Presentation Modicon automation I/O architectures Presentation The Modicon automation offers an I/O architecture solution over Ethernet, connecting the local rack to remote I/O () drops, installed on a rack or on a Modicon X0 rack (), and distributed I/O (DIO) devices. This solution comprises: b drops on a rack or on a Modicon X0 rack b Ethernet DIO devices b A head adaptor on a local local rack b A drop adaptor on each drop b A choice of two drop adaptors (standard or high performance) in each Modicon X0 drop b Two optical repeaters, for single mode or multimode optical fi bre, on Modicon X0 drop b A choice of three types of managed dual ring (DRS) from the ConneXium offer (), configurable by means of predefi ned confi guration fi les for immediate setup Different architectures are therefore possible, such as: b Ethernet architectures with or without ConneXium managed () b Architectures with separate or combined Ethernet and Ethernet DIO devices on the same physical medium b Hot Standby (HSBY) architectures This solution also includes numerous options and functions as standard, providing: b High process availability, with the option of connecting Ethernet and Ethernet DIO in a daisy chain loop b Deterministic data exchanges between the PLC and the Ethernet b Remote service, with a SERVICE port available on the or Modicon X0 Ethernet head adaptor and Ethernet drop adaptors Note b All the validated and tested architectures are shown in the technical documentation available on our website www.schneider-electric.com. b The use of other than those detailed in these pages (pages 0/ to 0/) is not supported (). Enterprise Factory Process Redundant system servers Historian Unity Pro ERP system MES (Manufacturing Execution System) Vijeo Citec SCADA Dual Ethernet ring Field Modicon STB Ethernet DIO ConneXium managed (DRS) Hot Standby PLCs ( Primary and Standby ) Ethernet drop Modicon X0 Ethernet drop Modicon STB Ethernet DIO Ethernet drop PLC Workshop HMI Ethernet drop Machine HMI Ethernet drop Modicon X0 Ethernet drop Under DIO ring Under redundant ring Variable speed drive Modicon STB Ethernet DIO Variable speed drive Modbus serial link Motor starter Motor protection Motor protection Energy supervision 0 Ethernet and Ethernet DIO drops combined on the same medium, with Remote site Ethernet and Ethernet DIO drops combined on the same medium, without Typical architecture () The Modicon X0 range offers common I/O modules which can be used both in Ethernet drops connected to a local controller and in Modicon M0 automation s. () Supported ConneXium : TCS ESM 0FF/0FCU/0FCS (see page 0/0). 0-EN version:.0
Presentation (continued) Modicon automation I/O architectures and Modicon X0 Ethernet Cable break Communication operational again in under 0 ms after a cable break or module malfunction Ethernet architecture, self-healing of a ring Presentation (continued) Advantages of the offer Flexibility, ability to combine and determinism b The fl exibility of Ethernet topologies provides many different options to meet the needs of numerous applications. b The ability to combine or Modicon X0 Ethernet and DIO devices on the same medium enables: v Reduced wiring costs v Up to Ethernet drops and up to Ethernet DIO devices per Ethernet DIO head adaptor () b The deterministic nature of data exchanges between the PLC and the Ethernet allows the system response time to be calculated for the Ethernet, irrespective of the number of Ethernet DIO devices. Increased process performance and availability b High performance levels exceeding the current limits for architectures on S0 bus: v input words and output words for Ethernet drops on S0 bus v 00 input words and 00 output words for or Modicon X0 Ethernet drops on b High overall process availability in architectures with: v Ring topologies using the Ethernet ports on the Ethernet head adaptor and Ethernet drop adaptor v Self-healing of a primary or secondary ring in less than 0 ms (recovering time), in the event of a cable break or module malfunction. This performance is due to the execution speed of the Ethernet components in the modules and (DRS) validated for this type of architecture (see page 0/0). Modicon STB DIO SERVICE port Ethernet DIO device cloud Unity Pro SERVICE port SERVICE port Remote debugging on the SERVICE ports () Ethernet head adaptors and or Modicon X0 Ethernet drop adaptors () have a SERVICE port which supports a data rate of Mbps (up to a maximum of 0 Mbps for all the Ethernet DIO ports in the network) and allows the connection of: b A local HMI (Magelis terminal, etc.) () b One or more Ethernet DIO devices () b A PC with Unity Pro software (), for remote debugging of an application b A network diagnostic device with software such as ConneXium Network Manager or