DS 10.103A 10/99 MN 500 WIRING AND COMMISSIONING INFORMATION FOR I/A SERIES MICRONET MN 500 CONTROLLERS APPLICATION Order Type: MNN-50-100 MicroNet NCP 500 Controller I/A Series MicroNet 500 Series Controllers (MN 500 Controllers) are fully programmable controllers designed for roof top, unit vent, air handling unit (AHU) and zone heating and cooling applications. These controllers feature and built-in line voltage relays, ten universal inputs, two digital (pulse counting) inputs and four analogue outputs. By setting the controller s jumper pins, any of the universal inputs may be configured as an analogue, resistive, or dry contact input. The controllers can function in standalone mode (after programming with the MicroNet Tech Tool) or as part of a LonWorks FTT-10 Free Topology, NCP (Native Communications Protocol), or ARCNET communications network. For any model of controller, a network connection to a MicroNet interface (MNN-MI-100) and a PC with MicroNet Tech Tool software is necessary to download and modify applications. MicroSat Tool is used to program NCP and ARCNET models in the initial release. SPECIFICATION Order Type Description Communications Voltage Inputs/Outputs MNN-50-100 MicroNet NCP 500 Controller NCP a b 24 Vac 50/60Hz 10 Universal inputs configurable for temperature (RTD), digital input or Voltage (0 to 1dc) input. 2 DIs Dry contact, pulse counting 10Hz maximum. 6 DO Line relays, 5.0 amp resistive. 4 AOs providing 0 to 1dc, Load resistance must be 10K ohms or more. a. ARCNET communications protocol available for this model with optional ARCNET plug-in card (MNA-C). b. LonWorks communications protocol available for this model with optional LonWorks plug-in card (MNL-C). An Invensys company
DS 10.103A 2-10 10/99 INSTALLATION INSPECTION Inspect carton for damage. If damaged, notify carrier immediately. Inspect controller for damage. Return damaged products. REQUIREMENTS (These items not provided) Installer must be an experienced technician. Job wiring diagrams Tools: Drill and bits for panel mounting screws Digital Volt-ohm meter (DVM) Static protection wrist strap PRECAUTIONS EN 60742 power transformer supplying a nominal 24 Vac (20.4 to 30 Vac) with a minimum rating of 10 VA, 50/60 Hz per controller. Three No. 10 self starting screws for wall mounting or 35mm DIN rail for mounting Terminators (If MicroNet LONWORKS network is used): One LON-TERM1 terminator required for free topologies Two LON-TERM2 terminators required for bus topologies Warning: Electrical shock hazard! Disconnect power before installing or removing the cover. GENERAL Follow Static precautions when installing this equipment. Use copper conductors that are suitable for (75 C) 167 F. Make all connections according to electrical wiring diagram, national and local electrical codes. STATIC PRECAUTIONS Static charges damage electronic components. The microprocessor and associated circuitry are extremely sensitive to static discharge. Use the following precautions when installing, servicing, or operating the system: Work in a static-free area. Discharge static electricity by touching a known, securely grounded object. Use a wrist strap connected to earth ground when handling the controller s printed circuit board. EUROPEAN COMMUNITY DIRECTIVES This equipment meets all requirements of European Community Directives for Low Voltage (72/23/EEC), General Safety (92/59/EEC), and Electromagnetic Compatibility (89/336/EEC). FEDERAL COMMUNICATIONS COMMISSION (FCC) This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. CANADIAN DEPARTMENT OF COMMUNICATIONS (DOC) This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the radio interference regulations of the Canadian Department of Communications. MICRONET NETWORK WIRING PRECAUTIONS Do not mix network wiring with other types of wiring (power, DO, AO, DI or UI). Communication wire pairs must be dedicated to MicroNet network communications. They cannot be part of an active, bundled telephone trunk. Shielded