Remote I/O RIO600 Product Guide

Product Guide

Contents 1. Description...3 2. Design...3 3. Configuration examples...4 4. Self-supervision...5 5. Communication...5 6. Indication LEDs...5 7. Technical data...6 8. Connection and terminal diagram...12 9. Dimensions and mounting...13 10. Assembly diagram...17 11. Ordering data...17 12. Tools...17 13. Document revision history...19 Disclaimer The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document. Copyright 2011 ABB. All rights reserved. Trademarks ABB and Relion are registered trademarks of the ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders. 2 ABB

Remote I/O Issued: 2011-12-23 Revision: A 1. Description is designed to expand the digital I/O of ABB s Relion series IEDs and to provide I/O for the station automation device COM600 using the IEC 61850 communication. allows maximum I/O flexibility and provides a seamless IEC 61850 connectivity between the substation binary input and output signals with IEDs ensuring improved functionality and performance. helps in simplifying and decreasing the wiring inside the substation. The fully hardwired traditional medium voltage switchgear / substation control and protection system contains a centralized rack room approach resulting in 2. Design is built on the industrial hardware platform which provides the same reliability, performance, and real-time functionality as ABB extensive I/O wiring, connecting devices for signalling between the switchgear base and signalling to and from the external systems for example, to the RTU or other higher level automation systems. provides an additional I/O within the switchgear itself, by using the Ethernet-based IEC 61850 horizontal GOOSE communication. The signals can be transmitted within the switchgear and to the higher level automation systems. Similarly, signals from the upper level automation systems can be executed through connected to numerical IEDs. protection IEDs, withstanding extreme temperatures, electromagnetic interference and stringent industry standards. ABB MicroSCADA IEC 60870-5-104 COM600 Web HMI COM600 Ethernet switch COM600 Web HMI COM600 Ethernet switch PCM600 PCM600 IEC 61850-8-1 IEC 61850-8-1 Binary signal transfer REF615 RET615 RED615 Line differential communication RED615 RET615 REF630 GUID-F03EF024-C321-473D-B753-D7D490D99282 V1 EN Figure 1. ABB Connection overview of 3

Rx/Tx 10M/100M DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 Rx/Tx 10M/100M DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 Remote I/O has modular architecture with specific functionality like inputs and outputs that are built on the modules. modules can be stacked on standard DIN rail to achieve the desired configuration. consists of four module types. PSM_H - Power Supply Module LECM - Communication Module DIM8_H - Binary input module - 8 channels - Binary output module - 4 channels Two power supplies can be used for redundancy purposes if there are less than 20 channels in. 3. Configuration examples can be configured to operate a maximum of 20 binary input/output signals using one power supply module and up to 40 binary input/output signals using two power supply modules. The user-specific configuration can be adapted as per application requirements by combining different modules. PSM_H LECM DIM8_H configuration : 12 channels with 8 DI + 4 DO ( 1 * DIM8_H + 1 * ) PSM_H PSM_H LECM DIM8_H DIM8_H DIM8_H DIM8_H DIM8_H configuration : 40 channels with 40 DI ( 5 * DIM8_H ) GUID-89A9F7DF-FB82-4E8D-B449-7C0BB51C1DCA V1 EN 4 ABB

PSM_H Rx/Tx 10M/100M Rx/Tx 10M/100M DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 Remote I/O PSM_H PSM_H LECM DIM8_H DIM8_H DIM8_H configuration : 40 channels with 24 DI + 16 DO ( 3*DIM8_H + 4* ) PSM_H LECM configuration : 40 channels with 40 DO ( 10* ) GUID-FBC8542C-1954-4F29-BE46-34997C36F721 V1 EN Figure 2. remote I/O unit configuration examples 4. Self-supervision has built-in self-supervision feature which continuously monitors the state of the hardware and the operation of the software. Any fault or malfunction detected is used for alerting the operator. The dedicated LED is provided to indicate the failure. self-supervision status is also distributed to the IEC 61850 station bus as one data entry in the published GOOSE frame. One of the output contact of DO module can also be configured to indicate the status of. 5. Communication supports the horizontal GOOSE communication of the IEC 61850 substation automation standard. is designed to send and receive binary signals to or from the ABB Relion series IEDs and the station automation device COM600 using the IEC 61850-8-1 GOOSE (Generic Object Oriented Substation Event) profile. communication module includes a galvanic Ethernet RJ-45 port for IEC 61850 GOOSE communication. The used cable type must be at least Shielded Twisted Pair (STP) CAT5e. Using the same Ethernet port, can be connected in parallel to PCM600 and a Web browser over the same communication bus. 6. Indication LEDs is equipped with different indication LEDs available on different modules. LED on all modules Status indication LED for each binary input and output Communication diagnostic LED on the communication module ABB 5