network analysis tools (Port Mirroring function available on the SERVICE port). Connection to SERVICE ports NOM Serial link Online configuration modification with the CCOTF function The CCOTF (Change Confi guration On The Fly) function enables the addition or removal of I/O modules, or even the addition of a complete or Modicon X0 Ethernet drop () in a configuration, in RUN mode. These changes are possible on the local rack and on or Modicon X0 Ethernet drops equipped with a high performance type module (see page 0/). For further information on the CCOTF function, see page /. () Ethernet head adaptor, see page 0/. () Requires Ethernet module 0 000 or 0 NOE p, linked to the Ethernet head adaptor in the local rack (see page 0/). () Requires Modicon X0 BMX 0 Ethernet drop adaptor (see page 0/). () Please refer to the Human-Machine Interfaces catalogue. () Please refer to the relevant product catalogues on our website www.schneider-electric.com. () Requires Unity Pro Extra Large software u V.0. 0 page 00Q/ page 0/ page 0/ s: page 0/ page 0Q/ 0-EN version:.0
Presentation (continued) Modicon automation Ethernet architectures S0 bus Modicon STB DIO and Modicon X0 Ethernet S0 S0 bus Confi guration of dedicated I/O on network and on S0 bus in a single PLC. Presentation (continued) Advantages of the offer (continued) Compatibility with references in the offer () The offer is fully compatible with the references in the offer; CPUs, power supplies, I/O modules, racks, etc (). This compatibility simplifi es: b Implementation of architectures b Migration from a S0 bus architecture to a architecture. It is also possible to confi gure a S0 bus and a network in a single PLC. This makes it possible to extend existing installations while taking advantage of the functions of the offer (). Compatibility with references in the Modicon X0 offer The offer is fully compatible with the references in the Modicon X0 offer: CPUs, power supplies, I/O modules, racks, etc. However, the capacity of Modicon X0 I/O drops depends on the Ethernet drop adaptor module used, see page 0/. Rack Viewer function () The Rack Viewer function provides access to Ethernet data via a web browser. Predefined configurations for ConneXium managed The use of ConneXium managed specifi cally for architectures is simplifi ed using predefi ned confi guration fi les (included on the Unity Pro u V.0 DVD). These confi gurations are optimized to meet the requirements of the majority of Ethernet architectures, see page 0/. Ethernet architecture, standard and Modicon X0 Ethernet Types of architecture () The offer can be used in three types of architecture: b Ethernet architectures: standard of for long distances b Architectures with combined Ethernet and Ethernet DIO devices on the same physical network: standard or high availability and extended device integration capability b Hot Standby architectures Ethernet architectures Ethernet architecture, standard Simple ring (Daisy Chain Loop) architecture consisting of a local Ethernet drop containing a 0 00 head adaptor module and or Modicon X0 Ethernet drops containing a drop adaptor: b 0 00: Ethernet drop adaptor b BMX 00: Modicon X0 Ethernet drop adaptor, without SERVICE port b BMX 0: Modicon X0 Ethernet drop adaptor, with SERVICE port The links are achieved via RJ Ethernet copper cables. The maximum distance between each rack is 00 m. 0 Ethernet link, copper medium NRP Optical fi bre medium Ethernet architecture, long distance Modicon X0 Ethernet NRP NRP Ethernet architecture, long distance Standard Ethernet architecture comprising one or more remotely located Modicon X0 Ethernet drops, via integrated NRP optical fi bre repeaters. There are two types of NRP repeater: b BMX NRP 000: multimode optical fi bre repeater (remote location up to km) b BMX NRP 00: single mode optical fi bre repeater (remote location up to km) The NRP repeaters are linked to drop adaptors by means of Ethernet Interlink cables in order to access the functions of these cables. () The offer is not compatible with communication modules and application-specifi c modules which cannot be installed on a remote station. () This function is only available with 0 CPU ppp CPUs. () Requires Ethernet module 0 000 or 0 NOE p, linked to the Ethernet head adaptor in the local rack (see page 0/). () Requires Unity Pro Extra Large software u V.0. page 00Q/ page 0/ page 0/ s: page 0/ page 0Q/ 0-EN version:.0