cable is not required for LonWorks wiring, but is required for NCP and ARCNET wiring. If the cable is installed in areas of high RFI/EMI, the cable must be in conduit. UNIVERSAL INPUTS (UI) PRECAUTIONS Input wiring must be shielded, two-wire type with each connected device requiring a separate signal and return conductor. Connect input shields separately to a single earth ground point at the controller only. Connect this point to controller ground () terminal. Input wiring cannot share conduit with power, LonWorks or DO wiring. DIGITAL OUTPUT PRECAUTIONS Do not mix DO wiring with other types of wiring (AO, DI or UI). Output terminals accept 1.5mm² wire. The selected wire gauge must be consistent with load current rating. POWER SUPPLY WIRING PRECAUTIONS This product contains a non-isolated half-wave rectifier power supply and must not be powered by transformers used to power other devices containing non-isolated full-wave rectifier power supplies. Refer to DS 10.250, EN-206, Guidelines for Powering Multiple Devices from a Common Transformer for detailed information. Do not mix power wiring with MicroNet LONWORKS, NCP or ARCNET network, AO, UI or DI wiring. Use an EN 60742 power transformer supplying a nominal 24 Vac (20.4 to 30 Vac) with a minimum rating of 10 VA at 50/60 Hz (controller only). The supply to transformer must have a breaker or disconnect. The transformer frame must be grounded. LOCATION MN 500 controllers are suitable for indoor use only. When selecting a mounting location, make certain the following conditions are met: Do not install where excessive moisture, corrosive fumes, vibration, or explosive vapours are present. Do not install near large contactors, electrical machinery, or welding equipment. Allow 150mm (6 inch) clearance from contactors, switches, and associated cabling. Locate where ambient temperatures do not exceed 50 C (120 F) or fall below 0 C (32 F) and relative humidity does not exceed 95% or fall below 5%, non-condensing.
10/99 3-10 DS 10.103A PANEL OR DIN RAIL MOUNTING 1. Select mounting location. Allow minimum 50mm (2 inch) clearance around controller. 2. Do the following to mount controller on a panel: a. Loosen two screws securing terminal cover and remove cover. b. Lift wall mounting bracket clip. (Located on top back of controller.) c. Using a No. 10 self-starting screw, install top screw. d. Level controller. e. Using two No. 10 self-starting screws, install bottom screws. f. Re-install terminal cover. (May be left off until wiring is completed.) 3. Do the following to mount controller on a DIN rail: a. While pulling down on DIN rail locking bracket, snap controller base on a 35mm DIN mounting rail. b. Release DIN rail locking bracket. MOUNTING METHODS Panel Mounting DIN Rail Mounting (1) (1) (2)
DS 10.103A 4-10 10/99 WIRING The following electrical connections can be made to MN 500 controllers: MicroNet network connection, either: MicroNet LonWorks connection to a MicroNet LonWorks Interface (MNN-MI-100 with MNL-C plug-in card fitted) and other LonWorks controllers NCP connection to a MicroNet NCP Interface (MNN-MI-100) and other NCP type MicroNet controllers ARCNET connection to a MicroNet ARCNET interface (MNN-MI-100 with MNA-C plug-in card fitted) with other ARCNET controllers. MN 500 TERMINAL CONNECTIONS I/O connections, including: Ten configurable Universal Inputs (UIs) Two digital inputs Six digital outputs (Line Relay) Four analogue outputs (0 to 10 V) 24 Vac nominal EN 60742 power source and earth ground power connection 43 44 45 46 47 48 49 50 51 52 53 54 COMMUNICATIONS WIRING Review Precautions section before connecting or installing any communications wiring. Communications wiring includes a connection between the controller and a MicroNet controller network. Depending on the specific controller model, one of three network types can be used: NCP networks FTT LonWorks network (MNN-50-100 with MNL-C fitted) ARCNET network (MNN-50-100 with MNA-C fitted) MICRONET NETWORK WIRING Review Precautions section. For complete details on designing and wiring MicroNet networks (including approved cable models) refer to the I/A Series MicroNet System Engineering Guide. LONWORKS NETWORK (LON) WIRING (MNN-50-100 WITH MNL-C FITTED) MicroNet LonWorks { Network Unshielded cable is recommended. 