2D Toolpaths. The Best of Both Worlds. Contouring, Drilling, and Pocketing. Confidence at the Machine. Dependable Toolpath Verification

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Transcription:

for SolidWorks

The Best of Both Worlds 2D Toolpaths Mastercam for SolidWorks combines the world s leading modeling software with the world s most widely-used CAM software so you can program parts directly in SolidWorks, using toolpaths and machining strategies preferred by shops around the world. SolidWorks users will feel at ease with the Mastercam machining tree, which delivers quick access to any point in the machining process. Mastercam users will recognize the shop-tested parameter screens and options which they are already familiar with. With Mastercam toolpaths integrated directly within the SolidWorks environment, the toolpaths are applied directly to the part or assembly. Any design change that Mastercam for SolidWorks encounters is handled quickly, with the affected toolpaths identified so the user can simply rebuild them. Configurations are also handled with ease, and copying toolpaths from one configuration to another is just a click away. Confidence at the Machine Contouring, Drilling, and Pocketing 2D machining ranges from the very simple to the very comple. Mastercam delivers all the tools you need for these operations. Highlights include: Feature Based Machining (FBM) automatically programs a solid model s pockets, contours, and drilling routines, including new slug cutting and hole mapping. Standard pocketing styles include zigzag, one way, true spiral, constant overlap spiral, morph pocketing, and open pocketing. Suite of entry methods including plunge, helical, ramp, profile, medial, or custom including trochoidal entries. Contour and pocket remachining use smaller tools to automatically clean out material left from previous operations. Specialized support for ISCAR High Efficiency Machining (HEM) tool set. Fully optimized drilling. Region Chaining delivers a fast and easy way to adjust your 2D high speed machining areas. Ability to click and drag a machining start point to anywhere on your model. Automated slot, circle, and thread milling. Controlled engagement facing removes stock using a consistent tool load. Automatic identification and pre-drilling of multiple operations at their plunge points. Automatic drilling and countersink depth calculation. Dependable Toolpath Verification Knowing your results before committing tool to material is crucial. Mastercam gives you several ways to ensure that your part will come off the machine eactly as you want it. The Mastercam Simulator offers a single streamlined interface for solid-model verification and toolpath backplotting with a powerful set of analysis tools and information. Mastercam Simulator opens in its own window letting you work and adjust your project as the tool motion display continues. Mastercam Simulator delivers a variety of toolpath verification options and information. The new Tool Manager delivers a fast, efficient way to organize and create your tooling and tooling assemblies. Feature Based Machining makes it significantly easier to machine prismatic solids by automating the programming process. Machine Simulation Toolpath Spotlight: Dynamic Milling Mastercam s machine simulation shows the entire machine tool and workpiece in action. Easily check and verify the cutter path, ais motion, retracts, table moves, and any other elements that impact how the part will interact with the machine. This vital information gives you the confidence that what you see is what you get. Full Machine Simulation delivers a practical view of how your toolpaths interact with your equipment. Dynamic milling creates an active toolpath that delivers more consistent cutting conditions and allows use of the entire tool flute length. Cycle time and tool wear are shops constant concerns. Mastercam s dynamic milling is designed to improve both of these with a single powerful technique. Dynamic milling creates a constantly adapting toolpath with consistent cutting conditions providing smoother, safer motion. This motion is easier on your machine and can effectively use the full flute length, greatly etending cutter life and often eliminating the need for multiple depth cuts. Optimized cut ordering, specialized motion to keep the tool down, and other elements combine to deliver parts faster than ever before.

3D Toolpaths Roughing, Finishing, & Cleanup Machining Operations that quickly deliver a clean and precise finished part are essential to efficient NC programming. Here are just a few of Mastercam s popular 3D machining techniques: Cut multiple surfaces, solid models, and mesh entities (STL data). Automatic roughing of critical depths. 3D Toolpath Refinement provides unsurpassed control on surface cuts, delivering superior finishes and optimized cycle times. High Speed OptiRest uses Mastercam s new stock model to identify and efficiently machine areas that need to be roughed with a smaller tool. 3D projected machining creates a consistent, smooth finish that follows the natural curves of the geometry. In addition 3D High Speed Toolpaths (HST) offers toolpath projection based on curves, points, or NCI data. Constant scallop machining maintains a consistent finish on sloped and flat surfaces alike by using a consistent 3D stepover. Full check surface support. Smart hybrid finishing creates a single toolpath that changes cut methods as the slope of the model changes. Constant-Z rest milling (remachining) identifies and machines areas and critical depths that need to be cut with a smaller tool. Pencil tracing walks a tool along the intersection of surfaces to clean out hard-to-reach areas. You can perform single or multiple passes for precision cleanup. Hybrid finishing intelligently blends two efficient cutting techniques in one toolpath. Conventional Finishing Refined Finishing 3D Toolpath Refinement delivers a dramatically superior finish. Toolpath Spotlight: Optimized Roughing Mastercam s suite of innovative, fast roughing toolpaths OptiCore, OptiArea, and OptiRest are all designed to remove large amounts of material quickly using concepts from our popular dynamic milling motion. Large, aggressive cuts are followed by fast, smaller up-cuts, safely delivering a fully roughed part in dramatically less time as much as 60% faster or more. Like our dynamic milling toolpaths, these roughing techniques promote longer tool life. OptiRough removes bulk material faster and with more consistent tool wear. Multiais Machining Streamlined multiais programming tools make projects easier than ever before. Multiais machining can dramatically increase a shop s competitiveness. Mastercam offers a wide range of multiais machining strategies. With Mastercam, you have complete control over the three crucial elements of multiais machining: cut pattern, tool ais control, and collision avoidance. Some highlights of Mastercam s multiais machining: Multisurface 5-ais roughing and finishing (including depth cuts), plunge roughing, flowline machining, and drilling. Swarf fanning and swarf machining over multisurface floors, plus rail swarf cutting for added control. Machine 5-ais curves with independent definitions of tool side angle and lead/lag angle. Create 5-ais contour toolpaths for applications such as trimming vacuum-formed parts. Easy 4-ais rotary, rolldie, and 5-ais drill programming. Minimum tilt control helps prevent tool motion that would cause tool holder collisions. Create full 5-ais motion from a 3-ais toolpath. Advanced gouge checking and a 5-ais safe zone around the part. Complete control over the tool ais, lead/lag, entry/eit, and tilt. These simplify even the most difficult multiais jobs. Mastercam Blade Epert delivers specialized tools for efficiently cutting multi-bladed parts and hubs. Mastercam Port Epert offers dramatically faster head port programming and smoother toolpath motion. Mastercam s oscillating 5-ais curve and swarf motion promotes even wear, greatly etending tool life. Specialized toolpaths support fast, efficient 5-ais drilling. Rail swarf cutting delivers fine cut control with or without supporting surfaces or solids. Specialized motion ensures clean cuts on splitters, leading and trailing edges, hubs, and more.