Presentation (continued) Modicon automation Ethernet and Ethernet DIO architectures Ethernet DIO devices Ethernet DIO device cloud () Modicon X0 NOM Serial link Architecture with Ethernet and Ethernet DIO devices, standard Under Ethernet DIO ring Modicon X0 Ethernet and Ethernet DIO device architecture, high availability and extended integration capability Types of architecture (continued) () Ethernet and Ethernet DIO device architectures Architecture with Ethernet and Ethernet DIO devices, standard This architecture has the advantage of being able to combine Ethernet ( or Modicon X0) and Ethernet DIO devices on the same physical network: Modicon STB distributed I/O, Altivar drive, Tesys T motor protection, etc. (). In the example opposite: b Ethernet DIO devices are connected to the SERVICE ports of Ethernet head adaptors and Ethernet drop adaptors b Ethernet DIO devices are managed by the Ethernet DIO head adaptor module (0 000), linked to the Ethernet head adaptor by an Ethernet Interlink cable b Modbus serial link devices are integrated in the network via the serial link (BMX NOM 000) of the Modicon X0 drop This type of standard architecture without simplifi es setting up and maintenance operations. Ethernet and Ethernet DIO device architecture, high availability and extended integration capability This architecture integrates ConneXium managed DRS (Dual Ring Switch) into the Ethernet network. predefined confi gurations which can be loaded into the simplify their implementation. The use of DRS provides enhanced capacity for the integration of devices, according to different types of topology: b Under Ethernet ring b Under Ethernet DIO device ring b Ethernet DIO device clouds b Optical fi bre medium for long distance remote location, etc. The advantages of this architecture are: b Reduced wiring costs b Deterministic data exchanges between the PLC and the Ethernet b High availability of Ethernet DIO devices which can be connected in daisy chain loop topology (limited to devices compatible with this type of architecture) b Functions offered by the DRS : v The secondary rings can be linked to the main ring by two DRS, which improves availability v Redundancy of the primary ring with a Hot Standby Primary/Standby operating mode for the two DRS managing the same secondary ring Maximum distance between each ConneXium managed switch: b 00 m with copper medium b km with multimode optical fi bre medium b km with single mode optical fi bre medium () Requires Unity Pro Extra Large software u V.0. () Please refer to the relevant product catalogues on our website www.schneider-electric.com. 0 page 00Q/ page 0/ page 0/ s: page 0/ page 0Q/ 0-EN version:.0
Presentation (continued) Modicon automation Ethernet Hot Standby architectures (Primary PLC) Hot Standby link Hot Standby link Ethernet optical fi bre network switch () switch () switch () ( Standby PLC) and Modicon X0 Ethernet and Modicon X0 Ethernet Ethernet Ethernet DIO device cloud () Local HMI () Hot Standby architecture, long distance ( Primary PLC) Hot Standby link and Modicon X0 Ethernet Ethernet DIO () ( Standby PLC) Types of architecture (continued) () Hot Standby system The Unity Hot Standby system is used for the the most demanding applications, in terms of the availability of their control/command system, as no interruption of the process can be tolerated. This system ensures global availability of the Hot Standby CPU and devices. At the heart of this architecture are two PLC racks ( Primary and Standby ) with identical hardware confi gurations, based on 0 CPU p p Unity Hot Standby CPUs, connected via a high-speed optical fi bre cable. The volume of data exchanged between the Primary and Standby PLCs can reach. MB depending on the CPU. The Primary PLC executes the application program and controls the I/O, while the Standby PLC remains in the bacround. In the event of an unexpected failure affecting the Primary PLC, the Standby system over automatically, changing over execution of the application program and control of the I/O to the Standby PLC with an up-to-date data context. Once the changeover is complete, the Standby PLC becomes the Primary PLC. Once the faulty PLC has been repaired and reconnected to the standby system, it takes the role of the Standby PLC. The changeover is performed smoothly at the outputs and is completely transparent to the process. The Hot Standby system with Unity Pro software thus increases productivity by minimizing process downtime. Hot Standby system based on Ethernet architecture The Hot Standby system based on the remote I/O () architecture is used for sensitive processes which require an I/O control takeover time within the region of the PLC scan time. As the Ethernet drops are synchronized with the PLC CPU scan time, the CPU changeover is carried out smoothly at the outputs, i.e. it is bumpless. Ethernet head adaptor modules0 000 and control network head adaptor modules 0 00 are compatible with Hot Standby Ethernet architectures. Automatic switching of the IP address of these modules ensures transparent addressing, even in the event of a CPU changeover. Maximum