ZN551 Control Module. Technical Instructions

ZN551 Control Module Technical Instructions What is the ZN551 control module?... 2 Module driver and control program... 2 Specifications... 2 Inputs... 3 Room sensors... 3 Digital outputs... 3 Analog outputs... 3 To mount the ZN551... 4 Wiring for power... 4 To wire for power... 4 To address the ZN551... 5 Wiring for communications... 5 Wiring specifications... 5 To wire the ZN551 for communications... 5 Wiring inputs and outputs... 6 Wiring specifications... 6 To wire inputs and outputs... 7 Downloading memory... 9 To download memory in WebCTRL... 9 To assign inputs or outputs to points... 9 Input values...10 Output values...10 Resolution values...11 Offset/Polarity values...11 Using flow sensors... 12 To connect the duct tubes to the flow sensors...12 To wire the flow sensor to the control module...12 To set up the Airflow Control microblock...12 To set up the module driver... 13 Driver...13 Device...14 Notification Class #1...14 Common Alarms...15 Custom Translation Tables...15 To communicate through the local access port... 16 To set up a Local Access connection in WebCTRL...16 Troubleshooting... 16 Formatting the control module...17 LED's...17 Manufacture date...18 Compliance... 18 Automated Logic Corporation 1150 Roberts Blvd. Kennesaw, GA 30144 770/429-3000 Fax 770/429-3001 www.automatedlogic.com 2005 Automated Logic Corporation. All rights reserved throughout the world. Automated Logic Corporation, the Automated Logic logo, WebCTRL, EIKON, BACview, SuperVision, and InterOp are registered trademarks, and Alert is a trademark of Automated Logic Corporation. BACnet is a registered trademark of ASHRAE. All other brand and product names are trademarked by their respective companies.

What is the ZN551 control module? The ZN551 control module is used for zone control. Module driver and control program Module driver Maximum number of control programs Maximum number of BACnet objects* * Depends on available memory DRV_ZN 1 200 Specifications Power CMnet port Rnet port LStat port Local access port Inputs Input resolution 24 Vac ±10%, 50 60 Hz, 15 VA 26 Vdc (25 V min, 30 V max) For communication with the control module network using ARC156 or MS/TP (9600 bps 76.8 kbps) For RS room sensors. The Rnet port supports up to four RS sensors and one RS Pro or RS Plus sensor for averaging or high/low select control. NOTE The ZN551 does not support BACview. For LogiStat and LogiStat Plus room sensors. The LogiStat port uses two universal inputs. NOTE The ZN551 does not support the LogiStat Pro. Use an RS Pro on the Rnet port instead. For system start-up and troubleshooting 5 inputs configurable for thermistor or dry contact. Inputs 1 and 2 are also configurable for 0 5 Vdc. Inputs 4 and 5 are used when a LogiStat sensor is connected, but are available if an RS room sensor is connected. 10 bit A/D Digital outputs 5 digital outputs, relay contacts rated at 1 A max. @ 24 Vac/Vdc. Configured normally open. Analog output Output resolution Memory Battery Protection 1 analog output, 0 10 Vdc (5 ma max) 8 bit D/A 512 kb non-volatile battery-backed RAM, 1 MB Flash memory, 16-bit memory bus 10-year Lithium CR2032 battery provides a minimum of 10,000 hours of data retention during power outages Incoming power and network connections are protected by non-replaceable internal solid-state polyswitches that reset themselves when the condition that causes a fault returns to normal. The power, network, analog inputs, analog outputs, and relay output connections are also protected against voltage transient and surge events. ZN551 Control Module Rev. 3/17/2005 2 2005 Automated Logic Corporation

