Quick User Guide DP 500 / DP 520 portable dew point, pressure and temperature meter 1
Table of Contents 1. General information 3 Important information 3 Areas of application 3 Installation considerations 3 Notes on safety 3 2. What s in the box 4 3. Getting ready for measurement 6 2 4. Operation 8 Buttons and connectors 8 Symbols 9 Main screen 10 Basic operation 10 Calibration function 11 Additional functions DP 520 12 File menu 13 Print menu 14 BlueTooth menu 15 Application software 16 Special considerations 17 5. Technical data 18 6. Order information 20 7. Trademarks 20 8. Quality 21 9. Warranty 21
1. General information Important information The operating instructions must be read in full and carefully observed before starting up the device. The manufacturer cannot be held liable for any damage which occurs as a result of nonobservance or non-compliance with this manual. Should the device be tampered with in any manner other than a procedure which is described and specified in the manual, the warranty is cancelled and the manufacturer is exempt from liability. CS Instruments is not liable for errors which may have slipped into this operating manual. Area of application The DP 500 is to be used for measuring the moisture, pressure and temperature of air and gases. Do not apply any corrosive gases to the sensor! Any use other than that described here compromises the safety of persons and the entire measuring system and is, therefore, not permitted. The manufacturer is not liable for damage caused by improper or non-designated use. Installation and operation Notes on safety The measuring device must only be installed, connected, commissioned and maintained by qualified and authorized specialists (e.g. electrical technicians) in full compliance with the instructions in this manual, the applicable norms, legal regulations and certificates (depending on the application). The measuring device may only be modified or repaired if such work is permitted in this instruction manual. In order to achieve and maintain the accuracy stipulated in the technical data, the sensor must be installed according to the instructions in this manual. Do not exceed the pressure range of 1.6 MPa. Please contact manufacturer for high pressure options. Observe permissible storage, transport and operating temperatures. 3
2. What s in the box? Depending on your order DP 500 comes with various options and accessories which are explained in this chapter: Standard Set DP 500 DP 500 or DP 520 instrument (0560 0500 or 0560 0520). Parking / Measuring chamber 0699 3500. 4 The Teflon hose with quick connect (0554 0003). Charger and USB cable (0554 0018).
Instruction manual and calibration certificate Hand strap Additional items in the DP 520 pro Set HDT 312 portable printer with Bluetooth interface and paper role Printer charger and if required a suitable country mains adapter 5
3. Getting ready for measurement This chapter describes how to connect DP500 to the process for measurement. The parking / measuring chamber is mounted permanently on the sensor head to keep the sensor dry. For measuring the handle on the chamber has to be turned into measuring position. After finishing the measurement, the handle should be returned to parking position. 6 Measuring position Parking position
The Teflon hose with quick connector is used to connect the measuring chamber to the process. The hose is connected to the 6mm connector at the chamber. The quick connector is connected to the process. 7
4. Operation 4.1 Buttons and connectors Function keys (used in model DP 520 only) On/Off key SD card slot (for DP 520 only) 8 USB port
4.2 Symbols on screen Symbol shows the battery status in % of available energy. The calibration is expired. It s recommended to re-calibrate the sensor unit. Contact CS Service General error indication. Please note down the error codes and contact CS Service Bluetooth is active and ready to connect USB connection is established A connection to the printer is established The data logger is active SD card is inserted The instrument has a Screen saver function which can be activated in the setting menu. The screen saver will switch off the display and it may appear that the instrument is powered off, however it is still active. By pressing any button, the screen is on again. 9
4.3 Main screen 4.4 Basic operation We didn t describe the operation in detail in this user guide, as the operation is easy and similar to what everyone is used to have on their mobile phones. Please try the functions through the touch screen and experience the features of this product. 4.5 Calibration function DP 500/520 have a user calibration for dew point and pressure integrated. This chapter describes the special considerations when calibrating the instrument. 10 Pressure calibration If the instrument is not showing 0 pressure at ambient conditions, it s recommended to perform a fast zero calibration. For that purpose please use the calibration function and select,<pressure calibration>. Follow the steps on the screen.