2. Connect two twisted wires of the FTT network cable to terminals 3 and 4 of controller. Polarity makes no difference. 3. Depending on topology chosen for the FTT segment, attach other controllers freely using multiple wiring tees and stars (Free topology), or daisy-chain connect controllers only in a device-todevice fashion (Bus Topology). 3 4 5 4. If shielded cable is used, connect one end only to earth ground by a 470K ohm, 1/4 watt resistor. Keep the shield wire continuous throughout the wiring segment. NCP NETWORK ATTACHMENT (MNN-50-100) MicroNet NCP Network { (Main or Sub LAN) - + Controllers may be connected to either a "Main LAN" with an MNN-MI- 100 or to a "Sub LAN" under a Touch Screen (MNN-TSP-100 or MNN- TS-100). 2. Connect positive wire to terminal 6 and negative wire to terminal 5. 3. Using daisy-chain method, connect controller with other NCP devices in a device-to-device fashion. Do not use wiring tees or stubs. 4. Ground NCP wiring shield to earth ground only at MNN-MI-100 (Main LAN) or MNN-TSP-100 or -TS-100 (Sub LAN). Keep shield continuous between all NCP devices on LAN. NCP network wiring when MN Touch is mounted in the controller: Main LAN Sub LAN { 3 4 5 { 6 5 6
10/99 5-10 DS 10.103A ARCNET NETWORK ATTACHMENT (MNN-50-100 WITH MNA-C FITTED) INPUT JUMPER AREA AND CONFIGURATION MicroNet ARCNET { Network - + 3 4 5 2. Connect positive wire to terminal 4 and negative wire to terminal 3. 3. Using daisy-chain method, connect controller with other ARCNET devices on network. Do not use wiring tees or stubs. 4. Ground ARCNET wiring shield to earth ground only at MNA-MI- 100. Keep shield continuous between ARCNET devices and LAN. I/O WIRING I/O connections include 10 configurable universal inputs (UIs), 2 digital inputs (DI), 6 digital outputs (Line relay), and 4 analogue outputs (AO). The DOs are line relays for switching up to 23ac, 5 amp loads. Four analogue outputs provide 0 to 10 V. UNIVERSAL INPUTS (UI) UI and DI wiring can share a single conduit. Review Precautions section. INPUT CONFIGURATION Each UI is configured to match the particular use in the controller application by placing the shorting block (jumper) onto the appropriate pins. Factory default configuration is shown in the table overleaf. If an input is not used, leave jumper in default position. CONFIGURABLE INPUTS DEFAULT SETTINGS Terminal Number Electrical shock hazard. Remove all power from both the controller and digital outputs before making terminations or changing configuration input jumpers. Input Number Resistive Digital Voltage 9 1 Link 1C 10 2 Link 2C 11 3 Link 3A 12 4 Link 4A 13 5 Link 5A 14 6 Link 6A 15 7 Link 7A 16 8 Link 8A 17 9 Link 9B 18 10 Link 10B Resistive A Digital B Voltage C 43 44 45 46 47 48 49 50 51 52 53 54 1 2 3 4 5 6 7 8 9 10 CONFIGURABLE VOLTAGE INPUT A B C An externally powered 0 to 1dc sensor is required. The input impedance of an MN 500 voltage input is 150K ohms. 2. Connect positive signal wire from 0 to 1dc device to desired input terminal (9, 10, 11, 12, 13, 14, 15, 16, 17, 18). 3. Connect negative signal wire to one common () terminal. 4. Make certain input configuration jumper is in Voltage position (Link C). Confiqurable Input Shown Wired in Voltage Setting - + 9 10 11 12 13 14 15 16 17 18 To change default configuration settings, do the following for each UI: Refer to the specific "Jumper Configuration Drawing" for the controller as prepared by MicroNet Tech Tool when LonWorks network is used. The selection for each input is either Voltage (0 to 1dc), Resistive (temperature), or Digital. 1. Remove jumper from default position. 2. Place jumper onto appropriate pin for input desired (Voltage, Resistive or Digital).