Status indicators Environmental operating range Physical LED's indicate status of communications, running, errors, power, and digital outputs 0 to 130 F (-17.8 to 54.4 C), 10 90% relative humidity, non-condensing Rugged GE C2950 Cycoloy plastic Overall dimensions Mounting dimensions Weight BACnet support Width: Height: 5 1/16 in. (12.9 cm) 5 11/16 in. (14.4 cm) 5 9/16" (14.1 cm) between mounting slot centerlines 0.6 lbs (0.27 kg) Conforms to the Advanced Application Controller (B-AAC) Standard Device Profile as defined in ANSI/ASHRAE Standard 135-2004 (BACnet) Annex L Listed by UL-916 (PAZX), cul-916 (PAZX7), FCC Part 15-Subpart B- Class A, CE EN50082-1997 Inputs The ZN551 has 5 inputs that accept the following signal types: These inputs... Support this signal type... Description All Thermistor Precon type 2 (10 kohm at 77 F). Input voltages will be from 0.33 Vdc to 2.52 Vdc for thermistors. All Dry contact A 3.3 Vdc wetting voltage detects contact position, resulting in a 0.3 ma maximum sense current when the contacts are closed. IN-1, IN-2 0 5 Vdc The output impedance of a 0 5 Vdc source must not exceed 100 Ohms. The input impedance of the ZN551 is approximately 30 kohm. IN-4, IN-5 LogiStat IN-4 See Thermistor. IN-5 Setpoint adjust. Input voltages should be from 1.4 3.4 Vdc. NOTE A LogiStat sensor connected to the ZN551 uses IN-4 and IN-5. An RS room sensor connected to the Rnet port does not use these inputs. Room sensors You can wire an RS Standard, RS Plus or RS Pro to the ZN551's Rnet port. Or you can wire a LogiStat or LogiStat Plus to the ZN551's LStat port. See the RS Room Sensors Technical Instructions (http://info.automatedlogic.com) or the LogiStat Sensors Technical Instructions (http://info.automatedlogic.com). NOTE The ZN551 does not support the LogiStat Pro. Digital outputs Analog outputs The ZN551 has 5 digital outputs. You can connect each output to a maximum of 24 Vac/Vdc. Each output is a dry contact rated at 1 A, 24 V maximum and is normally open. The ZN551 has 1 analog output that supports voltage devices from 0-10 Vdc. The controlled device must have a minimum of 2000 Ohms resistance ZN551 Control Module Rev. 3/17/2005 3 2005 Automated Logic Corporation

measured from its input to ground and must share the same ground as the control module. To mount the ZN551 Screw the ZN551 into an enclosed panel using the mounting slots provided on the cover plate. Leave about 2 in. (5 cm) on each side of the control module for wiring. Mounting slot Mounting slot Wiring for power CAUTIONS The ZN551 is a Class 2 device (less than 30 Vac, 100 VA). Take appropriate isolation measures when mounting it in a control panel where non-class 2 devices (120 Vac or greater) are present. Do not power pilot relays from the same transformer that powers the ZN551. NOTE You can power several control modules from the same transformer if you maintain the same polarity. To wire for power 1 Remove power from the 24 Vac transformer. 2 Pull the screw terminal connector from the control module's power terminals labeled Gnd and 24 Vac. 3 Connect the transformer wires to the screw terminal connector. 4 Apply power to the transformer. 5 Measure the voltage at the ZN551 s power input terminals to verify that the voltage is within the operating range of 21.6 26.4 Vac. 6 Insert the screw terminal connector into the ZN551's power terminals. 7 Verify that the Power LED is on and the Run LED is blinking. ZN551 Control Module Rev. 3/17/2005 4 2005 Automated Logic Corporation

To address the ZN551 You can address the ZN551 before or after you wire the control module for power. 1 If the ZN551 has been wired for power, pull the screw terminal connector from the control module's power terminals labeled Gnd and 24 Vac. The control module reads the address each time you apply power to it. 2 Using the rotary switches, set the control module's address to match the Address in the control module's Device Properties dialog box in SiteBuilder. Set the Tens (10's) switch to the tens digit of the address, and set the Ones (1's) switch to the ones digit. EXAMPLE If the control module s address is 35, point the arrow on the Tens (10's) switch to 3 and the arrow on the Ones (1's) switch to 5. 10's 1's Wiring for communications The ZN551 communicates using BACnet on the following types of network segments: ARC156 communicating at 156 kbps MS/TP communicating at 9600 bps, 19.2 kbps, 38.4 kbps, or 76.8 kbps NOTE ARC156 is a unique implementation of the industry standard ARCNET. For a summary of differences between ARCNET and ARC156, see the ARC156 Wiring Technical Instructions (http://info.automatedlogic.com). Wiring specifications For... Use... Maximum Length ARC156 MS/TP 22 AWG, low-capacitance, twisted, stranded, shielded copper wire* A dedicated 22 AWG to 18 AWG twisted pair wire (EIA-485) 2000 feet (610 meters) 3000 feet (914.4 meters) for 9600 bps, 19.2 kbps, or 38.4 kbps 2000 feet (610 meters) for 76.8 kbps * See the ARC156 Wiring Technical Instructions (http://info.automatedlogic.com). To wire the ZN551 for communications 1 Pull the screw terminal connector from the control module's power terminals labeled Gnd and 24 Vac. 2 Check the communications wiring for shorts and grounds. 3 Connect the communications wiring to the control module s screw terminals labeled Net +, Net -, and Shield. NOTE Use the same polarity throughout the network segment. ZN551 Control Module Rev. 3/17/2005 5 2005 Automated Logic Corporation