Dew point calibration The instrument is calibrated ex factory and doesn t need a re -calibration within the specified period usually within one year. However if the instrument has a slight drift due to aging, temperature or other effects a one-point calibration can be performed. Performing a dew point calibration is critical and following considerations should be taken: Perform dew point calibrations at the working point. For example if you measure at around -40 C td do the calibration at that point. Do not perform calibration at too high dew points, as it will cause big errors at low dew points! We recommend calibration between -40 and -55 C td. If there is any doubt about the correct calibration process and result, the calibration can be removed at any time. Please follow the instructions on the screen. 11
Additional functions in DP 520 DP 520 comes with following additional functions: Data logging Bluetooth interface to printer and PC SD card 4.6 Data logger Description of the functions: Start / Stop Start / Stop of the logger 12 Sample rate Average Logger status Tester name Location Company name Is the time interval the logger will store samples. The logger stores always all channels selected on the main screen. For longer sampling rate the user can choose to record the average value of the time interval When logger is running it shows soem status information The name of the person who is performing the measurement can either be selected from a list or entered. A location description can either be selected from a list or entered. Company name and address that should appear on the print (usually the customer)
Tester name, Location and Company names can be entered or modified by selecting one entry and keep it pressed for 2 seconds. A menu will pop-up where as shown below ti initiate the action. DP 520 has two different logger functions. One is the continues logging with sampling rate and the other one is a single value logging, where the user just stores the current values on the screen in a file. For this purpose the Save button on the main sceen has to be used. 4.7 File menu 13
The file menu is used to view all recorded data. We distinguish between two data files: Single record data file (can be printed with HDT 312) Multible record data file (can be analyzed with CSM -s) 4.8 Print menu The Print menu looks very much the same as the File menu, but it will list only single recording files (Save button). Only these files can be printed with the wireless printer. Below is a sample printout shown. Company logo Customer name and address 14 Instrument information and data Measurement values of up to 4 channels Tester name and company that performed the measurement
4.9 BlueTooth menu The BT menu is used to establish the connection with the portable printer or the PC. Pairing with the Printer In order to establish a connection the DP 520 and the printer need to be paired. Please switch on the portbale printer and check the small screen on the printer. On the left side there is a symbol that looks like a Lock. If this symbol is shown it indicates that this printer has been paired already with another device. To establish a new pairing, the Lock has to be removed. This is done by pressing the Setting button on the printer until BT Clear binding is shown and then press the Paper feed button. Now select on DP 520 the menu BlueTooth and tick Connect to printer. DP 520 will then search for the printer and after a few seconds the spinning wheels on the screen should dissappear and the printer symbol should be shown at the top of the screen. Once the paring is estbalished it is not required to do this again, only if the DP 520 is changed. Whenever the printer is powered on, DP 520 will detect it and indicate a printer symbol at the top of the main screen. If the printer symbol is seen a print out can be perfromed. 15
5.0 Application software DP 500 and especially DP 520 can be used in combination with CSM-S data aquisition and monitoring software. Following software is available as download from our web page: http://www.csinstrument.com CSM-S V >1.5 Data acquisition and analyzes software supporting all CS products. After download and installation connect DP 500 / 520 via USB to the computer. Do following settings in CSM- S: Select under Configuration-Communication the device DP500 / 520 Select Configuration-Device List and press auto detection Follow the instructions in the software and tick all channels to be displayed and recorded. Select Device-Go Online and the current measurement values should be shown on the screen. CSM-S requires a registration through the purchase of a serial number, which is not included in the set. CSC-520 16 Configuration software for DP 520. Through this software user data which can be assigned to data logging files can be managed. Following data can be managed and downloaded to DP 520 and finally printed on the portable printer: Location names and descriptions: Helpful to indentify a measurement Tester name: Identification who performed the measurement Customer name and address. Service company name and address. Service company logo Firmware update in DP 500 / 520: please down load the latest firmware from our web page
The full set of software is included on the SD card of DP 520: CSM-S, CSC-520, instruction manual DP 500 / 520 as pdf. 4.7 Special considerations Please don t remove and even don t touch the sinter cap which protects the sensor element from dust and particles. Wrong handling can effect or even destroy the sensitive sensor element.. The sensor unit can be removed by opening 2 screws on the backside of the instrument. The sensor unit can be replaced easily with a newly calibrated one without the need to return the complete instrument. The instrument comes with a Teflon hose for the connection to the compressed air system. Please ensure that the hose remains dry and clean. Wet and contaminated hoses can effect the measurement and should be exchanged. 17
5. Technical data Measuring range Dew point: -80 +20 C td Pressure: -0.1 1.5 MPa Temperature: -30... +50 C Uncertainty Dew point: ± 2 C td @ -50 Ctd Pressure: ± 0.005 MPa Temperature: ± 0.3 C Stated uncertainty at: Ambient / process temperature: 23 C ± 3 C Ambient humidity: <90%, no condensation Response time Calculated parameters Environment conditions Charger / battery Approvals Certificates Data logger Interface 18 T95: -50 > -10 C td : < 10 seconds -10 > -50 C td : < 5 minutes g/m3, mg/m3, ppmv, g/kg Dew point and moisture at atmospheric conditions Ambient temp.: 0 +50 C Storage temp.: -40 +65 C Ambient humidity: < 90%, no condensation EMC: IEC / EN 61326 USB charger: Battery life: Charging time: CE mark: 5V, 2A (charging through USB port possible) 6 hours 7 h (if switched on), 4 h (if switched off) Additional technical data DP 520 Memory size: 4 G Number of files: maximum 512 files Medium: SD card Bluetooth The measuring system is conform with the statutory requirements of the EC Directives. CS Instruments has successful tested the device and affixed the CE mark.