distance between each ConneXium managed switch: b 00 m with copper medium b km with multimode optical fi bre medium b km with single mode optical fi bre medium Hot Standby system based on Ethernet DIO device architecture In this type of Hot Standby architecture without Ethernet drops, the Ethernet drop adaptor is not required. Only a Ethernet head adaptor and a 0 000 head adaptor, connected by an Ethernet Interlink cable, are required in each Primary and Standby PLC (see page 0/). () Requires Unity Pro Extra Large software u V.0. () Please refer to the relevant product catalogues on our website www.schneider-electric.com. () As well as the secondary ring, an Ethernet DIO device cloud can be connected to each managed switch. Ethernet DIO device cloud () 0 Hot Standby architecture with Ethernet DIO devices, without Ethernet drop adaptor page 00Q/ page 0/ page 0/ s: page 0/ page 0Q/ 0-EN version:.0
Modicon automation Ethernet head adaptor Ethernet drop adaptor Ethernet head adaptors and Ethernet drop adaptors ()() Presentation A architecture with Ethernet drops requires the use of and Ethernet adaptors: b 0 00 head adaptor installed in the local rack b 0 00 drop adaptor installed in each Ethernet drop 0 00 0 00 Each of these adaptors is connected by Ethernet cables equipped with RJ connectors. The dual connection port on each adaptor allows Daisy Chain Loop connections using the RSTP protocol (Rapid Spanning Tree Protocol). Each adaptor uses one slot in the rack. These adaptors are also offered in Conformal coating version for harsh environments (see page /). Capacity of architectures, with drops b CPU drop equipped with a 0 CPU pppp type CPU that can have one primary rack and one secondary rack () b Up to Ethernet drops, limited to a maximum of drops ( + Modicon X0) (); each CPU drop can comprise one primary rack and one secondary rack () b Distance: v 00 m between drops (copper medium) v km between each ConneXium managed switch, with a multimode optical fi bre cable () v km between each ConneXium managed switch, with a single mode optical fi bre cable () b Up to ConneXium managed () b secondary ring level per ConneXium managed switch b Up to Ethernet DIO devices per 0 000 Ethernet head adaptor b Up to Ethernet DIO devices per 0 00 Ethernet head adaptor with integrated router function Display block indicating the module status On 0 00 adaptor: rotary for addressing Ethernet drops (00 ) Dedicated RJ SERVICE port for remote service tools such as a PC with Unity Pro (), network diagnostics software (ConneXium Network Manager, etc.) or with network analysis tools (Port Mirroring, etc.), or an HMI terminal, etc. This port can also be used to connect Ethernet DIO devices such as Modicon ETB I/O, Altivar variable speed drives, TeSys T motor protection, etc. (). RJ INTERLINK port on 0 00 adaptor for connecting the Ethernet Interlink cable RJ DEVICE NETWORK port for connection to the RJ DEVICE NETWORK port for connection to the Removable hinged door () For additional characteristics, see our website www.schneider-electric.com. () Requires Unity Pro Extra Large software u V.0. () 0 CPU ppp CPUs support a maximum of Modicon X0 drops. () Requires two 0 XBE 00 00 rack expansion modules (one in the primary rack and one in the secondary rack) and a 0 XCA 0p extension cable (, or m) for connecting these two modules. See page 0/. () See page 0/0. () Each ConneXium switch counts as two Ethernet drops. () To connect Unity Pro to the SERVICE port, the 0 000 Ethernet DIO head adaptor or 0 NOE p Ethernet module and the Ethernet Interlink cable must be used. See page 0/. () Please refer to the relevant product catalogues on our website www.schneider-electric.com. 0 page 00Q/ page 0/ page 0/ s: page 0/ page 0Q/ 0-EN version:.0
(continued) SCADA Vijeo Citec Control network Router integrated in the 0 00 Ethernet module managing several IP addresses 0 000 0 00 MES system (Manufacturing Execution System) IP address:..0.0 IP address:..0. Ethernet IP address:..0.xx Ethernet I / O network Modicon automation Ethernet DIO head adaptor module Ethernet control network head adaptor Ethernet DIO head adaptor and control network head adaptor modules ()() Presentation Two Ethernet 0 p00 adaptors modules are specifi cally dedicated for architectures: b The 0 000 DIO Ethernet head adaptor, installed in the local rack ( adaptors max.). This adaptor manages the Ethernet DIO devices connected to the network. b The 0 00 control network head adaptor module, installed in the local rack ( adaptor max.). This adaptor manages exchanges with the control network, in which other PLCs and/or supervisors may be present. It is equipped with integrated router which allows routing between networks. The Ethernet DIO devices can be connected in star, ring or network