+ Ma rpre s e t. To o l Preset t er s 3 MarPreset. Tool Presetters Ma rpre set Tool Presetters 19-2 Ma rpre set 1500 19-3 Ma rpre set 1800 19-4 Ma rpre set 1800 Shrink S et 19-5 Ma rpre set 2500 19-6 Ma rpre set. The Suitable Configuration fo r Yo ur Application 19-7 Ma rvis ion. S oftware 19-8 Request brochure.
- 19-2 MarPreset. Tool Presetters MarPreset. Increase Your Efficiency. You are wasting valuable time if you are using your processing centers to preset your tools. The arguments for Mahr tool presetters are convincing: You measure your tools faster and more precisely than expensive processing centers do, since they were developed only for this purpose. Regardless of whether you are setting drilling tools, measuring chamfers, testing tools for damage or wear MarPreset tool presetters carry out these tasks better and faster than your processing center does. This avoids unncessary idle time and you increase your productivity and profitability.
+ MarPreset. Tool Presetters 19-3 MarPreset 1500 Accurate. Robust. Great value The MarPreset 1500 is the most robust and reliable unit of its class. It is designed for use on the shop floor and offers presetting, inspection and tool management with excellent reproducibility under almost all conditions. The consistently symmetrical construction of the cast-iron basic body minimizes environmental influences through temperature and mechanical strain. The ergonomic fast positioning system with practically frictionless travel allows for fast and easy operation. The measuring range and equipment of the MarPreset 1500 can be configured for almost all workshop tools. Technical Data Measuring range Tool diameters: 320 mm, 420 mm Length 400 mm, 500 mm, 600 mm Extra 50 mm to the right of the spindle for turning tools Positioning Ergonomic quick positioning due to frictionless travel path and smooth movement Fine adjustment/axis brake system Linear encoders Heidenhain precision linear encoders for both axes Resolution 0.0005 mm Base Cast iron Alignment elements and vibration damping ensure stability Horizontal and vertical guides Precision basis and column made of cast iron with hardened and polished guides Pre-spanned linear precision bearings ensure accuracy Bellows protect bearings and guides from environmental influences Spindle ISO 50 or 40 taper for SK, CAT, BT, NMTB as well as Big Plus tools Adapter for most clamping systems Customized spindles and adapters are available Option: HSK and Capto with mechanical clamping Dimensions and weight Width: 748 mm (30") Depth: 527 mm (21") Height: 890 mm (35") with 400 mm Z-travel 1.115 mm (44") with 600 mm Z-travel Average shipping weight 234 kg Connections Electrical supply: 110 V 60 Hz to 220 V 50 Hz Compressed air: Normal compressed air in the workshop 4.5 to 6.2 bar (60 to 90 PSI), only for the options vacuum-clamping or axis brake. Tool management and communication ParleVision PGC PLUS offers comprehensive tool management and enables communication. Integration of tool shrink The 1500 platform is the perfect component for an integrated tool shrink system. Turning tools MarPreset 1500 is perfectly suited for turning tools. The combination of the travel path over the center of the spindle with a configurated digital display makes the MarPreset presetters the most economic setting methods for turning tools. WebCode 13272
- 19-4 MarPreset. Tool Presetters MarPreset 1800 High-performance. Easy. Complete. The tool presetter MarPreset 1800 offers the complete solution for tool measurement and inspection. The most modern camera technology combined with a solid construction and the easiest operation make MarPreset 1800 one of the leading products of its class. High-performance Solid cast iron construction of base and column Consistently symmetrical construction prevents deformation through temperature fluctuations Precision spindle with roller bearing, vacuum clamping and locking LED ring light for inspection of edge surfaces Easy Clear user interface - clear icons One-button operation 17 touchscreen monitor for large and clear display of the camera image Operator training in 20 minutes Complete Included in the basic unit: - Storage shelf for tools and adapter - Robust base frame with vibration dampers and fold-out wheels - Precision adjustment of X and Z axis - Label printer - 17 touchscreen monitor - Diameter up to 420 mm Complete functionality - one price! Tool adapter for all tool holders WebCode 13273
+ MarPreset. Tool Presetters 19-5 MarPreset 1800 - Shrink Set Tool Presetting and Measurement with Integrated Induction Warmth Shrink System Technical Data Measuring range Diameter: 420 mm Extra 50 mm to the right of the spindle for turning tools Length: 600 mm Positioning Ergonomic quick positioning Fine adjustment Linear encoder Heidenhain precision linear encoders for both axes Resolution 0.0005 mm Basis Cast iron base and column Alignment element and vibration damping ensure stability Integrated lower base frame with fold-out wheels for mobility Lockable closet for storing tools and accessories Monitor holder Complete system solution MarPreset 1800 with all measuring and evaluation functions of the PGC Plus Software Integrated holder for cooling liquid Integrated drain to dry tools Tool holder Label printer Shrink system Reliable and easy operation Fully automatic procedure Diameter from 4 to 32 mm Optional: Diameter from 32 to 50 mm Operation Operation via large LCD touchscreen Shrink process is started with one click Shrink factor compensation Cool-to-the-Core technology No need to touch hot tools the entire spindle and tool are cooled Tools are completely cooled off and dried in two minutes Tools can be used again directly after shrinking Horizontal and vertical guides Precision basis and column with hardened and polished guides Pre-spanned linear precision bearings Bellows protect bearings and guides from environmental influences Dimension W x D x H (in mm) 1,552 x 700 x 1,947 (z = 400 mm) 1,552 x 700 x 2,150 (z = 500 / 600 mm) Connections Electrical supply: 110 to 230 VAC Compressed air: 6 bar Spindle Precision spindle, roller bearings SK 50 (standard), SK 40, HSK 63, Capto C5 Adapter available for all clamping systems Options Software PGC Plus for data coupling, tool management and extended measuring functions Tool length setting RFID chip reading and writing head WebCode 13481