7. Technical data Table 1. Dimensions of the power supply module (PSM_H) Description Width Height Depth Weight Value 51.0 mm 145.5 mm 99.0 mm 235.0 g Table 2. Dimensions of the communication module (LECM) Description Width Height Depth Weight Value 32.5 mm 145.5 mm 81.0 mm 123.0 g Table 3. Dimensions of the digital input module (DIM8_H) Description Width Height Depth Weight Value 51.0 mm 145.5 mm 99.0 mm 206.0 g Table 4. Dimensions of the digital output module () Description Width Height Depth Weight Value 32.5 mm 145.5 mm 99.0 mm 163.0 g Table 5. Dimensions of the end clamp (EW 35, Weidmuller) Description Width Value 8.5 mm (To be fixed on ends of assembled modules) 6 ABB

Table 6. Power supply Description U aux nominal Value 100, 110, 120, 220, 240 V AC, 50 and 60 Hz 110, 125, 220, 250 V DC U aux variation 85...264 V AC 88...300 V DC Ripple in the DC auxiliary voltage Maximum interruption time in the auxiliary DC without resetting the RIO modules Max 15% of the DC value (at frequency of 100 Hz) 100 ms at Uaux nominal Burden on auxiliary voltage supply at 240V AC Module configuration Condition Consumption in VA PSM_H + LECM + DIM8_H No DI activated 15.41 All DI activated at 90V DC 15.52 PSM_H + LECM + No DO activated 15.52 All DO activated 16.23 PSM_H + LECM + (5) All DO activated 23.00 PSM_H(2) + LECM + (10) No DO activated 35.65 All 40 DO activated 43.24 Load sharing with other PSM in case of two power supply used Equal Table 7. Binary inputs (Digital input module DIM8_H) Description Operating range Rated voltage Current drain Power consumption/input channel Threshold voltage Reaction time Value ±20% of the rated voltage 110...250 V DC 1.8...2.6 ma 200...750 mw 78 V DC 0.3 ms + 1 ms...4.0 s filtering time ABB 7

Table 8. Signal outputs (Digital output module ) Description Rated voltage Continuous contact carry Make and carry for 3.0 s Make and carry for 0.5 s Breaking capacity when the control-circuit time constant L/ R < 40 ms, at 48/110/220V DC Value 250V AC/DC 5A 10A 15A 1A / 0.25A / 0.15A Table 9. Communication interface (Communication module LECM) Cable Shielded twisted pait cable, at minimum CAT5e with RJ-45 connector Data transfer 10/100 MBits/s Table 10. Degree of protection by enclosure Description Degree of protection value IP20 Table 11. Environmental conditions Description Operating temperature range Value -40...+70ºC Relative humidity < 93% Atmospheric pressure Altitude Transport and storage temperature range 86...106 kpa up to 2000 m -40...+85ºC Table 12. Environmental tests Description Type test value Reference Dry heat test 96 h at +70ºC IEC 60068-2-2 Dry cold test 96 h at -40ºC IEC 60068-2-1 Damp heat test, cyclic 6 cycles at +25...55ºC, humidity > 93% IEC 60068-2-30 Storage test 96 h at +85ºC 96 h at -40ºC IEC 60068-2-48 8 ABB

