FocalSpec builds optical sensors to measure and inspect the quality of the advanced materials and devices in use today and currently in development for the future. Our sensors combine 3D topography, 3D tomography and 2D intensity imaging into one scan. We want to ensure our customers stay a step ahead by using our pioneering technologies superior in their versatility, speed and accuracy. FOCALSPEC 3D LINE CONFOCAL SCANNER UULA DID THEY TELL YOU THAT NO-ONE CAN MEASURE IT? WE CAN. FocalSpec Ltd FINLAND +358 10 231 2810 info@focalspec.com www.focalspec.com
FocalSpec 3D Line Confocal Scanner UULA UULA is an automated optical 3D imaging and metrology system for sub-micron level accurate measurements on any material. Benefits include Automated, high-speed and high-precision analysis of challenging surfaces and shapes, such as mirror-like, curved or multi-layered transparent objects Easy, accurate and repeatable measurements From research and product development, to manufacturing and quality control. Stand-alone system used in state-of-the-art R&D laboratories and smart manufacturing, where automated measurement with optimal precision is required. Consumer electronics Medical devices Measurement and analysis 3D topography and dimensions Tomographic imaging of transparent objects High-precision 2D imaging with extended sharp focus range Plastics and packaging Metal
7 // // 8 CASE - Consumer electronics LCI is the only technology in the world which can be used to measure 2.5 and 3D curved glass. We measured a curved glass display of a smartphone with UULA to detect the shape of the glass. We also measured the gap and offset between the glass and the frame. 186.4 µm 210 µm 191 µm 128 µm
9 // // 10 CASE - Microfluidics CASE - Advanced packaging We measured a transparent microfluidics chip with UULA and detected 3D dimensions of the microchannels. Also height and width of the channels were measured. The seal quality was detected from the 2D intensity images. The quality of the samples ranged from good (left) to failed (right). Parameters Width 0.165 mm Maximum height 47.4 µm Mean height 47.0 µm
11 // // 12 CASE - Medical devices A sheet of printed bionsensors was scanned with UULA. The 3D dimensions and step height of conductive ink were measured. Parameters Width 1.02 mm Height 33.7 µm
13 // // 14 UULA system configuration Analysis and measurements LCI sensor Motorized XYZ movement FocalSpec Map Standard FocalSpec Map Premium optional Calibration kit Rotation stage optional UULA allows for a wide variety of different measurements in several industrial processes. These include: 3D profiles Roughness Surface texture Thickness Step height Flatness Gap and offset Clearance Burr height Seal width Distance Angle Area Volume Coplanarity Standartd UULA configuration UULA with an optional rotation stage
15 // // 16 Applicable measurement standards ISO 25178 3D height and functional bearing ratio parameters ISO 4287 2D primary and roughness parameters ASME B46.1 3D and 2D parameters EUR 15178 amplitude and area & volume parameters DIN (Germany), JIS (Japan), GB/T (China), NF (France), BSI (UK), UNI (Italy), UNE (Spain) equivalents of ISO parameters Analysis and data editing Full set of filters including Gaussian (ISO 16610-61), cubic spline filter (ISO 16610-62), robust Gaussian filter (ISO 16610-71) PDF, RTF, screen and print quality bitmaps, Excel-compatible numerical results for compatibility with quality management and other systems Line Confocal Imaging technology LCI technology provides fast line confocal measurements with precise height and intensity values of each pixel. LCI sensors measurement speed is millions of 3D points per second. LCI vs. laser LCI Laser excellent <1 µm Glossy material Mirror-like surface Transparent material Tolerance for surface angle variations Curved transparent surface Multi-layered transparent object Precision Speckle free Simultaneous 3D and 2D imaging no no no no
17 // // 18 UULA technical specification Maximum scanning area (x * y) 222 * 310 mm 8.7 * 12.2 XY stage Maximum sample height Scanning path programming 200 mm Configurable scanning area Sensor LCI 401 LCI 1200 LCI 1201 LCI 1600 Power 100 230 VAC LCI sensor Measurement method Imaging line Optical Line Confocal Imaging 2048 pixels Electrical Connectivity Computer requirement Ethernet LAN RJ45 OS Windows 7 or Windows 10, 64-bit, RAM min 16GB, i7 preferred Mechanical Scanner weight 120 kg 265 lbs Scanner dimensions (x * y * z) 880 * 600 * 950 mm 34.6 * 23.6 * 37.4 Acquisition software Analysis software FocalSpec Map Language 3D data output 3D data formats 2D data output 2D data format Reporting Languages EN 3D point cloud data.sur.pcd.csv 2D intensity data.bmp PDF, RTF, Excel compatibility EN Specifications subject to change without notice. UULA with LCI 1600 sensor