4 Set the communication type and baud rate. For... Set Communications Selection jumper to... Set DIP switches 1 and 2 to... ARC156 ARC156 N/A. Baud rate will be 156 kbps regardless of the DIP switch settings. MS/TP MSTP The appropriate baud rate. See the MSTP Baud diagram on the control module. NOTE Use the same baud rate for all control modules on the network segment. 5 Insert the power screw terminal connector into the ZN551's power terminals. 6 Verify communication with the network by viewing a module status report in WebCTRL. Wiring inputs and outputs Wire the ZN551's inputs and outputs as follows. Wiring specifications Input wiring Input Maximum length Minimum gauge Shielding 0 5 Vdc 1000 feet (305 meters) 26 AWG Shielded Thermistor Dry contact RS room sensors LogiStat 1000 feet (305 meters) 500 feet (152 meters) 100 feet (30 meters) 22 AWG Shielded 22 AWG, 4 conductor 1 Shielded or unshielded 22 AWG 2 Unshielded 1 See the RS Room Sensors Technical Instructions (http://info.automatedlogic.com). 2 See the LogiStat Sensors Technical Instructions (http://info.automatedlogic.com). Output wiring To size output wiring, consider the following: Total loop distance from the power supply to the control module, and then to the controlled device NOTE Include the total distance of actual wire. For 2-conductor wires, this is twice the cable length. Acceptable voltage drop in the wire from the control module to the controlled device Resistance (Ohms) of the chosen wire gauge Maximum current (Amps) the controlled device requires to operate ZN551 Control Module Rev. 3/17/2005 6 2005 Automated Logic Corporation

To wire inputs and outputs 1 Verify that the ZN551's power and communications connections work properly. 2 Pull the screw terminal connector from the control module's power terminals labeled Gnd and 24 Vac. 3 Connect the input wiring to the screw terminals on the ZN551. NOTE Connect the shield wire to the GND terminal with the ground wire. Any input thermistor Gnd Relay, dry contact Any input Gnd +V DC power supply Gnd +V Out Gnd 0-5Vdc Gnd 4 To wire a room sensor to the ZN551, wire the ZN551's terminals to the room sensor's terminals. For an RS room sensor, wire each terminal on the ZN551's Rnet port to the terminal of the same name on the RS room sensor. NOTE If wiring an RS room sensor with shielded wire, connect the shield wire to the GND terminal with the ground wire. For a LogiStat room sensor, use the following table. Wire this terminal on the LStat port... Gnd IN-4 IN-5 LED To this terminal on the LogiStat sensor Gnd Temp SW LS5v 5 Set the appropriate jumpers on the ZN551. To use... For... IN-1 or IN-2 IN-4 or IN-5 Thermistor Dry contact 0 5 Vdc Thermistor Dry contact Set jumpers IN-1 or IN-2 to the type of signal the input will receive. Verify the LStat/IN-4 jumper is on. IN-4 and IN-5 LogiStat 1. Remove the jumper from LStat/IN-4. 2. Set the LStat/Rnet jumper to LStat. Rnet Port RS sensor Set the LStat/Rnet jumper to Rnet. ZN551 Control Module Rev. 3/17/2005 7 2005 Automated Logic Corporation