Table 13. Electromagnetic compatibility and immunity tests Description Type test value Reference Electrostatic discharge IEC 61000-4-2, Level 3 and IEC 60255-22-2 Contact discharge 6 kv Air discharge 8 kv Radio-frequency electromagnetic field (amplitude modulated) Radio-frequency electromagnetic field from digital radio telephones (pulse modulated) Power-frequency (50 Hz) magnetic field 10 V/m (rms) f= 80-1000 MHz 10 V/m (rms) f = 900 MHz IEC 61000-4-3, Level 3 and IEC 60255-22-3 IEC 61000-4-3, Level 3 and IEC 60255-22-3 IEC 61000-4-8, Level 5 Continuous 100 A(rms)/m 1 second 1000 A(rms)/m Pulse magnetic field 1000A/m; 1.2/50 (8/20) μs Tr/Th; 5 pulses positive/negative; 10 s (time interval) IEC 61000-4-9, Level 5 Conducted disturbance induced by radio frequency fields, Amplitude modulated Fast low energy transient (EFT) (including functional earth port) Damped oscillatory waves (HFD) 1 MHz burst Slow high energy transient (surge1.2/50 us voltage pulse) 0.15 80 MHz - 10 V (unmod., rms); 80% AM (1 khz); 150 Ohms source impedance; 27 and 68 MHz (spot frequencies); 10 V (unmod., rms); 80% AM (1 khz); 150 Ohms source impedance 5/50 ns Tr/Th; 2.5 khz repetition frequency; 4 kv (peak) for power supply and input/output ports; 2 kv (peak) for communication port 1MHz frequency; 75ns Tr; 400 Hz repetition frequency; 200 Ohms source impedance; power supply and Input/output ports :- Differential mode : 1 kv (peak); Common mode : 2.5 kv (peak); For communication port :- differential mode : not applicable ; common mode : 1 kv (peak) Auxiliary power supply and input/ output ports - ± 4 kvp (L-Gnd) ± 2 kvp (L-L); Communication port - ± 2 kvp (L-Gnd) while no L-L test is applicable.; 1.2/50 μs Tr/Th (open circuit); 8/20 μs Tr/Th (short circuit) IEC 61000-4-6, Level 3 and IEC 60255-22-6 IEC 61000-4-4, Level 4 and IEC 60255-22-4 IEC 61000-4-12, Level 3 and IEC 60255-22-1 IEC61000-4-5, Level 4 and IEC 60255-22-5 Voltage interruption 100% reduction; 2, 5, 10, 20, 50, 100, 200 ms IEC 60255-11 ABB 9

Table 13. Electromagnetic compatibility and immunity tests, continued Description Type test value Reference Voltage dips, short interruptions and voltage variation immunity tests (AC 50 Hz and 60 Hz) Voltage drop, supply Interruption and voltage variations on d.c. input power port (immunity tests) Ripple voltage Power frequency voltage 50 Hz and 60 Hz 30 % reduction for 1 period 60% reduction for 50 periods 100% reduction for 5 periods 100% reduction for 50 periods 30% reduction for 0.1 s 60% reduction for 0.1 s 100% reduction for 0.05 s 10 % Un, 50 and 60 Hz (frequencies of ripple) For Input/output port :- Differential mode ;- 150 V r.m.s., 100 Ω coupling resistor, 0.1μF coupling capacitor ; Common mode;- 300V r.m.s., 220Ω coupling resistor, 0,47 μf coupling capacitor IEC 61000-4-11 and IEC 61000-6-5, level 5 IEC 61000-4-29 and IEC 61000-6-5 IEC 61000-4-17 and IEC 61000-6-5 IEC 61000-4-16 and IEC 60255-22-7 Emission tests IEC 60255-25 Radiated 30...230 MHz < 40 db (μv/m) quasi peak, measured at 10 m distance 230...1000 MHz < 47 db (μv/m) quasi peak, measured at 10 m distance Conducted 0.15...0.50 MHz < 79 db (μv) quasi peak < 66 db (μv) average 0.5...30 MHz < 73 db (μv) quasi peak < 60 db (μv) average Table 14. Insulation tests Description Type test value Reference Dielectric tests Test voltage 2 kv, 50 Hz, 1 min 500V, 50 Hz, 1 min, communication IEC 60255-5 and IEC 60255-27 Impulse voltage tests Test voltage 5 kv, 1.2/50 μs, 0.5 J, 1 kv, 1.2/50 μs, 0.5 J, communication IEC 60255-5 and IEC 60255-27 Insulation resistance measurement Insulation resistance Earth leaking current test Mechanical durability of plug-in relays >100 MΩ, 500 V DC < 3.5 ma AC 10 ma DC 200 withdrawals and insertions under deenergized conditions IEC 60255-5 and IEC 60255-27 IEC 60255-27 IEC 60255-6 10 ABB

Table 15. Mechanical tests Description Reference Requirement Vibration tests (sinusoidal) IEC 60255-21-1 Class 2 Vibration response test: - f = 10 150 Hz - ± 0.075 mm/1.0 g - 1 sweep cycle in each axis Vibration endurance test:- f = 10 150 Hz - 2.0 g - 20 sweep cycles in each axis Shock and bump test IEC 60255-21-2 Class 2 Shock response test:- peak acceleration 10 g - duration of the pulse 11 ms - number of pulses in each direction: 3. Shock withstand test: - peak acceleration 30 g - duration of the pulse 11 ms - number of pulses in each dir3 Bump test:- peak acceleration 20 g - duration of the pulse 16 ms - number of pulses in each direction: 1000 Table 16. Contact tests Description Type test value Reference Make and carry Breaking capacity for d.c., L/R 40 ms Signalling contacts: 5 A, continuous; 8 A for 3 s; 10 A for 0.5 s Signalling contacts: 48 V, 1 A; 110 V, 0.25 A; 220 V, 0.15 A IEC 60255-23 and IEC 60255-27 IEC 60255-23 and IEC 60255-27 Mechanical durability 10000 operations IEC 60255-6 Table 17. EMC compliance Description EMC directive Reference 2004/108/IEC Standard EN 50263 (2000) EN 60255-26 (2007) Table 18. RoHS compliance Description Complies with RoHS directive 2002/95/EC ABB 11