DS 10.103A 6-10 10/99 CONFIGURABLE RESISTIVE (TEMPERATURE) INPUT 2. Connect one wire from RTD or resistive device to desired input terminal (9, 10, 11, 12, 13, 14, 15, 16, 17, 18). Polarity is not important. 3. Connect other wire to one common () terminal. 4. Make certain input configuration jumper is in Resistive position (Link A).. Confiqurable Input Shown Wired in Resistive Setting CONFIGURABLE DIGITAL INPUT 9 10 11 12 13 14 15 16 17 Only dry (voltage free) contacts can be monitored. Maximum count frequency is once every two seconds. 2. Connect one wire from field contact to desired input terminal (9, 10, 11, 12, 13, 14, 15, 16, 17, 18). Polarity is not important. 3. Connect other wire to one common () terminal. 4. Make certain input configuration jumper is in Digital position (Link B). 18 Typical Pulse Input Wiring LK28 7 8 9 10 11 12 13 14 Confiqurable Input Shown Wired in Digital Setting 9 10 11 12 13 14 15 16 17 18 DIGITAL OUTPUTS (DOs) Each load must be externally powered. DOs 1 through 6 are Form A (N.O.) relay outputs for switching up to 23ac, 5 amp loads only. 2. Connect one wire from load to be switched to desired input terminal (43, 45, 47, 49, 51, or 53). 3. Connect other side of load to output terminal (44, 46, 48, 50, 52, or 54). PULSE INPUT These two inputs may be used for pulse rate monitoring or simple equipment (status) inputs. Maximum input frequency is 10 Hz. Only dry (voltage free) contacts can be monitored. These digital inputs are fixed and configuration cannot be changed. 2. Connect one wire from field contact to desired input terminal (7 or 8). Polarity is not important. 3. Connect other wire to one common () terminal. The pulse count is active on the rising edge or the falling edge as set by Link 28. Select the rising or falling edge by placing the jumpers across the appropriate terminal on the header: 43 45 47 49 51 53 44 46 48 50 52 54 Load Switch by Relay Output + _ + _ LK28 NB These jumpers must not be removed completely.
10/99 7-10 DS 10.103A ANALOGUE OUTPUTS (AOs) AOs one through four supply from 0 to 10 Vdc to modulate a voltage controlled device. AO 4 (terminal 22) may be configured as a constant 15Vdc, 25mA source using jumper on Link 30. Minimum input impedance for a device or actuator operated by an AO is 10K ohms. The maximum current that a 0-1dc output can source is 1mA. 2. Connect positive signal wire to desired output terminal (19, 20, 21, or 22). 3. Connect negative signal wire to one common () terminal. Primary Ground Frame of Transformer to Known Ground 24 Vac Secondary EN 60742 2 24V~ 1 19 20 21 22 Analogue Output 0 to 10 Vdc Do the following to configure AO 4 (terminal 22) as a 15Vdc, 25mA source: 1. Review precautions section. 2. Remove jumper from Link 31. 3. Place jumper on Link 30. CHECKOUT MECHANICAL HARDWARE CHECKOUT 1. If controller is part of a MicroNet LONWORKS, NCP, or ARCNET network, verify network wiring between controller and other devices is installed according to job wiring diagram and national and local electrical codes. 2. Verify 24 Vac power is provided from a power transformer conforming to EN 60742 and wiring is installed according to job wiring diagrams and with national and local electrical codes. 3. Verify input jumpers are in correct position. 4. Verify outputs are wired according to job wiring diagram and with national and local electrical codes. 5. Make certain current requirements of the controlled device do not exceed rating of controller s digital outputs. POWER SUPPLY WIRING This product contains a non-isolated half-wave rectifier power supply and must not be powered by transformers used to power other devices containing non-isolated full-wave rectifier power supplies. Refer to DS 10.250, EN-206, Guidelines for Powering Multiple Devices from a Common Transformer for detailed information. 24 Vac power wiring can be intermixed with DO wiring. Twisted or untwisted cable can be used for power wiring. POWER WIRING 2. Ensure that the controller terminal is connected to Earth before connecting the power wiring to the controller. 3. Connect power ground wiring to terminal 1 ( 24G). 4. Connect power 24Vac wiring to terminal 2 (24H).