Precision Turning Fast, Easy, and Precise Turning Tools to Make Programming Easier Efficient turning means more than just programming a toolpath. Mastercam for SolidWorks gives you a set of tools that impact your entire process. Fully associative toolpaths are linked with your geometry. Modify any element of the job and immediately get updated toolpaths without starting over. Comprehensive insert libraries including ISCAR, Sandvik, Kennametal, and Valentine. See your part as it will come off the machine with solid-model toolpath verification. Prototyping Automotive Medical Energy Consumer Mastercam for SolidWorks is making my job easier. I ve been using Dynamic Milling to get better finishes. It works so well that I m getting work done in half the time. Dynamic roughing cuts faster and etends the life of button inserts with automatically adjusting engagement. Roughing to an outer boundary. Variable depth roughing for efficient turning with ceramics. Automated facing from the center line out. Mastercam for Solidworks delivers a streamlined set of programming tools. Intelligent ID and OD roughing, including roughing to a boundary for castings. Easy facing including roughing and finishing. Optimized finish contouring (profiling). Dynamic roughing etends button insert tool life and reduces machining time on hard materials. Variable roughing alternates the contact point between the surface and ceramic tool inserts to prevent notching and improve tool life. Automatically create a finish pass after a rough operation using the same tool. Set feedrates for desired finish quality. Grooving with multiple depth cuts and pecking. Easily assign groove depth, width, wall angles, corner radius, chamfer, and corner dwell. Automatically skip over a groove or cavity when roughing or finishing. Complete threading with multiple starts, diameter calculation, and thread tables. Full-radius plunge turning. Automatic gouge checking watches the front and back of the tool. Chuck, part, steady rest, and tailstock detection. Open and directly machine a solid model. Mastercam s Tool Inspection option lets you automatically stop machining, allowing you to check the insert during roughing, finishing, and grooving operations. Quick-turned profile generation for uniform and non-uniform parts. Full milling and turning support available for machines with B-ais tooling arms. Live tooling for B, C, and Y aes. Multiple contouring for complete finishing. Milling capabilities available when combined with Mastercam Mill 2D or Mill 3D modules. Step and stepless grooving. Nolan Farmer, Owner Farmer Plastics & Machining Inc. Jamestown, CO Stock recognition detects what is left after each operation. Smart ID roughing. Smart finish passes detect flat (finishing up) and wall (finishing down) cut regions and program them with optimized motion. Multiple grooving styles, including angular. Fast thread machining.

System Requirements Processor: 64-bit Intel or AMD. Operating System: 32-bit or 64-bit Windows 7 or Windows 8. System Memory: 4 GB. Hard Disk Space: 100GB, 5GB free. Graphics: Minimum 1280 1024 resolution monitor, 256 MB graphics memory, OpenGL driver support. Microsoft Products: Microsoft IE v6.0 or higher, Ecel and Word 2007 or higher. Mastercam for SolidWorks Mill 2D Module Mill 3D Module Lathe Module* In-process stock model Fully associative toolpaths Dynamic Milling * Feature Based Machining * Automated Feed Rate Optimization * 2D High Speed Machining * 3D contour cutting, trimming, and remachining * On-screen toolpath verification Full 3D roughing and finishing * Full 3D High Speed Machining * Smart, optimized 3D Roughing * Simultaneous 4-ais and 5-ais machining Optional * Specialized blade cutting Optional * Specialized port cutting Optional * Intelligent ID and OD roughing Easy finish turning Optimized facing, grooving, and threading Chuck, part, steady rest, and tailstock collision check *Milling and turning operations can be combined when bundling Mastercam Mill and Mastercam Lathe modules. 671 Old Post Road Tolland, CT 06084 USA (800) 228-2877 (860) 875-5006 Fa (860) 872-1565 www. mastercam. com mcinfo@mastercam.com Mastercam and Mastercam University are registered trademarks of CNC Software, Inc. Copyright 1983-2013. All rights reserved. SolidWorks is a registered trademark of DS SolidWorks Corporation. ISCAR is a registered trademark of ISCAR, Ltd. All other trademarks are property of their respective owners.