8. Connection and terminal diagram PSM_H DIM8_H X1 1 ( 0V + ) DI 1 2 ( DI1 ) Uaux X1 1 ( PE ) 2 ( NC ) 3 ( N/- ) 4 ( L/+ ) 5 ( NC ) 5 ( PE ) DI 2 DI 3 DI 4 DI 5 3 ( DI2 ) 4 ( DI3 ) 5 ( DI4 ) 6 ( 0V + ) X2 1 ( 0V + ) 2 ( DI5 ) DO 1 DO 2 DO 3 DO 4 X1 1 ( COM ) 2 ( ) 3 ( ) 4 ( ) 5 ( ) 6 ( COM ) DI 6 3 ( DI6 ) DI 7 4 ( DI7 ) DI 8 5 ( DI8 ) 6 ( 0V + ) GUID-6E6D23B5-5AB7-4BE8-891D-44685DA9769E V1 EN Figure 3. Connection and terminal diagram of modules 12 ABB

9. Dimensions and mounting A B D E F C GUID-907D3C00-52C3-464F-B37E-044C89D1C344 V1 EN Figure 4. Dimension and mounting details of Power supply module PSM_H A B C D E F 46 mm 4.5 mm 51mm 99 mm 81 mm 145.5 mm ABB 13

GUID-B5C4052E-7782-4E23-9A45-0706B1EF3E51 V1 EN Figure 5. Dimension and mounting details of Digital Input module DIM8_H A B C D E F 46 mm 4.5 mm 51 mm 99 mm 81 mm 145.5 mm 14 ABB

A B D E F C GUID-3C54DC2F-92F6-4B6C-A457-2F1F0403D871 V1 EN Figure 6. Dimension and mounting details of Digital Output module A B C D E F 27.5 mm 4.5 mm 32.5 mm 99 mm 81 mm 145.5 mm ABB 15

A B D E C GUID-7770857A-8B26-4B64-95E4-5ADDB579D4C8 V1 EN Figure 7. Dimension and mounting details of Communication module LECM A B C D E 27.5 mm 4.5 mm 32.5 mm 81 mm 145.5 mm 16 ABB

10. Assembly diagram 1 1 2 2 7 3 4 5 6 GUID-57402DEF-96C5-4555-9254-BD644C9D5B40 V1 EN Figure 8. Assembly drawings of modules 1 Rubber cap 2 End clamp 3 PSM module 4 LECM module 5 Digital Input module 6 Digital Ouptput module 7 DIN Rail The total length of the assembly can be calculated by adding together length of all modules. The length of the end clamp depends on the selected part. This mounting uses the Weidmuller part EW 35 which is 8.5 mm wide. 11. Ordering data Table 19. module ordering details Item Digital input module with 8 inputs Digital output module with 4 outputs Power supply module Communication module with RJ-45 port Order number MOD600ADIM8H MOD600A4R MOD600APSMH07 MOD600ALECMIR 12. Tools The present status information of can be viewed from the Web-browser based user interface (Web HMI) and the parameter setting values can be viewed or changed from the PCM600 tool in combination with the - specific connectivity package. ABB 17

The Protection and Control IED Manager PCM600 is available in three different variants, that is PCM600, PCM600 Engineering and PCM600 Engineering Pro. PCM600 Engineering Pro with the connectivity package is used for configuring in offline or online mode to connect to the other IEDs in IEC 61850 station bus. When the Web-browser based user interface is used, can be accessed remotely using a Web browser (IE 7.0 or later). The connectivity package is a collection of software and specific device information, which enable system products and tools to connect and interact with. The connectivity packages reduce the risk of errors in system integration, minimizing device configuration and set-up times. Table 20. Tools Configuration and setting tools PCM600 Web-browser based user interface Connectivity Package Version 2.3 or later IE 7.0 or later 1.0 or later GUID-1857CDEE-7790-47E7-ABDA-720D2A80DFF6 V1 EN Figure 9. General view of WHMI 18 ABB

13. Document revision history Document revision/date Product version History A/2011-12-23 1.0 First release ABB 19