Printer Principle: Thermal Width: 58 mm (paper roll), 48 mm (print area) Printing speed: 60 mm / s Density: 203 dpi Charging time: 2.5h Stand by time: 120 h Charger: 12 VDC / 1A Transmission Distance BT: 5 m Basic Printer operation HDT 312 Setting button: scroll through the menu. Menu selection Printing Quality Printing grade 3 Auto feed Mark detect mode 0 Self test BT Clear binding Auto off time Language On/Off button: press for 2 seconds Default setting High No (select it for self test) (select it to break the pairing) 30 m English / Chinese Paper feed / Select button: in menu mode, the selection is confirmed 19
6. Order information DP 500 Set Order No. Description 0600 0500 DP 500 Set consisting of 0560 0500 DP 500 instrument 0699 3500 Parking/Measuring chamber for fast sensor response 0554 0003 Teflon hose with quick connector 0554 0018 USB charger with USB cable 0554 0019 Transport case DP 500 DP 520 pro Set Accessories Trademarks 20 Order No. Description 0600 0520 DP 520 pro Set consisting of 0560 0520 DP 520 instrument with data logger, SD card and Bluetooth 0699 3500 Parking/Measuring chamber for fast sensor response 0554 0003 Teflon hose with quick connector 0554 0018 USB charger with USB cable 0554 0019 Transport case DP 520 0554 0020 CS mobile printer HDT 312 Order No. Description 0599 7010 CSM-S data acquisition and analyzes software 0554 0021 Paper roll for HDT 312 (contains 3 rolls) 0198 0001 PE-filter (5 filter) 0198 0003 Dessicant (5 tablets set) 7. Trademarks Bluetooth Registered trademark of the Bluetooth Organisation
Quality Warranty 8. Quality at CS CS Instruments is specialized in practice oriented measurement instruments for industrial applications. Even though the company is just 7 years old, the founders have more than 20 years solid experience in instrumentation. Our strength is based on cooperation with Engineers and users in the field of industrial measurement technology for many years. As a result we offer instruments which are proofed and practical in the daily measurement tasks. CS products require a high level of know-how and experience, which you can rely on. Quality at CS Instruments means: 9. Warranty CS provides a warranty for this product of 24 months covering the material and workmanship under the stated operating conditions from the date of delivery. Please report any findings immediately and within the warranty time guaranteed by us. Excluded from this warranty is damage caused by improper use and non-adherence to the instruction manual. The warranty is also cancelled once the measuring instrument has been opened provided this is not described in the instruction manual for maintenance purposes. This is also the case if the serial number has been changed, damaged or removed. If in addition to the warranty service necessary repairs, adjustments or similar are carried out, the warranty services are free of charge but there is a charge for other services such as transport and packing costs. Other claims, especially those for damage occurring outside the instrument are not included unless responsibility is legally binding. 1-2 years warranty 100 % computerized tests in production Each instrument passes through a final test procedures Process within the company are documented and are based on ISO 9001 Employees are trained and highly motivated Internal audits monitoring the implemented processes More than 50,000 instruments are in operation world wide 21
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Germany CS-iTEC GmbH Werkstrasse 2, D-79426 Buggingen, Germany Tel: +49 7631 9387 387 Fax: +49 7631 9387 388 Email: sales@cs-itec.com Website: http://www.cs-itec.com China CS Instruments (Shenzhen) Co. Ltd. 11A Floor, D3 Building, TCL International E City, No. 1001 Zhongshanyuan Road, Nanshan District, Shenzhen 518057, China Tel: +86 (0)755-8619 3164 Fax: +86 (0)755-8619 3165 Email: sales@csinstrument.com Website: http://www.csinstrument.com Hong Kong CS Instruments (Asia) Co. Ltd. Room 31, Tower B, Cambridge Plaza, 188 San Wan Road, Sheung Shui, N.T., Hong Kong Tel: +852 2328 9782 Fax: +852 2542 1310 Email: sales@csinstrument.com Website: http://www.csinstrument.com Shanghai office CS Instruments (Shanghai) branch Room 1506, Hong Qiao Silver City Building, No.933 Zhongshan Road(w), Shanghai, China. 200051 Tel: +86 (0) 21-5111 3860 Fax: +86 (0) 21-5111 3861 Email: sales@csinstrument.com Website: http://www.csinstrument.com Thailand CS Instruments (Thailand) Co., Ltd. 91/66 Suwintawong Road Minburi, Bangkok 10510 Thailand Tel: +66 2108 9658 Fax: +66 2108 9658 Email: sales@csinstrument.co.th Website: http://www.csinstrument.com Indonesia PT. Solusi CS Instruments Indonesia ITC Cempaka Mas Office Tower8th Floor, Room 8B, Jl. Letjend Suprapto, Jakarta 10640, Indonesia Tel: +6221 4452 7753 Fax: +6221 4280 3853 Email: sales@csinstrument.co.id Website: http://www.csinstrument.com 24 Malaysia CS Instruments (S.E.A.) Sdn. Bhd. Penang Office 303-2-22, Krystal Point, Jalan Sultan Azlan Shah, Bayan Lepas, 11900 Penang, Malaysia Tel: +60-4-643 1522 Fax: +60-4 643 1518 Email: sales@csinstrument.com.my Website: http://www.csinstrument.com Kuala Lumpur Office No.1, Jalan TP3, UEP Subang Jaya Industrial Estate, 47620 Subang Jaya, Selangor, Malaysia Tel: +603 5122 2082 Fax: +603 5122 5811 Email: sales@csinstrument.com.my Website: http://www.csinstrument.com