Type 6150 AS-Interface Module Type 3372 Electropneumatic Actuator with AS-interface module Mounting and Operating Instructions EB 6150 EN Edition July 2013
Definition of the signal words used in these mounting and operating instructions WARNING! indicates a hazardous situation which, if not avoided, could result in death or serious injury. 2 EB 6150 EN
Contents 1 General safety instructions...4 2 Application...5 3 Function...5 3.1 Data transmission...6 3.2 Power supply...6 4 Electrical connection and installation...6 5 Start-up...8 5.1 Indicators...8 5.2 Setup and operation...9 6 Technical data...10 7 Dimensions...11 EB 6150 EN 3
General safety instructions 1 General safety instructions The device must be mounted, started up or serviced by fully trained and qualified personnel only; the accepted industry codes and practices are to be observed. Make sure employees or third persons are not exposed to any danger. All the warnings given in these mounting and operating instructions must be strictly observed. According to these mounting and operating instructions, trained personnel refers to individuals who are able to judge the work they are assigned to and recognize possible dangers due to their specialized training, their knowledge and experience as well as their knowledge of the applicable standards. The manufacturer does not assume any responsibility for damage caused by external forces or any other external factors. Proper transport, storage, installation, operation and maintenance are assumed. SAMSON does not assume any liability for damage caused when the device is not used as intended. 4 EB 6150 EN
Application 2 Application The Type 6150 AS-interface Module converts AS-Interface data into an analog 4 to 20 ma signal. In this way, analog devices, such as control valves, positioners or i/p converters, can be easily integrated into an AS-interface network. The devices merely need a connecting base that corresponds to DIN EN 175301-803. Devices without such a base may possibly be adapted (see section 4 on page 6). 3 Function An analog end device connected to the Type 6150 AS-Interface Module forms an AS-interface slave. The AS-interface master assigns an address to this slave. The AS-interface module itself cannot be changed. Certain errors are indicated on site as specified by AS-Interface Specification 2.1. The Type 6150 AS-Interface Module has a green and a red LED to indicate the certain states (see section 5.1 on page 8). EB 6150 EN 5
Electrical connection and installation 3.1 Data transmission The AS-interface module uses Profile 7.3 for data transmission. Data are only transmitted over channel 0. Channels 1, 2 and 3 are not write-enabled. The transferred data are interpreted by the AS-interface module as follows: Table 1: Data transmission Current ma Unit dec Unit hex 2 2,000 07D0 3.999 3999 0F9F 4 : 12 : 19.99 20 20.001 22 4000 : 12000 : 19999 20000 20001 22000 0FA0 : 2EE0 : 4E1F 4E20 4E21 55F0 3.2 Power supply Range Overrange Nominal range Overrange The Type 6150 AS-Interface Module does not require a separate power supply. The power supply for the module as well as for the analog equipment is supplied by the AS-interface network. 4 Electrical connection and installation WARNING! For electrical installation, observe the relevant electrotechnical regulations and the accident prevention regulations that apply in the country of use. In Germany, these are the VDE regulations and the accident prevention regulations of the employers liability insurance. To comply with requirements for an IP 65 rating, use a two-wire round cable instead of the standard AS-interface cable for electrical connection. 1 + AS Interface 2 Fig. 1: Electrical connection i 1 + 4...20mA 2 For attachment to devices with a connector according to DIN EN 175301-803 (Series V2001 Valves with Type 3372 Electropneumatic Actuator, Type 6111 i/p Converter (with male angle connector) and Type 6126 i/p Converter) simply plug on the Type 6150 AS-Interface Module. Connection to the ASinterface module is established using a cable socket according to DIN EN 175301-803. Configuration of Type 6150-0100/-0200 (see page 10). 6 EB 6150 EN
1 3 Electrical connection and installation For devices without device connector and cable socket according to DIN EN 175301-803 (Types 3725, 3730-0/-1/-2, 3760, 3761, 3767 and 4763 Positioners as well as Type 6116 i/p Converter), the M20x1.5 cable gland must be replaced by a device connector to install the AS-interface module. Connection to the AS-interface module is established using a cable socket according to DIN EN 175301-803. Configuration of Type 6150-0300 (see page 10). Configuration of the cable socket The cable socket can be configured to allow the cable gland to point in the corresponding direction after it is plugged on. How to proceed: See Fig. 2. 1. Undo screw (1) on the cable socket and remove it. 2. Remove cable socket from AS-interface module. 3. Remove seal (2). 4. Place screwdriver on opening (5) and apply a slight pressure to lever out insert (3). 5. Insert wires for the input signal through the cable gland (6) and seals into the housing (4) of the cable socket. 6. Insert signal lines into terminals of insert labeled 1 (+) and 2 ( ) and fasten them tight. 2 5 3 4 1 Cable socket according to DIN EN 175301-803 4 2 1 3 1 M 3 x 60 with sealing washer 2 Gasket 3 Insert 4 Housing 5 Opening 6 Cable gland 1(+) 2( ) 6 Fig. 2: Cable socket setup EB 6150 EN 7
