Basics 1
Tasks and solution The System for Automation The Tasks: Scalable system for Distributed process connection Process visualization Interface to control centre The Solution: Automation System PTD-SE-A2/ 2 2
Distributed Intelligence No more bottlenecks and classical master / slave architecture Intelligence moves closer to the process due to distributed functionality using enhanced bay controllers SCADA Communication Engineering Browser HMI SCADA Station Unit Corporate Network TCP/IP SCADA / WAN HMI Master Unit Station Bus Slave e.g. I/O Unit Master / Slave Architecture Slave e.g. I/O Unit BU Process PU Ethernet IEC 61850 independent communication Client / Server Architecture providing distributed intelligence BU PU PTD-SE-A2/ 3 3
Hardware and System requirements SICAM PCC SICAM PCC SICAM SAS SICAM SAS Profibus FMS, CFC ILSA for PAS CFC; SIMATIC SINAUT LSA SINAUT LSA SICAM RTU SICAM RTU SICAM ertu SICAM ertu 2002 2004 PTD-SE-A2/ 4 4
Easy & Efficient Configuration WinCC HMI / WebNavigator Central process connection Distributed process connection Automation functions SICAM Diamond Redundancy IEC 61850 Integrated OPC SICAM RTU SICAM ertu SICAM SAS SICAM PCC Especially designed for that application Together with other SICAM components PTD-SE-A2/ 5 5
Areas of application Substation Automation System with decentralized architecture and IEC 61850 communication Communication to control centers Automation Local visualization, archiving and logging ( CC) Remote visualization, archiving and logging (Web Navigator) Interface to IEDs and substations Data exchange using OPC Data acquisition and data transmission under real-time conditions PTD-SE-A2/ 6 6
Station Unit Fan less operation No rotating hard disk => silicon flash disk Secure operation with high availability Windows XP embedded OS Watchdog, temperature supervision Separate CC hardware PTD-SE-A2/ 7 7
All-in-One Configuration For small applications Up to 10-15 Bay devices and CC together at the same Station Unit Server computer PTD-SE-A2/ 8 8
Station Unit and HMI separated Control Corporate Network TCP/IP Full Server IEC T101 IEC T104 CC Station Bus Ethernet IEC61850 Up to 100 Bay devices Up to 5.000 data points PTD-SE-A2/ 9 9
Full Server DIP Configuration Control Corporate Network TCP/IP Up to 6 DIPs Up to 150 Bay devices Up to 10.000 data points Full Server IEC T101 IEC T104 CC DIP Station Bus Ethernet IEC61850 DIP = Device Interface Processor PTD-SE-A2/ 10 10
Hot-Hot-redundant Configuration Control Corporate Network TCP/IP HMI Clients.. IEDs with IEC 61850 IEDs with Profibus FMS RTUs with dual-master protocols Full Server IEC T104 Full Server Redundant HMI Server Ethernet IEC61850 Station Bus Profibus FMS PTD-SE-A2/ 11 11
- a scalable System UI Highlights Easy & Efficient Configuration No compilation and loading into a separate runtime system necessary Online changes w/o restarting the whole system Tools for test & diagnostics Integrated tools, Value Viewer. Reduced engineering effort Bottom-up configuration Data exchange SCD- XML File PTD-SE-A2/ 12 12
Basic Package UI Depending on the requirements, different basic packages are available Basic package Full Server and DIP are available in two variants A pure engineering package is available additionally Full Server RunTime & Configuration RunTime & Configuration DIP RunTime RunTime UI Configuration The basic package contents: Value-Viewer OPC Server Sybase SQL data-base-system Real-time data handler - Distributed System Infrastructure (DSI) PTD-SE-A2/ 13 13
UI User Interface The User Interface consists of three independent programs UI Configuration - for parameterization of the project specific applications UI Operation - provides an overview of: applications, interfaces and device connections. Value Viewer - a tool for engineering, commissioning and operation - permits the visualization of: process- and system status and the command execution for test purposes. PTD-SE-A2/ 14 14
- a scalable System UI Configuration 4 views for structured work: Configuration / Mapping / Topology / Templates PTD-SE-A2/ 15 15
- a scalable System UI Configuration 4 views for structured work: Configuration / Mapping / Topology / Templates PTD-SE-A2/ 16 16
- a scalable System UI Configuration UI Configuration: four views for structured work Configuration / Mapping / Topology / Templates PTD-SE-A2/ 17 17
- a scalable System UI Configuration UI Configuration: four views for structured work Configuration / Mapping / Topology / Templates PTD-SE-A2/ 18 18
- a scalable System UI Operation Applications / Interfaces / Device connections overview PTD-SE-A2/ 19 19