topology: b On the SERVICE port of Ethernet head adaptors or Ethernet drop adaptors or or Modicon X0 Ethernet drops, or on the Ethernet ports of DRS. In this case, a link between the Ethernet DIO head adaptor and the is necessary for the Ethernet DIO devices to be integrated into the network (see below). b On the ports of the Ethernet DIO head adaptor (), directly, without any link with the Ethernet head adaptor. In this case, the Ethernet DIO devices are independent of the network. The 0 00 module has an integrated router which can manage several IP addresses and which provides transparency between the control network and the network. This function limits the use of an external router and makes setting up easier. A link is required between the module and the Ethernet head adaptor or the Ethernet DIO head adaptor, depending on the confi guration. Capacity of Ethernet modules b 0 000 Ethernet DIO head adaptor module: v Maximum of four modules, installed in the local rack v Maximum of Ethernet DIO devices per module b 0 00 Ethernet control network head adaptor module: v Maximum of one module, installed in the local rack v Maximum of Ethernet DIO devices per module Display block indicating the module status Dedicated RJ SERVICE port for remote service tools or for connection of Ethernet DIO devices (see and module SERVICE port, page 0/) RJ INTERLINK port for connection of the Ethernet Interlink cable RJ DEVICE NETWORK port for connection to the RJ DEVICE NETWORK port for connection to the Removable hinged door 0 Example of and module combination: 0 00 / 0 000 / 0 00 0 Combination of Ethernet modules and Ethernet head adaptor () The two Ethernet modules (,) are linked to the Ethernet head adaptor module () by means of Ethernet Interlink cables (0). Multiple combinations are possible: Ethernet control network head adaptor module 0 00 Ethernet DIO head adaptor module 0 000 Ethernet head adaptor 0 00 0 Ethernet Interlink cable TCS ECN MM S/SU () For additional characteristics, see our website www.schneider-electric.com. () Requires Unity Pro Extra Large software u V.0. () The 0 NOE Ethernet Modbus TCP modules p in installed bases can also manage Ethernet DIO devices in a system. These modules do however have performance restrictions which are not present in the 0 000 module. In particular, only a 0 NOE p module can be part of the network; please consult our Customer Care Centre. page 00Q/ page 0/ page 0/ s: page 0/ page 0Q/ 0-EN version:.0
(continued) Modicon automation Modicon X0 Ethernet drop adaptors BMX 00 BMX 0 Modicon X0 Ethernet drop adaptors ()() Presentation A architecture with Modicon X0 drops requires the use of a dedicated drop adaptor in each Modicon X0 drop: b Standard drop adaptor BMX 00 (capacity, see below) b High performance drop adaptor BMX 0 (capacity, see below) These drop adaptors are connected by Ethernet cordsets fi tted with RJ connectors. The dual connection port on each drop adaptor allows Daisy Chain Loop connections using the RSTP protocol (Rapid Spanning Tree Protocol). Each module uses one slot in the Modicon X0 rack. The BMX 0 adaptor is also available in a conformal coating version for harsh environments. Capacity of architectures with Modicon X0 Ethernet b CPU drop that can have one primary rack and one secondary rack (), equipped with a 0 CPU pppp advanced CPU b With 0 CPU pp standard CPUs and the 0 CPU 0 HSBY CPU: v Up to Modicon X0 drops, limited to a maximum of drops ( + Modicon X0) b With the 0 CPU 0 standard CPU and 0 CPU HSBY CPUsp: v Up to Modicon X0 drops, limited to a maximum of drops (Ethernet and Modicon X0) b Each Modicon X0 drop can comprise one primary rack and one secondary rack () b Distance: v 00 m between stations (copper medium) v km between Modicon X0 drops, with BMX NRP 000 multimode optical fi bre repeaters v km between Modicon X0 drops, with BMX NRP 00 multimode optical fi bre repeaters Capacity of Modicon X0 drop adaptors Type of module BMX 00 standard BMX 0 high performance Primary racks per drop Up to Up to SERVICE port Discrete I/O modules Up to Up to 0 Analog I/O modules Up to Up to Expert modules supported: b serial link BMX NOM 000 b time and date BMX ERT 0T stamping at ms b counting BMX EHC 000/000 CCOTF function Yes Time and date stamping 0 ms Display block indicating the module status Rotary for addressing Ethernet drops (00 ) On BMX 0 module: dedicated RJ SERVICE port for remote service tools such as a PC, an HMI terminal or Ethernet DIO devices (identical to the SERVICE port on / modules, see page 0/) RJ DEVICE NETWORK port for connection to the RJ DEVICE NETWORK port for connection to the () For additional characteristics, see our website www.schneider-electric.com. () Requires Unity Pro Extra Large software u V.0. () Requires two BMX XBE 000 rack expansion modules (one in the primary rack and one in the secondary rack) and a BMX XBC pppk extension cable (0., or m) for connecting these two modules. See page 0/. 0 page 00Q/ page 0/ page 0/ s: page 0/ page 0Q/ 0-EN version:.0