DS 10.103A 8-10 10/99 PRELIMINARY PROCEDURE (COLD START) Caution: The cold start procedure clears all configuration data from the nonvolatile EEPROM of the controller. This means the control application will be erased. A cold start is normally performed only once when controller is first installed and before controller is addressed and an application is downloaded. A cold start results in all controller outputs OFF until an application is downloaded. The cold start is performed using the controllers DIP switch S1. To perform a cold start: 1. Verify all devices connected to controller are in a manually controlled safe state. 2. Energize controller and verify the following: Controllers LED is steady on for several seconds After steady on period, LED adopts a normal heartbeat flash rate 3. Place DIP switch 8 in ON position and then return to OFF position. (Controllers LED will flash rapidly for several seconds and then return to normal heartbeat rate.) Cold start procedure does not clear any currently assigned node address in the LonWorks network. DIP SWITCH S1 LOCATION Example: Placing switches 1, 3 and 6 in the ON position and switches 2, 4, 5 and 7 in the OFF position sets controller address to 37. Switch Number OFF Position ON Position 1 ON 1 2 OFF 0 3 ON 4 4 OFF 0 5 OFF 0 6 ON 32 7 OFF 0 TOTAL 2. Energize controller. MN 500 controller address is now set. MN 500 LONWORKS CONTROLLERS LonWorks equipped models (MNN-50-100 with MNL-C fitted) are not addressed using DIP switches. All addressing must be performed with the controller powered and network connected to the LonWorks equipped MI. Addressing is done using the online mode of MicroNet Tech Tool (MN Tech). A service pin message is sent from the controller as described below. See I/A Series MicroNet Tech Tool Engineering Guide for other LON addressing details. SERVICE PIN The service pin message is a broadcast LonTalk message that contains the LonWorks controllers Neuron ID (LonWorks serial number), unique to this device only. MN Tech uses the service pin message to identify the controller. Once received, MN Tech can then assign the controller a subnet/node address. Service pin messages can be sent from a controller (whether addressed or not) as many times as necessary. To directly send a service pin message: 1. Make certain power to controller is ON. 2. Place controller DIP switch 7 in ON position and then return to OFF position. COMMUNICATIONS CHECKOUT MN 500 LONWORKS CONTROLLERS 37 Customer Address Electrical shock hazard. This procedure requires controller to be energized. Voltage may be present on terminals. SETTING THE ADDRESS Each MN 500 controller needs a unique address to operate on a MicroNet network. This network address includes both a subnet number and a node number. Subnet number is not set locally. Set node number for NCP controller models or ARCNET controller models directly on DIP switch S1. MN 500 NCP AND ARCNET CONTROLLERS For stand-alone applications, place all DIP switches in OFF position. Ensure each device on an NCP LAN or ARCNET LAN is assigned a unique node address. For NCP LAN and ARCNET LAN applications do the following: 1. Ensure controller is powered and connected to LonWorks network. 2. If cover is attached, remove cover. 3. Observe yellow "Heartbeat" LED on LonTalk Daughter Board and do the following: a. If yellow "Heartbeat" LED is blinking, go to step 4. b. If yellow "Heartbeat" LED is off, check power. 4. If red Service LED is blinking (1/sec), use MicroNet Tech Tool to address the controller. When controller has been addressed, download appropriate application. Refer to I/A Series MicroNet Tech Tool Engineering Guide for details on addressing MicroNet controllers on LONWORKS networks and downloading applications. 5. When controller has been addressed, verify red service LED is off. 6. Re-install cover. Electrical shock hazard. This procedure requires controller to be energized. Voltage may be present on terminals. The following DIP switches are located on S1. 1. Using DIP switches 1 through 7, place switches in appropriate position to set controller address. Controller Address Switch Number OFF Position ON Position 1 0 1 2 0 2 3 0 4 4 0 8 5 0 16 6 0 32 7 0 64