- a scalable System UI Value Viewer A tool for engineering, testing, commissioning and operation. It allows the visualization of the process and system information without additional engineering expenses and provides information about current status and quality. Also the command direction can be tested. PTD-SE-A2/ 20 20
- a scalable System Data Exchange SINAUT Spectrum CC Import of engineering data - IEC 60870-5-101 - IEC 60870-5-104 Import of engineering data - IEC 61850 - Profibus FMS - IEC 60870-5-103 - IEC 60870-5-101 Export of T101 /!04 (Slave)- engineering data XML- Exportfile Export of T103 engineering data for SIPROTEC 4 DIGSI 4 Export of Profibus FMS Engineering data for SIPROTEC 4 DIGSI 4 SCD- Exportfile XML- Exportfile Export of IEC 61850 engineering data for SIPROTEC 4 DIGSI 4 Export of T101 (Slave) engineering data for SAS, RTU, ertu from SICAM plustools > V4.0 XML- Exportfile or PCC Dbase- Exportfile PTD-SE-A2/ 21 21
a scalable System Software: Basic Package and Options Option x Option x Option IEDprotocols Basic package Option x Option TC- Protocol Option Automation Order only what you need: Basic package + required options PTD-SE-A2/ 22 22
- a scalable System Software Options Protocols for connection to IEDs and substations IEC 61850 => Version V5.1, app. 07/04 Profibus FMS (SICAM / SIPROTEC specified protocols) IEC 60870-5-103 Options DNP V3.00 Profibus DP Modbus ILSA (internal LSA protocol) => Version V5.1, app. 07/04 Protocols for connection to control centers IEC 60870-5-101 IEC 60870-5-104 DNP V3.00 Open communication e.g. data exchange with SIMATIC OPC Client Automation with CFC and Structured Text PTD-SE-A2/ 23 23
- a scalable System Option OPC-Client Data exchange and communication with OPC Server using the OPC Client The communication partner OPC Server can be located on the same PC or on another PC connected via TCP/IP (Ethernet) The open communication can especially be used for the data exchange with automation devices e.g. SIMATIC SIMATIC Station Unit OPC Client OPC Client OPC OPC Server CP 1 6 1 3 Ethernet, S7-Protocol PTD-SE-A2/ 24 24
- a scalable System Option Automation The Automation task is implemented with SoftPLC. CFC = Continuous Function Chart or with Structured Text (ST) library with specific system-tested function blocks Automation PTD-SE-A2/ 25 25
Option - Automation Automation PTD-SE-A2/ 26 26
Authorities Switching priorities TC1 TC2 TC3 Station Unit SICAM PAS CC DSI Auto SICAM PAS CC Station Unit Bay blocking TC TC TC DSI Auto Station blocking deactivated Station Unit SICAM PAS CC Station blocking TC TC FWTC DSI = Distributed System Infrastructure DSI Auto PTD-SE-A2/ 27 27
Time Synchronization Use of a time-synchronization module in the Station Unit Antenna Ethernet (TCP/IP) SICAM PAS CC Station Unit Time- Module Hopf Time Master /-server IEC 61850 T103 Profibus FMS T101 PTD-SE-A2/ 28 28
Time Synchronization A separate time master for Ethernet can be used SNTP-Server (Simple Network Time Protocol) Synchronization of all connected devices (SNTP-Clients) Antenna Station Unit SICAM PAS CC Master clock SNTP-Server by Meinberg or Siclock (Time-) SNTP -Client Time Master /-server Ethernet (TCP/IP) IEC 61850 Profibus FMS T103 T101 PTD-SE-A2/ 29 29
Fault Recording Fault recording of protection devices connected via IEC 60870-5-103, Profibus FMS and IEC 61850 Automatic transmission of fault records Automatic archiving of fault records on the Full Server or DIP SICAM Recpro consists of: SICAM Recpro Explorer SICAM Recpro Collector Comtrade Viewer SIGRA 4 can be used for a more sophisticated analysis of fault records (not included in SICAM Recpro) PTD-SE-A2/ 30 30
Fault Recording SICAM Recpro Explorer and Comtrade Viewer SICAM Recpro Collector Automatic transmission of archives of the station units to a superior level fault record archive SICAM Recpro PC Ethernet TCP/IP Full Server DIP Full Server IEC 61850 Profibus FMS IEC 60870-5-103 = communication- specific fault recording archive = collected fault recording archives, higher level fault recording archives PTD-SE-A2/ 31 31
Differences to SICAM SAS and SICAM PCC communication to SCADA systems PAS SAS PCC Remarks (PAS) number of connections 5 3 5 IEC 60870-5-101 slave - balanced - unbalanced - dual channel available in V6.0 - Norway user convention available in V6.0 IEC 60870-5-104 slave - dual channel available in V6.0 - Norway user convention available in V6.0 SINAUT-8FW slave DNP V3.00 level 2 TG800 slave TG8979 slave Ferranti slave IEC 60870-6 Tase.2 (ICCP) PTD-SE-A2/ 32 32
