devices) : to 13 ohm, accuracy: 1 % FS, resolution: 1 ohm. : RS-232, CanBus communication with 1939 ECU(Only available at Trans-Mini.CAN devices) : Fuel or Configurable output-1 1A at DC supply voltage Crank or Configurable output-2 1A at DC supply voltage Configurable output-3 1A at DC supply voltage Configurable output-4 1A at DC supply voltage Configurable output-5 1A at DC supply voltage Configurable output-6 1A at DC supply voltage All transistor ouputs supplied from DC supply terminal 12 2
6. Other Informations Manufacturer Information: Emko Elektronik Sanayi ve Ticaret A.Þ. Demirtaþ Organize Sanayi Bölgesi Karanfil Sk. No:6 16369 BURSA/TURKEY Phone : +9 224 261 19 Fax : +9 224 261 1912 Repair and maintenance service information: Emko Elektronik Sanayi ve Ticaret A.Þ. Demirtaþ Organize Sanayi Bölgesi Karanfil Sk. No:6 16369 BURSA/TURKEY Phone : +9 224 261 19 Fax : +9 224 261 1912 7. Order Information Trans-Mini Trans-Mini.CAN Trans-Mini.MPU : Auto Start GenSet controller, LCD play : Auto Start GenSet controller, CanBus J1939 ECU comm. : Auto Start GenSet controller, speed sensing from Magnetic Pickup Note: Devices have time clock. If real time clock is needed, RTC expression must be added to end of order code. Example: Trans-Mini.MPU.RTC Your Technology Partner Thank you very much for your preference to use Emko Elektronik products, please visit our web page to download detailed user manual. www.emkoelektronik.com.tr 21