(continued) Modicon automation Modicon X0 NRP drop optical repeaters, ConneXium managed BMX NRP 00p Modicon X0 Ethernet drop optical repeaters ()() Presentation BMX NRP 000/00 optical fi bre repeaters are an alternative to the use of ConneXium managed dual ring (DRS), for optical fi bre communications over long distances, in systems. When inserted in Modicon X0 drops, BMX NRP 000/00 optical fi bre repeaters make it possible to: b Extend the total distance of the network, when Ethernet drops are located in areas of the factory more than 00 m away b Enhance immunity to noise b Resolve earthing problems, between sites which have different earthing methods NRP repeaters can be installed on the primary ring or on secondary rings. These modules cannot however be used to connect secondary rings to the primary ring. The BMX NRP 000 repeater for multimode optical fi bre allows remote location up to km. The BMX NRP 00 repeater or single mode optical fi bre allows remote location up to km. Depending on the confi guration, the NRP repeater must be linked to the adaptor of the drop where it is installed, via one or two Ethernet Interlink cables. Module reference Display block indicating the module status RJ Ethernet ports. Two LEDs LNK and ACT indicate the state of each port Optical fi bre ports with SFP transceiver for LC type connector TCS ESM 0FF ConneXium managed () Presentation There are three ConneXium managed DRS (Dual Ring Switch) models available specifi cally for architectures. They are used in the following situations: b For remote racks located at a distance of more than 00 m b Use of optical fi bre media: v For remote racks located over long distances: km (multimode optical fi bre) or km (single mode optical fi bre) v In environments subject to interference v Between sites with different earth equipotentiality b Architectures with combined Ethernet and Ethernet DIO devices b Implementation of a secondary ring ConneXium managed specific to medium ConneXium managed switch Copper port Multimode optical fibre port Single mode optical fibre port Distance between TCS ESM 0FCU TCS ESM 0FCS RJ shielded connectors TCS ESM 0FF : x 0/00 BASE-TX ports TCS ESM 0FCU : x 0/00 BASE-TX ports TCS ESM 0FCS : x 0/00 BASE-TX ports Duplex SC connectors 00 m : x 0/00 BASE-FX ports km : x 0/00 km BASE-FX ports Predefined configuration files () For ease of implementation of the described above, predefi ned confi guration fi les are available for building all validated and tested architectures. These confi guration fi les are included, as standard, on the Unity Pro V.0 DVD. The parameters of the switch(es) present on the can then be easily set with the chosen confi guration using a PC equipped with a web browser or Ethernet Switch Confi gurator software. The switch is confi gured immediately. Ethernet Switch Confi gurator software is also available on the ConneXium Resource CD-ROM. 0 () For additional characteristics, see our website www.schneider-electric.com. () Requires Unity Pro Extra Large software u V.0. () The functions described are only available for the three ConneXium managed mentioned on this page: (TCS ESM 0FF/0FCU/0FCS). () All confi gurations can also be used in Ethernet Hot Standby architectures. 0 0-EN version:.0
Architectures Modicon automation Complex architecture example Complex architecture example The complex architecture below illustrates the extensive possibilities of the offer: b High availability with Hot Standby CPUs () b Easy integration of the I/O network with supervisors in the control network, due to the 0 00 Ethernet module () and its integrated router function b Optimized wiring with and DIO control via a single medium: the DIO are controlled via a 0 000 Ethernet module (), which is connected directly to the 0 00 head adaptor module b Increased I/O capacity: no more limitation of modules in drop confi gurations (). It is also now possible to add entire I/O drops without stopping the PLC (addition of drops online) b High availability of secondary rings with managed switch redundancy function (): if one fails, the other takes over b Long distance optimized by the optical fi bre converter (), directly in the Modicon X0 rack b Simplifi ed integration of devices via a serial link () (for example: measuring centre, variable speed drive, motor starters, protection relays, etc.). FTD/DTM technology makes it possible to confi gure and debug devices transparently via the, from any supervisor b Under DIO device ring for greater availability () b Great fl exibility due to integration of DIO devices () or other diagnostic/confi guration tools on any drop SERVICE port or on the DIO port of a managed switch drop with unlimited confi gurations To control network Hot Standby link, optical fi bre medium Under redundant ring DIO device integration SERVICE port Rack extension Extension link Serial link To control network Under DIO ring DIO device cloud Ethernet link, optical fi bre medium Ethernet link, copper medium 0 page 00Q/ page 0/ page 0/ s: page 0/ page 0Q/ 0-EN version:.0