10/99 9-10 DS 10.103A LONTALK DAUGHTER BOARD (LDB) LED INDICATION Indicator Context Status Corrective Action "Heartbeat" LED Yellow Service LED Red Anytime Flash Clear Power-up Power-up After Flash Clear Procedure Power-up Power-up Blinks at 50% duty-cycle rate when the controller is operating properly. Off Blinks at 80% on, 20% off to indicate flash clear jumper is installed. If a valid application is loaded, the LED blinks once to indicate successful power-up. On indicates that the neuron application is not running. Neuron applications are not field replaceable. Blinks (1/sec) to indicate that the neuron application is loaded, but the neuron s communication parameters are not loaded, are being reloaded, or have been corrupted. Communication parameters cannot be configured by field personnel. Off indicates that the neuron application is loaded but the device is off-line. In this state, a pre-loaded HVAC application will not run, and you will be unable to download an application to the controller. Off may also indicate a normal state. In this state, the controller operates normally, and you can download and/or run HVAC applications. None required. Make certain controller power is on. If power is on and LED remains off, replace controller. Contact factory service representative for procedure to restore controller to normal operating status. None required. Replace the controller. Use the MicroNet Tech Tool (or third party network management tool) to download the appropriate application. If the red service LED continues to blink, download the application two to three more times. If the red LED is still blinking, replace the controller. If you are unable to download and/or run an HVAC application, use the MicroNet Tech Tool (or third party network management tool) to put the controller online. When the controller is online, it will be possible to download and/or run an HVAC application. If the controller is able to accept and/or run a downloaded HVAC application, no action is required. MN 500 NCP AND ARCNET CONTROLLERS No communications checkout is available. LDB FLASH CLEAR Caution: This function clears the Lontalk Daughter Board (LDB) of all information. This procedure is only performed under extreme conditions and usually only when instructed by a factory service representative. 1. Verify all devices connected to controller are in a manually controlled safe state. 2. Turn OFF power to controller. 3. If cover is attached, remove cover. 4. Place jumper in Flash Clear position (jumper pin 2 and 3). 5. Turn ON power to controller. 6. Wait about 15 seconds and verify red Service LED and yellow Heartbeat LED blink rapidly. 7. Turn OFF power to controller. Caution: When restoring Flash Clear jumper to normal operating position, place jumper on Pin 1 only. Placing jumper on Pin 1 and 2 will initiate a factory test operation. 8. Remove jumper from Flash Clear position and place jumper on Pin 1 only (Normal Operation position). 9. Re-install cover. 10. Turn ON power to controller. SERVICE Components within MN 500 controllers can not be field repaired. If there is a problem with a controller, follow the steps below before contacting your local Siebe Environmental Controls office. 1. Make sure controllers are connected and communicating to desired devices. 2. Check all sensors and controlled devices are properly connected and responding correctly. 3. If controller is operating, make sure the application is loaded by using MicroNet Tech Tool. For more information, see I/A Series MicroNet Tech Tool Engineering Guide. 4. Record precise hardware setup indicating the following: Version numbers of applications software. Controller firmware version number. Information regarding the MicroNet Tech Tool. A complete description of difficulties encountered. FUSE REPLACEMENT A fuse provides overcurrent protection for the controller. Do the following to check and replace fuse. 1. Turn OFF power to controller. 2. Remove controller cover. 3. Remove fuse. 4. Check continuity across fuse. 5. If fuse is faulty, replace fuse with same type and rating. 6. Re-install cover. 7. Turn ON power to controller. 43 44 45 46 47 48 49 50 51 52 53 54 Jumper Shown in Normal Position 1 2 3
DS 10.103A 10-10 10/99 DIMENSION DRAWING 244mm 55mm 66mm 165mm 108mm Dimensions in mm Satchwell Control Systems Limited Farnham Road Slough Berkshire SL1 4UH United Kingdom CAUTION This is a 24Vac device. Do not exceed rated Voltage. Local wiring regulations and usual safety precautions apply. 24Vac must be supplied by a transformer conforming to EN 60742. Do not exceed the maximum ambient temperature. Interference with parts under sealed covers invalidates guarantee. The design and performance of Satchwell equipment is subject to continual improvement and therefore liable to alteration without notice. Information is given for guidance only and Satchwell do not accept responsibility for the selection or installation of its products unless information is given by the company in writing relating to a specific application. A periodic system and tuning check of the control system is recommended. Please contact your local Satchwell Service Office for details. Telephone +44 (0)1753 550550 Facsimile +44 (0)1753 824078 An Invensys company 1999 Satchwell Control Systems Limited All rights reserved. Unauthorised copying of any part of the contents is prohibitied. Printed in England.