LStat Rnet LStat IN-4 IN-1 Thermistor/dry contact 0-5Vdc IN-2 Thermistor/dry contact 0-5Vdc 6 Connect the digital output wiring to the screw terminals on the ZN551 and to the controlled device. Any DO Motor Any DO Bus 24 Vac or 24 Vdc 7 Connect the analog output wiring to the screw terminals on the ZN551 and to the controlled device. Any AO Gnd + Motor 0-10 V Any AO Gnd + Valve 0-10 V NOTE Current from the analog outputs can drive a 20 ma device. To use an analog output for this purpose, you may need to add a 1/2 watt resistor in series with the device to achieve the required total resistance of 500 Ohms. For example, to drive a device that has 100 Ohms of resistance, wire a 400 Ohm resistor in series with the 20 ma device to achieve 500 Ohms resistance. 8 Insert the power screw terminal connector into the ZN551's power terminals. ZN551 Control Module Rev. 3/17/2005 8 2005 Automated Logic Corporation

Downloading memory Download memory to a control module to do either of the following: Send control programs, the module driver, editable properties, and schedules to a control module for the first time. The first download takes longer than subsequent downloads. Send changes such as a change to a control program, an upgrade to the module driver, or a change to the control module's address. The ZN551 can store one DRV_ZN module driver and one control program. CAUTIONS The control module automatically halts before and restarts after a memory download, causing the shutdown and restart of any equipment controlled by the module. Downloading memory overwrites all control programs in the control module causing it to lose stored data. You download memory from WebCTRL. If your network is complete, you can download from any network browser. If not complete, connect a laptop with a local copy of the system database to the ZN551's local access port. See steps 1 3 of To communicate through the local access port (page 16). To download memory in WebCTRL 1 On WebCTRL's CFG tree, click Download. 2 Select the Memory checkbox. NOTE A memory download includes a Parameters and Schedules download. 3 On the Network tree on the right, select the control module you want to download to. 4 Click Add to add the control module to the Download Items list. 5 Click Download Selected Items. If the download fails, the control module appears in the Failures box. Since this indicates a system problem, do not clear the failure. Locate and resolve the problem, then retry the download. To retry, select the control module in the Failures box, then repeat steps 4 and 5 above. To assign inputs or outputs to points To use an input or output, you must assign it to its corresponding point in the control program. 1 In WebCTRL's GEO tree, select the equipment controlled by the ZN551. 2 From the menu, select Point Checkout. ZN551 Control Module Rev. 3/17/2005 9 2005 Automated Logic Corporation

3 In the Num field for each point, type the number of the control module's corresponding input or output. For example, if you use DO1 on the ZN551 for the point Fan S/S, type 1 in the Num field for Fan S/S. NOTE Exp (expander number) is 0 for the ZN551. 4 Enter the appropriate values for each input and output in the remaining columns. See Input values, Output values, Resolution values and Offset/Polarity values below. NOTE You can also enter these values in EIKON for WebCTRL. 5 If you have not performed the initial memory download to the ZN551, you must download now so you can verify inputs and outputs. 6 To verify each input's operation, force each sensor to a known value, then compare it to the Value shown on the control program's Point Checkout tool in WebCTRL. 7 To verify each output's operation, lock each output to a known condition on the control program's Point Checkout tool in WebCTRL, then verify that the equipment operates correctly. Input values Input I/O Type Sensor/Actuator Type Min/Max Analog (BAI) 0 5 Vdc 0 5 Volt Linear Full Range Engineering values associated with 0 Vdc (Min) and 5 Vdc (Max) 1 Thermistor Thermistor Select your Thermistor type or set up and select a Non-Linear, Custom Table 2 N/A Digital (Binary) (BBI) Dry Contact Dry Contact N/A N/A 1 The sensor reads a value and sends a corresponding signal (Volt, ma, or psi) to the ZN551's physical input. The Analog Input microblock uses the Min and Max values to linearly translate the signal into the engineering value used in subsequent control logic. For example, set Min to 0 and Max to 10 for a 4 20 ma sensor that measures velocity from 0.0 to 10.0 inches/second so that when the input reads 4 ma, the microblock outputs a value of 0. Similarly, when the input reads 8 ma, the microblock outputs a value of 2.5. 2 To set up a custom translation table, see the module driver's Custom Translation Tables properties page in WebCTRL. Output values Output I/O Type Sensor/Actuator Type Min/Max Analog (BAO) 0 10 Vdc Electrical 0 10 Volt 2 10 Vdc Electrical 0 10 Volt Linear Full Range Linear w/offset, 2 10 Volts Engineering values associated with 0 Vdc (Min) and 10 Vdc (Max) 1 Engineering values associated with 2 Vdc (Min) and 10 Vdc (Max) 1 ZN551 Control Module Rev. 3/17/2005 10 2005 Automated Logic Corporation