19-6 M ar Preset. Too l Pres e t te rs MarPreset 2500 Highly Precise Measuring Platform The MarPreset 2500 can be equipped with a precision spindle changing system. This enables a fast change of the inserts, highest run-out accuracy and an automatic clamping for the most various clamping systems. Technical Data The mechanical design of the MarPreset 2500 offers an excellent foundation for exact and reproducible results of measurements and presetting of tools. Especially for precision demands in the µm range for manual or automatic measurements, MarPreset is flexible and easy to implement. The maximal measuring ranges of 950 mm x 1,000 mm and the consistently symmetrical design of the completely cast iron base body create the basis for the highest performance in measuring and inspection. MarPreset presetting tools are well known to be robust, reliable and have a long life. Spindle ISO 50 or 40 taper for SK, CAT, BT, NMTB as well as Big Plus tools. Adapters for most clamping systems The precision spindle for fast changing systems is optional. Inserts are available for all common tool supports with vacuum clamping or mechanical clamping Measuring range Tool diameters: 300 mm, 400 mm, 500 mm Upon request: 600 mm, 700 mm, 800 mm, 950 mm Tool lengths: 450 mm, 550 mm, 650 mm, 750 mm, 850 mm, 1,000 mm Extra 50 mm to the right of the spindle for turning tools Positioning Axis movement for X and Y via joystick (2 speeds) Manual fine adjustment Swivel axis can be either manually or CNC controlled Linear encoder Heidenhain precision linear encoders for both axes Resolution 0.001 mm Base Cast iron base and column Alignment element and vibration damping ensure stability Horizontal and vertical guides Precision base and column made of cast iron with hardened and polished guides Pre-spanned linear precision bearings ensure accuracy Bellows protect bearings and guides from environmental influences Dimensions and weight Total width: 1.838 mm (72.4") Depth 701 mm (27.6") Height: 1.948 mm (76.7") for 450 to 650 mm stand, 2.342 mm (93.2") for 750 to 1,000 mm stand Average shipping weight 1,000 kg WebCode 13272
+ MarPreset. Tool Presetters 19-7 The Suitable Configuration for Your Application 1500 Platform Series 2500 Platform Series Tool diameters up to 420 mm Tool lengths up to 600 mm Tool diameters up to 500 mm (900 mm) Tool lengths up to 1,000 mm Parlevision PSC Parlevision PSC For applications requiring precision measurements and tool inspections For applications requiring precision measurements and tool inspections Parlevision PGC PLUS Parlevision PGC PLUS For applications requiring comprehensive tool data management and communication For applications requiring comprehensive tool data management and communication Expandable measuring range Software upgrades Record editor Tool supports Parlevision CNC To fulfill the demands of 3-axis automation during measuring and inspection procedures.
- 19-8 MarPreset. Tool Presetters MarPreset Software PSC Measuring and Inspection System The PSC system offers you the most modern video metrology at a favorable price. The ParleVision camera system uses a high-resolution camera. The images are displayed on a TFT monitor, optionally available as a touchscreen. The tool edge is automatically recognized in real time as soon as it enters into the camera's image field. All functions can quickly be called up via icons; no previous programming knowledge is required. 20 minutes of instruction suffice to train your employees. All measuring functions and connections are conducted via clear icons on the monitor; no previous programming knowledge is necessary. Resolution for X and Z axes 0.001 mm Tolerance display red/green for fast evaluation Possibility to connect label printer to print various types of label formats Display options - radius / diameter - millimeter / inch - relative / absolute measurement Easy camera calibration by the user Touchscreen compatible Image processing Video camera with Smart Camera technology, camera chip with modern 1/2 CMOS chip High-resolution picture processing LED ring light with adjustable intensity for surface inspection of the tool edge (wear, nicks) Measurement High-performance software algorithms ensure high accuracy and reproducibility, regardless which side of the image area the tool edge is located on Automatic edge detection in the live picture in real time Simple management of tools and adapters Save a max. of 500 tools with nominal values (length, diameter) and tolerances Save a max. of 99 adapters with zero point management Possibility to connect label printer WebCode 12548
+ MarPreset. Tool Presetters 19-9 MarPreset Software PGC Plus Tool Management and Data Connection Label printer Barcode reader RIFD chip reader LAN PROGRAMMING & ENGINEERING Comprehensive Tool Assembly and Cutting Tool Database, Job Scheduling & Costing TOOL CRIB Unlimited number of tool data sets, reports and labels PGC Plus MySQL-Datenbase Client-server network application Creation and coordination of multiple data resources Support for RFID Tool Tag System Support for Barcode ID Shop Floor Easy linking of network files, drawings, pictures & paperless tool information Label printer Barcode reader RIFD chip reader LAN Data Transfer Tool Measurements Tool Life VMC MACHINING CENTERS TURNING MACHINING CENTERS HMC MACHINING CENTERS For high demands on reproducibility, tool management and data transfer As easy as a single system but as powerful as a networked solution for many users. Complete your production network with PGC Plus to attain comprehensive tool management and communication functions. This user-friendly Plug & Play solution can be run as a single applicaton on the tool presetter or as a client-server network installation. All features and functions of the PSC software as well as: PGC Plus tool management and data communication software on one PC Operating system Windows XP Network-compatible User management Measuring record Image processing Video camera with Smart Camera Technology, camera chip with modern 1/2 CMOS chip High-resolution picture processing LED ring light with adjustable intensity for surface inspection of the tool edge (wear, nicks) Measurement High-performance software algorithms ensure high accuracy and reproducibility, regardless which side of the image area the tool edge is located on Automatic edge detection in live picture in real time WebCode 12548