AFCS Fluid Guard 2 Model - PDF Free Download

Contents xplanation of safety signals.... 2 Safety.... 2 Introduction... 2 Controller overview.... 5 Overview.... 5 User interface.... 5 xplanation of safety signals Safety Read and carefully observe installation instructions before installing, operating or troubleshooting referenced equipment. quipment must be installed, maintained and repaired exclusively by persons familiar with instructions. While unpacking, check unit is complete and free from damage. Install unit so that: power supply cords/wiring are secured away from vehicle and other types of contact. unit is not near or over heat. unit is properly grounded. AFCS Fluid Guard must be equipped with plug having third (grounding) pin that only fits into grounding type outlet. This is a safety feature. Do not use without properly grounded outlet. Failure to properly ground AFCS Fluid Guard may cause damage to unit or data stored. Introduction note AFCS Fluid Guard model is designed to be incorporated into fluid dispensing system for management of oil dispense points. The system controls 2 different fluids and twelve total hoses. Using the AFCS Fluid Guard allows for the dispensing of one fluid to twelve hoses or two fluids to six hoses. For indoor use only, not for outdoor use. Danger Indicates a hazardous situation that if not avoided, will result in death or serious injury. Warning Indicates a hazardous situation that, if not avoided, may result in death or serious injury. Caution Indicates a hazardous situation that,if not avoided, could result in minor or moderate injury. Danger Disconnect all power supplied to system before performing any installation or maintenance. Failure to comply will result in death or serious injury. Product specification Temperature range Net weight Input voltage Minimum current Maximum current Pulse switch voltage Pulse switch current Valve output voltage Maximum valve output current Table 1 32 to 122 F (0 to 50 C) 2.5 lbs. (1,134 kg) 100-240 V AC, 50-60 Hz 0.25 A 2.0 A 24 V 5.1 ma 24 V 1.85 A 671108 2 Alemite, LLC

Controller overview Fig. 1 Single fluid systems Master 1 AFCS Fluid Guard Pulser 1 Hose 1 Hose 2 Wiring Diagram +24 V DC Hose x Solenoid valve coil Air valve Air pump Pulse meter Fluid valve 1 Fluid valve 2 X 12 (hoses 1 thru 12) Wiring Diagram +24 V DC Pulse meter Site tank Pulse meter input x Dual fluid systems Air valve Air pump Master 1 Pulse meter 1 Pulser 1 Pulser 2 Hose 2 Hose 8 Fluid valve 2 Hose 1 Fluid valve 1 AFCS Fluid Guard Hose 7 Fluid valve 7 Fluid valve 8 Master 2 Pulse meter 2 Air pump X 6 X 6 (hoses 1 (hoses 7 thru 6) thru 12) Site tank 1 Site tank 2 Air valve Alemite, LLC 3 671108

Overview Danger Disconnect all power supplied to AFCS Fluid Guard before performing installation or wiring. Failure to comply will result in death or serious injury. note Do not leave electrical wires uncovered. Cover wires not used with wire nut. Failure to comply may result in damage to equipment. Fig. 2 1 2 3 4 5 Item Description 1 Touchscreen 2 Screen keypad 3 Power switch 4 Key 1) 5 Dispense presets 6 Interface cable 1) Order replacement key, part number 282501, as needed. 6 Wire Color Function Violet +24 V DC output to solenoid or pulse meter White/red +24 V DC output to solenoid or pulse meter White/green +24 V DC output to solenoid or pulse meter White/yellow +24 V DC output to solenoid or pulse meter Red/green Master solenoid output 1 (hoses 1-12 for single fluid system, hoses 1-6 for dual fluid system) Red/yellow Master solenoid output 2 (inactive for single fluid system, hoses 7-12 for dual fluid system) Red/black Pulse switch input 1 (hoses 1-12 for single fluid system, hoses 1-6 for dual fluid system) White/black Pulse switch input 2 (inactive for single fluid system, hoses 7-12 for dual fluid system) Yellow Hose 1 Brown Hose 2 Blue Hose 3 Orange Hose 4 Green Hose 5 White Hose 6 Red Hose 7 Black Hose 8 White/blue Hose 9 Slate Hose 10 Pink Hose 11 Tan Hose 12 671108 4 Alemite, LLC