Output I/O Type Sensor/Actuator Type Min/Max Digital (Binary) (BBO) Relay Relay/Triac Output N/A 1 The Analog Output microblock uses the Min and Max values to linearly translate its EIKON for WebCTRL wire value into a physical output signal (Volt, ma, or psi) sent from the ZN551 to an actuator. For example, set Min to 0 and Max to 100 for an Analog Output microblock that receives a 0 to 100% open signal from a PID microblock and that controls a 0 10 Vdc actuator so that when the PID signal is 100%, the ZN551 output is 10 Vdc. Similarly, when the PID signal is 50%, the ZN551 output is 5 Vdc. N/A Resolution values Resolution is not particular to a type of input or output, but the module driver handles analog and digital (binary) inputs and outputs differently. To set these values appropriately, you should understand how the module driver uses them. Resolution Analog Input (BAI) Analog Output (BAO) Digital Inputs and Outputs Notes The driver truncates the microblock's present value according to the resolution. EXAMPLE If the calculated present value is 13.789 and you set the Resolution to 0.1, the control program uses 13.7 for any calculations downstream from the microblock. The driver truncates the wire input value to the microblock before performing any scaling calculations. EXAMPLE If the wire input value is 13.789 and you set the Resolution to 0.1, the microblock uses 13.7 for any scaling calculations. N/A Offset/Polarity values Offset/Polarity is not particular to a type of input or output, but the module driver handles analog and digital (binary) inputs and outputs differently. To set these values appropriately, you should understand how the module driver uses them. Offset/Polarity Analog Input (BAI) Analog Output (BAO) Notes Offset value (positive or negative) adds a fine adjustment to a sensor reading after all scaling for calibration. EXAMPLE If a sensor reads 74.9 F when the actual measured value is 73.6 F, enter an Offset of 1.3 to calibrate the sensor to the measured value. You can use the Offset value (positive or negative) to calibrate an output, but you generally do not need to. If used, the driver adds the offset value to the wire input value before performing any scaling calculations to determine the ZN551's output. ZN551 Control Module Rev. 3/17/2005 11 2005 Automated Logic Corporation

Offset/Polarity Digital (Binary) Input (BBI) Digital (Binary) Output (BBO) Notes Polarity determines the microblock's present value when no signal is received from the equipment. When no signal is received from the equipment, if Polarity is set to: normal present value is off reversed present value is on Polarity determines the ZN551's output based on the control program's signal to the microblock. When the control program's signal to the microblock is on, if Polarity is set to: normal output is on reversed output is off NOTE Regardless of Polarity, the output will be off if the ZN551 loses power. Using flow sensors In a single duct system, the ZN551 controls airflow in the zone using a USF flow sensor and an actuator connected to two digital outputs. In a dual duct system, the ZN551 controls airflow in the zone using a UDF flow sensor and two actuators, with each actuator connected to two digital outputs. To connect the duct tubes to the flow sensors USF 1 Connect the duct s total pressure tube to the USF's High connector. 2 Connect the duct s static pressure tube to the USF's Low connector. UDF Follow the procedure for a USF, but connect one duct's tubes to the UDF's Flow #1 connectors and the other duct's tubes to the UDF's Flow #2 connectors. To wire the flow sensor to the control module Use the cable included with the flow sensor (ALC part #235012) or a 20 AWG, 4-conductor cable, maximum length 4 feet (1.22 meters). 1 Turn off the control module's power. 2 Connect the ends of the cable to the 4-pin connector on the flow sensor and to the 4-pin connector on the control module. To set up the Airflow Control microblock The ZN551's control program must include one Airflow Control microblock for a single duct system or two of the microblocks for a dual duct system. You must set up the Airflow Control microblock for each flow sensor. ZN551 Control Module Rev. 3/17/2005 12 2005 Automated Logic Corporation