Start-up 7. Press insert into the housing, ensuring that the cable gland points in the desired direction after the cable socket is plugged onto the AS-interface module. 8. Tighten cable gland and push on seal. 9. Plug cable socket onto the AS-interface module and push them both together onto the device connector. 10. Secure connection with screw (1). 5 Start-up After the AS-interface module has been connected, it can be put into operation by the ASinterface master. First, an initializing routine is run during which the EEPROM of the ASinterface module is tested and an address is assigned to it. The default address set by the manufacturer is 0. If no errors are detected during initialization, the device is run in standard mode. During which, the following routines are constantly run: ÎÎ Monitoring of connection to the analog device. If the connection is interrupted, the output is set to 4 ma and the red LED starts to blink. ÎÎ Checking the EEPROM's content If an error occurs, the output is set to 4 ma and the red LED starts to blink. ÎÎ Monitoring of communication between AS-interface master and slave When there is no communication, the output is set to 2 ma and the red LED is constantly on. ÎÎ Calculation of output signal In the AS-interface module, the data from the master are converted into a current signal and issued at the output. 5.1 Indicators The AS-interface module is equipped with one green and one red LED to indicate the following operating states: 8 EB 6150 EN
Start-up Green LED on: Power supply connected Red LED blinking: Device not connected or the data in the EEPROM are not available or incorrect The output is set to 4 ma. Red LED on: No communication with the AS-interface master (faulty wiring) The output is set to 2 ma. 5.2 Setup and operation Operation An AS-interface master, which supports profile 7.3, is required to operate the module. The AS-interface master transmits a 16-bit value per module over the AS-interface. Addressing Addresses are assigned by an AS-interface master. Slave profile I/O code: ID code: ID1 code ID2 code: 7 hex 3 hex F hex 4 hex Setting parameters Parameters need to be set to adjust the different operating ranges of the module. Parameters are set by selecting the "Write ASi parameter" command. The parameter bits are not used in the Type 6150 AS-Interface Module. EB 6150 EN 9
Technical data 6 Technical data Table 2: Technical data Input AS-interface version 2.1 Output Resolution Total current output Permissible load Output Power supply 4 to 20 ma 0.025 ma/step 2 to 22 ma 300 Ω Short-circuit protection According to AS-Interface Specification (26.5 to 31.6 V DC) Total current consumption from AS-interface network Max. 30 ma Indicators Green LED on Power supply connected Red LED blinking Device not connected or the data in the EEPROM are not available or incorrect Red LED on No communication with the AS-interface master (faulty wiring) AS-i profile S 7.3 I/O configuration 7 hex ID code 3 Temperature range (operation) 10 to + 60 C Degree of protection (when mounted) IP 65 Noise emission EN 50081 Part 1 Noise immunity EN 50081 Part 2 Electrical connection According to DIN EN 175301-803 Housing material Polyamide Configuration Type 6150 AS-Interface Module Complete order number as required Order no. Type 6150............ Explosion protection Without 0 Module with seal and M 3 x 60 screw 1 Module with cable socket, seal and M 3 x 60 screw 2 Version Module with cable socket, M20x1.5 device connector, seal and M 3 x 60 screw 3 Module with cable socket, device connector according to DIN EN 175301-803, seal and M 3 x 60 screw 4 Signal Input: AS-interface data Output: 4 to 20 ma 0 Profile AS-i S 7.3 0 10 EB 6150 EN
27 Dimensions 7 Dimensions 28.5 M 3 x 60 with sealing washer Seal for device connector 25.5 52 33.5 40 31 27.5 Cable socket according to DIN EN 175301-803 3 2 1 Fig. 3: Dimensions Type 6150 AS-Interface Module Device connector according to DIN EN 175301-803 (replacing the M 20 x 1.5 cable gland) EB 6150 EN 11
SAMSON AG MESS- UND REGELTECHNIK Weismüllerstraße 3 60314 Frankfurt am Main Germany Phone: +49 69 4009-0 Fax: +49 69 4009-1507 Internet: http://www.samson.de EB 6150 EN 2013-07-24