Architectures (continued) Modicon automation Example architecture Example architecture for a tunnel ( Primary PLC) Modicon X0 Primary rack Secondary rack XBE XBE Traffi c control (signalling, vehicle counting) Hot Standby link DRS managed NRP NOM Ethernet network Soft start unit Serial link Energy supervision Motor protection Ethernet optical fi bre network NRP DIO device cloud NOM Soft start unit Modicon STB DIO Gateway Modicon X0 Serial link Energy supervision Control of gas extractor fans Example n Ethernet optical fi bre network NRP NOM Modicon X0 Serial link Control of gas extractor fans Example n Soft start unit Energy supervision Modicon X0 Control of gas extractor fans Example n 0 Hot Standby link, optical fi bre Ethernet optical fi bre network DRS managed NRP Ethernet network Variable speed drive DIO device cloud DRS managed switch Ethernet NOM Ethernet ( Standby PLC) Ethernet link, optical fi bre medium DIO device cloud Hot Standby architecture: road tunnel management Serial link Ethernet link, copper medium Energy management Tunnel head-end lighting page 00Q/ page 0/ page 0/ s: page 0/ page 0Q/ 0-EN version:.0
Architectures (continued) Modicon automation Example architecture Process type architecture (e.g.: biomass factory) ( Primary PLC) Modicon X0 Boiler control Hot Standby link Ethernet optical fi bre network DRS managed Ethernet optical fi bre network DIO device cloud Variable speed drive DIO device cloud Modicon X0 Primary rack Secondary rack NRP Motor protection NOM XBE Serial link Modicon X0 Modicon X0 Soft start unit XBE Energy supervision Motor protection Smoke treatment Resource maintenance Recycling of water/steam Hot Standby link, optical fi bre DRS managed Ethernet optical fi bre network Variable speed drive DIO device cloud Ethernet Common process (Standby PLC) Ethernet link, optical fi bre medium Ethernet link, copper medium Process type architecture (for example: biomass factory) 0 page 00Q/ page 0/ page 0/ s: page 0/ page 0Q/ 0-EN version:.0
s Modicon automation standard topologies and Modicon X0 Ethernet 0 Ethernet architecture, standard s () Ethernet head and drop adaptors () SERVICE port head adaptor Provide adaptor per Ethernet I/O CPU rack Ethernet drop adaptor Provide module per Ethernet drop Modicon X0 Ethernet drop adaptor Provide module per Modicon X0 Ethernet drop () 0 00 () 0 00 () BMX 00 BMX 0 () Modicon X0 Ethernet drop optical repeaters () Optical fibre () Modicon X0 Ethernet drop optical repeaters multimode BMX NRP 000 Ethernet link, copper medium 0 Modicon X0 Ethernet architecture, long distance Optical fi bre medium single mode BMX NRP 00 Ethernet communication modules and cordsets () () Ethernet DIO head adaptor module 0 000 0. Required if there are Ethernet DIO devices in the architecture () Ethernet control network head adaptor Required if there is a control network in the architecture 0 00 0. Ethernet Interlink cables Standard TCS ECN MM S Length m version UL version TCS ECN MM SU Dedicated ConneXium managed ()() Copper port Multimode optical fibre port Single mode optical fibre port () RJ shielded Duplex SC connectors connectors () 0 Modicon X0 x 0/00 BASE-TX ports x 0/00 BASE-TX ports TCS ESM 0FF.000 x 0/00 TCS ESM 0FCU.000 BASE-FX ports x 0/00 BASE-FX ports TCS ESM 0FCS.000 To control network DRS managed Modicon STB DIO standard CPUs CPU Maximum application memory capacity Clock frequency Available internal RAM (with located variables) With PCMCIA card () () MHz KB KB 0 0 CPU 0 0 Under Ethernet DIO ring Under Ethernet DIO redundant ring Ethernet and Ethernet DIO device architecture, high availability and extended integration capability 0 0 0 CPU 0 0 0 0 CPU 0 () For additional characteristics, see our website www.schneider-electric.com. () Requires Unity Pro Extra Large software u V.0, (see page 0/). () For items to, see page 0/; to, see page 0/. () Conformal coating version for harsh environments. In this case, add the letter C to the end of the reference. () ConneXium managed validated for architectures. () Predefi ned confi guration fi les included on Unity Pro u V.0. DVD. () The 0 NOE Ethernet Modbus TCP modules p in installed bases can also manage Ethernet DIO devices in a system. These modules do however have performance restrictions which are not present in the 0 000 module. In particular, only a 0 NOE p module can be part of the network; please consult our Customer Care Centre. 0-EN version:.0