For a single duct system 1 In WebCTRL, on the control program's Logic page, select the U-Line Airflow Control microblock. 2 On the Details tab in the Flow Sensor field under Hardware Configuration, select External flow sensor. 3 In the Input Number field, type 1. 4 In the I/O Type field, select Flow Input. 5 At the bottom of the Details tab, click the plus sign (+) to the left of Flow Input (AI) Configuration. 6 In the Sensor Type field under Calibration, select No Translation. For a dual duct system 1 In WebCTRL, on the control program's Logic page, select the Airflow Control microblock for Flow #1. 2 On the Details tab in the Flow Sensor field under Hardware Configuration, select External flow sensor. 3 In the Input Number field, type 1. 4 In the I/O Type field, select Flow Input. 5 At the bottom of the Details tab, click the plus sign (+) to the left of Flow Input (AI) Configuration. 6 In the Sensor Type field under Calibration, select No Translation. 7 On the Logic page, select the airflow control microblock for Flow #2. 8 Repeat steps 2 through 6 for Flow #2, typing 2 in step 3. NOTE When performing test and balance, follow the steps under Test and Balance on the Airflow Control microblock's Properties page Details tab in WebCTRL. To set up the module driver After you download the module driver and control program to the ZN551, you may want to change the module driver's properties to suit your application. 1 On WebCTRL's NET tree, click the plus sign (+) to the left of your ZN551. NOTE Driver properties are on the Driver Properties page and on its children in the tree. 2 Click the page you want to view, then change properties as needed. Driver On this page, you can change the following properties: Module clock synchronization and failure. See table below. Network Input microblock communication properties. ZN551 Control Module Rev. 3/17/2005 13 2005 Automated Logic Corporation

Module Clock Clock Fail Date and Time Time Synch Sensitivity (seconds) Date and time control program uses when module's realtime clock is invalid. TIP Use an occupied date and time (such as a Tuesday at 10 a.m.) so the equipment does not operate in unoccupied mode if the module loses power during occupancy. On a Time Synch signal, update the module clock only if the module time differs from the signal time by more than this value. Device On this page, you can change the following properties: BACnet device object properties for the ZN551 ZN551 network communication Configuration Max Masters and Max Info Frames NOTE The three APDU fields refer to all networks over which the ZN551 communicates. Apply only if the ZN551's parent network is an MS/TP network. Notification Class #1 WebCTRL alarms use Notification Class #1. A BACnet alarm's Notification Class defines: Alarm priority for Alarm, Fault, and Return to Normal states Options for BACnet alarm acknowledgement Where alarms should be sent (recipients) NOTE You may need to set up additional Notification Classes if your system will handle Life Safety alarms or if you need to send certain types of alarms only to an alarm manager other than WebCTRL. Priorities NOTE BACnet defines the following Network message priorities for Alarms and Events. Priority range Network message priority 00 63 Life Safety 64 127 Critical Equipment 128 191 Urgent 192 255 Normal Priority of Off-Normal Priority of Fault Priority of Normal BACnet priority for Alarms. BACnet priority for Fault messages. BACnet priority for Return-to-normal messages. ZN551 Control Module Rev. 3/17/2005 14 2005 Automated Logic Corporation

Ack Required for Off-Normal, Fault, and Normal Recipient List Recipients Recipient Description Recipient Type Recipient Device Object Identifier Process Identifier Issue Confirmed Notifications Requires a control module acknowledgement for each message type. Normally not required. TIP To require operator acknowledgement for an Alarm or Return-to-normal message (stored in the WebCTRL database) change the acknowledgement settings on WebCTRL's Alarm > Enable/Disable tab for an alarm source or an alarm category. The first row in this list is the WebCTRL Server. Do not delete this row. Click Add if you want other BACnet devices to receive alarms. Name that appears in the Recipients table. Use Address (static binding) only for third-party BACnet device recipients that do not support dynamic binding. Type the Device Instance from SiteBuilder (or from the network administrator for third-party devices) in the # field. Change for third-party devices that use a BACnet Process Identifier other than 1. WebCTRL processes alarms for any 32-bit Process Identifier. Select to have a device continue sending an alarm message until it receives delivery confirmation from the recipient. Common Alarms On these pages, you can change the following control module alarm properties: BACnet alarm object properties Enable/disable Delays NOTE To set up alarm actions for control module generated alarms, see Setting up alarm actions in WebCTRL Help. Module Generated Alarm Description Events Alarm Category and Alarm Template Enable Notification Class Short message shown on WebCTRL's Alarm page or in an alarm action when this type of alarm is generated. See Customizing alarms in WebCTRL Help. Clear these checkboxes to disable Alarm or Return to normal messages of this type from this control module. Do not change this field. Custom Translation Tables On the Custom Translation Table pages, you can edit the tables used to translate raw sensor data to engineering units for inputs associated with Non-Linear, Custom Table sensor/actuator types. ZN551 Control Module Rev. 3/17/2005 15 2005 Automated Logic Corporation