User interface Fig. 3 Programming interface To get to configuration programming interface, key lock must be in position. Configuration programming interface is run entirely by touch screen LCD and cannot be modified by keypad. To enter configuration programming screen select System Configuration, enter passcode (1357) and press OK. Successfully entering passcode will bring up Configuration Options. Fluid 1 Volume (Qt.) Total: 547.8 Trip: 70.3 Fluid 2 Volume (Qt.) Total: 547.8 Trip: 70.3 System Configuration Reset Reset (or choose preset option on touchscreen). touchscreen, or button. note To revert to previous screen, select X in top left corner. Fig. 4 Fluid 1 Volume (Qt.) Total: 547.8 Trip: 70.3 Reset X 1357 X nter Password Configuration Options Fluid 2 Volume (Qt.) Total: 547.8 Trip: 70.36 Reset 1 2 3 4 5 6 Change Fluid Mode Change Volume Units 7 8 9 Change Quick Select Values System Configuration < 0 OK Change PPU Values Alemite, LLC 5 671108

Select option you wish to modify and screen will move appropriately. Fig. 5 X Select Fluid Mode Currently Set to Dual X Select Volume Unit Currently Set to Quarts Change To Quarts Change To Liters X Change To Gallons Change to Single Configuration Options Change Fluid Mode Change To Pints X Change Volume Units X Set Pulses Per Unit Change Quick Select Values Quick Select Config Fluid 1 PPU: 95 + - Change PPU Values Quick Select 1: 3.9 + - Fluid 2 PPU: 95 + - Quick Select 2: 4.5 + - Quick Select 3: 10 + - Configuration changes are automatically updated on screen as they are made. When finished changing System Configuration, return lock key to position to save changes. Fluid 1 Volume (Qt.) Total: 547.8 Trip: Saving 70.3 Configuration Reset... Fluid 2 Volume (Qt.) Total: 547.8 Trip: 70.3 Reset or choose preset option on touchscreen). touchscreen, or button. Fig. 6 System Configuration 671108 6 Alemite, LLC

Oil dispensing interface To get to oil dispensing interface, key lock must be in position. Fig. 7 0.0 Frequently Used Values 5.2 5.7 25 Quick Select Values 4.0 4.5 10.0 1. 1. Use keypad directional to pad enter to enter quantity quantity (or or choose preset option on touchscreen). 2. 3. 3. To To end dispense, press cancel button on touchscreen, or button. Choose option from Request Quantity screen to load Quick Select or Frequently Used value. Fig. 8 4.5 Frequently Used Values 5.2 5.7 25 Quick Select Values 4.0 4.5 10.0 or choose preset option on touchscreen). touchscreen, or button. Alemite, LLC 7 671108

note To modify value in tenths of a unit, use up and down arrows on keypad. Fig. 9 4.4 Frequently Used Values or choose preset option on touchscreen). touchscreen, or button. 5.2 5.7 25 Quick Select Values 4.0 4.5 10.0 Once desired Request Quantity is shown, desired hose must be selected from numbered keypad to activate. When requested volume has been dispensed, system will save new dispense data. 4.4 (Qt.) or choose preset option on touchscreen). touchscreen, or button. Fig. 10 Of Requested 4.4 Have Been Dispensed Saving... If dispense needs to be ended prior to reaching requested quantity, dispense request can be ended early by pressing nd Dispense on touchscreen or by pressing on keypad. 3.1 (Qt.) or choose preset option on touchscreen). touchscreen, or button. Fig. 11 Of Requested 4.4 Have Been Dispensed nd Dispense 671108 8 Alemite, LLC

System will save new dispense data to memory. Fig. 12 3.1 (Qt.) or choose preset option on touchscreen). touchscreen, or button. Of Requested 4.4 Have Been Dispensed Saving... After data is saved to memory, system will return to Request Quantity screen and new oil dispense can be requested. Fig. 13 0.0 Frequently Used Values 5.2 5.7 25 Quick Select Values 4.0 4.5 10.0 1. 1. Use Use keypad directional on to pad enter to enter quantity quantity (or or choose choose preset preset option option on on touchscreen) touchscreen). 2. 2. Choose Choose desired desired hose hose from from number number pad pad. 3. 3. To To end end dispense dispense, press press cancel cancel button on on touchscreen touchscreen, or button. 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 Alemite, LLC 9 671108

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