s (continued) Modicon automation Hot Standby topologies Rack extension for drop (Primary PLC) and Modicon X0 Ethernet Hot Standby link Hot Standby link Ethernet optical fi bre network switch switch switch ( Standby PLC) Ethernet Ethernet DIO device cloud () and Modicon X0 Ethernet and Modicon X0 Ethernet Local HMI () Hot Standby architecture, long distance s (continued) () Hot Standby CPUs Hot Standby CPU Clock frequency Maximum application memory capacity Available internal RAM (with located variables) With PCMCIA card Optical fibre Type and max. distance () () MHz KB KB km 0 Multimode 0 CPU 0. () 0 Multimode 0 CPU 0. 0 Single mode 0 CPU. Optical fibre cable for Hot Standby architecture Length m ()./ μm multimode optical fibre cables equipped with MT-RJ connectors For interconnection of the Ethernet port on 0 CPU p 0 CPUs ( Primary and Standby ) () / μm single mode optical fibre cable equipped with LC connectors For interconnection of the Ethernet port on 0 CPU Primary and Standby CPUs () 0 NOR 000 0 0 NOR 000 0 0 NOR 000 VDIF00 / μm single mode optical fibre cable equipped with LC and SC connectors For connecting a PC, via a ConneXium managed switch (), to the Ethernet port on the 0 CPU () (for example, for updating the fi rmware) VDIF00 Rack extension for Ethernet drop Length m () rack expansion module 0 XBE 00 00 ()() Provide modules: for the primary rack, for the secondary rack Cable for rack expansion 0 XCA 0 module 0 XCA 0 0 XCA 0 and Modicon X0 Ethernet 0 Ethernet architecture, standard () For additional characteristics, see our website www.schneider-electric.com. () For items to0, see page 0/; to, see page 0/. () Conformal coating version for harsh environments. In this case, add the letter C to the end of the reference. () Maximum data exchange volume: - 0 CPU 0: MB - 0 CPU p:. MB () Please refer to the relevant product catalogues on our website www.schneider-electric.com. 0 page 00Q/ page 0/ page 0/ page 0/ page 0Q/ 0-EN version:.0
s (continued) Modicon automation Rack extension for Modicon X0 drop and Modicon X0 Ethernet 0 Ethernet architecture, standard s (continued) () Rack extension for Modicon X0 Ethernet drop () Modicon X0 rack expansion module Standard module for mounting in each rack (XBE slot) and allowing the interconnection of racks max. Modicon X0 rack expansion kit Complete kit for -rack confi guration comprising: - BMX XBE 000 rack expansion modules - extension cordset, length 0. m BMX XBC 00K - TSX TLY EX line terminator (pack of ) Bus X preformed extension cordsets with two -pin SUB-D connectors Type of connector Length m BMX XBE 000 0. () BMX XBE 00 0.00 Elbowed 0. BMX XBC 00K 0.. BMX XBC 0K 0.0 BMX XBC 00K 0.0 BMX XBC 00K 0.0 BMX XBC 0K.0 Straight TSX CBY 00K 0.0 TSX CBY 00K 0.0 TSX CBY 00K 0.0 TSX CBY 0K,0 TSX CBY 0K,0 TSX CBY 0K.0 Use Length m Cable on reel Cable with free ends, line testers To be fi tted with TSX CBY K connectors Use Sold in lots of Line terminator x -way SUB-D connectors marked A/ and /B Bus X straight connectors x -way SUB-D connectors Connector installation kit crimping pliers, pen () () 00 TSX CBY 000,0 () Required on the BMX XBP ppp0 modules located at either end of the daisy chain TSX TLY EX 0.00 For TSX CBY 000 cable ends Fitting TSX CBY K connectors TSX CBY K 0.00 TSX CBY ACC 0 () For additional characteristics, see our website www.schneider-electric.com. () For items to0, see page 0/ ; to, see page 0/. () Installation of connectors on the cable also requires a wire stripper, a pair of scissors and a digital ohmmeter. 0 page 00Q/ page 0/ page 0/ page 0/ page 0Q/ 0-EN version:.0
s (continued) Modicon automation Requirements Requirements for a architecture () The table below gives the minimum hardware and software requirements for setting up a architecture. of the hardware or software required Version () Unity Pro Extra Large software UNI SPU EFp CD0 u.0 Ethernet head adaptor 0 00 drop adaptor 0 00 Modicon X0 drop adaptor BMX 00 BMX 0 Modicon X0 NRP drop optical BMX NRP 000 repeaters BMX NRP 00 Ethernet DIO head adaptor 0 000 module Ethernet control network head 0 00 adaptor Ethernet communication modules 0 NOE 0 Firmware u. 0 NOE Firmware u.0 ConneXium managed TSC ESM 0FF Firmware u.0, TSC ESM 0FCU Firmware u.0, TSC ESM 0FCS Firmware u.0, standard CPUs 0 CPU 0 Firmware u. 0 0 CPU 0 Firmware u. 0 0 CPU 0 Firmware u. 0 Hot Standby CPUs 0 CPU 0 Firmware u. 0 CPU 0 Firmware u. 0 CPU Firmware u. () For additional characteristics, see our website www.schneider-electric.com. () For s to 0, see page 0/; to, see page 0/; to, see page 0/. 0 page 00Q/ page 0/ page 0/ page 0/ page 0Q/ 0-EN version:.0