To communicate through the local access port Using a computer and an APT, you can communicate locally with the ZN551 to download memory or to troubleshoot. PREREQUISITES A computer with an RS232 port An APT with cables. See the APT Technical Instructions (http://info.automatedlogic.com). 1 Connect the computer to the APT, and then the APT to the control module. Connect to the control module s Local Access port 9-pin APT cable Rnet adapter cable 8-pin APT cable 2 Set the APT's Mode Select switch to 485. 3 Set the APT's Exec. 4 Relay switch to Network. To set up a Local Access connection in WebCTRL 1 On the CFG tree, select Connections. 2 On the Configure tab, click Add. 3 From the Type drop-down list, select BACnet Local Access. 4 Optional: Edit the Description. 5 Type the computer's Port number where your APT is connected. 6 Set the Baud rate to 115200. 7 Click Accept. 8 On the View tab, click the drop-down arrow next to your device's network Connection, then select BACnet Local Access. 9 Click Accept. 10 On the Configure tab, select BACnet Local Access, then click Start. Troubleshooting If you have problems mounting, wiring, or addressing the ZN551, contact ALC Technical Support. ZN551 Control Module Rev. 3/17/2005 16 2005 Automated Logic Corporation

Formatting the control module If you cannot communicate with a control module after downloading memory to it, as a last resort, you can manually format the control module to erase its memory. 1 Pull the screw terminal connector from the control module's power terminals labeled Gnd and 24 Vac. Make sure the address switches are not set to 0, 0. 2 Short the Format jumper s pins. 3 Insert the power screw terminal connector into the ZN551's power terminals. 4 Continue to short the jumper until the Error LED flashes three times in sync with the Run LED. 5 Remove the short. 6 Download memory to the ZN551. LED's The LED's on the ZN551 show the status of certain functions. If this LED is on... Power Rx Tx DO# Status is... The ZN551 has power The ZN551 is receiving data from the network segment The ZN551 is transmitting data over the network segment The digital output is active The Run and Error LED's indicate control module and network status. If Run LED shows... And Error LED shows... Status is.. 2 flashes per second Off Normal 2 flashes per second 2 flashes, alternating with Run LED 2 flashes per second 3 flashes, then off 2 flashes per second 4 flashes, then pause Five minute auto-restart delay after system error Control module has just been formatted Two or more devices on this network have the same ARC156 network address 2 flashes per second On Exec halted after frequent system errors or control programs halted 5 flashes per second On Exec start-up aborted, Boot is running 5 flashes per second Off Firmware transfer in progress, Boot is running 7 flashes per second 7 flashes per second, alternating with Run LED Ten second recovery period after brownout ZN551 Control Module Rev. 3/17/2005 17 2005 Automated Logic Corporation

If Run LED shows... And Error LED shows... Status is.. 14 flashes per second 14 flashes per second, alternating with Run LED Brownout Manufacture date When troubleshooting, you may need to know a control module's manufacture date. Obtain the manufacture date from a... Module status report (modstat) Sticker on the back of the main control module board Notes To obtain a modstat in WebCTRL: 1. Select the control module in the NET tree. 2. Press Ctrl+M. 3. Type modstat. 4. Click OK. The report shows the date under Main board hardware. The first three characters on the sticker show the control module type. The next three characters show the year, month, and day of manufacture. (The month digit is in hexadecimal format.) Compliance This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. CAUTION Changes or modifications not expressly approved by the responsible party for compliance could void the user s authority to operate the equipment. ZN551 Control Module Rev. 3/17/2005 18 2005 Automated Logic Corporation