Differences to SICAM SAS and SICAM PCC communication to sub-systems / IEDs PAS SAS PCC Remarks (PAS) IEC 60870-5-101 master - balanced - unbalanced - dial up DNP V3.00 level 2 IEC 61850 client IEC 60870-5-103 Profibus FMS (UPF) no station interlocking for local control Profibus DP SIMEAS Q can not be connected Modbus SEAbus+ PTD-SE-A2/ 33 33
Differences to SICAM SAS and SICAM PCC open communication PAS SAS PCC Remarks (PAS) OPC server OPC client TCP/IP / OSI SAS: only S7-functions ODBC (Database Gateway) PAS/SAS: possible in WinCC architecture of HMI PAS SAS PCC Remarks (PAS) all-in-one possible 1 HMI for several controller several HMI for 1 controller client-server architecture redundant server multi-server architecture remote HMI via www PTD-SE-A2/ 34 34
Differences to SICAM SAS and SICAM PCC architecture / central tasks PAS SAS PCC Remarks (PAS) automation switching authority channel specific bay blocking station blocking channel specific hot-hot redandancy IEC 61850, Profibus FMS distibuted architecture SAS: IEDs, frame coupling direct I/O connection diagnostic tools on board value-viewer remote diagnostic SICAM Diamond in V5.1 SOE logger PAS / SAS in WinCC Trace Control Centre Tool-kit (IED protocols) with OPC possible fault records - central archiv - comtrade format PTD-SE-A2/ 35 35
Hardware and System requirements Operating system Windows XP professional Windows XP embedded Windows 2000 professional Windows 2000 Server Hardware Platform Pentium III processor 800 MHz 256 Mbyte RAM 512 Mbyte hard disk capacity VGA-card for 1280 x 1024 resolution CDROM- drive If used together with SIMATIC WinCC, the system requirements for SIMATIC WinCC must also be observed! PTD-SE-A2/ 36 36
Interfaces to IEDs and Substations Profibus FMS 2 CP5613 per Station Unit with up to 30 IEDs each Profibus DP 2 CP5613 per Station Unit (recommendation) with up to 30 IEDs each IEC60870-5-103, IEC60870-5-101, DNP V3.00, Modbus -Use of COM expanders (e.g.rocket Ports) or serial hubs -Up to 2 internal COM expanders with up to 32 interfaces each -Up to 100 devices connected to one Full Server or DIP IEC 61850 Up to 100 devices connected to one Full Server or DIP Up to 100 devices to one Full Server & up to 5000 variables Up to 100 devices to one DIP & up to 5000 variables Up to 150 devices to one PAS system (Full Server and DIP) & up to 10000 variables PTD-SE-A2/ 37 37
Communication options: IEC 61850 The new communication standard for the station bus based on Ethernet Up to 128 IEDs Ethernet components from Ruggedcom recommend IEC 61850-Goose-mechanism Inter-bay-interlocks Communication between IEDs IEC 61850 TP 62,5µ or 50µ Fibre 100 Mbit/s redundant switched Ethernet ring Bay Cubicle No Redundancy, Cost-optimized TP TP TP Cu Twisted Pair (TP) Shielded cable max. 20m Small medium voltage switchgear PTD-SE-A2/ 38 38
Communication options: PROFIBUS FMS Up to 2 x CP5613 per Station Unit Up to 30 IEDs (100 information each) per CP5613 Profibus components from A&D, e.g. OLM Profibus FMS RS485-single bus FO single ring FO double ring Remarks no interbay interlocking during local control PTD-SE-A2/ 39 39
Communication options: IEC 60870-5-103 Connection with serial interfaces Extension of interfaces: Internal COM-Expander Serial hubs => connection to Ethernet-LAN RS232 --> RS485 Converter Star coupler 7XV5... (not 7XV57) IEC 60870-5- 103 Ethernet TCP/IP Serial Hub RS485, RS232 PTD-SE-A2/ 40 40
Communication options: Other IED protocols DNP V3.00 Serial interface => IEC 60870-5-103 IEDprotocols Profibus DP Up to 2 x CP5613 per Station Unit Up to 31 devices per CP5613 Profibus components from A&D, e.g. OLMs => Profibus FMS Modbus Serial interface via RS485 (COM-Expander or serial Hub) PTD-SE-A2/ 41 41
Communication options: IEC 60870-5-101 Master Operating modes Balanced Unbalanced (up to 16 satellite RTUs) Dial-up traffic (IAWD; analog, ISDN, GSM) Operating modes Unbalanced ( mrtu) Balanced Recommended modem INSYS Back-up modem possible Modem Public Telephone Network Recommendation: Use of COM- Expanders (e.g. Rocket-Ports) => Reducing CPU load Modem IEC 60870-5- 101 master Serial interface => IEC 60870-5-103 Modem SICAM minirtu Modem SICAM minirtu Modem SICAM minirtu Recommendation: max. 8 substations on one PAS-Modem PTD-SE-A2/ 42 42
Hardware and System requirements Communication to up to 5 control centers IEC 60870-5-101 balanced unbalanced Baud rate 1,2.. 38,4 kbaud Communication via serial interface TCprotocols IEC 60870-5-104 Communication via Ethernet interface DNP V3.00 Baud rate 1,2.. 38,4 kbaud Communication via serial interface PTD-SE-A2/ 43 43
Energy must be safe SICAM PAS CC SICAM PAS SIPROTEC SICAM mini/micro RTU SICAM ertu SICAM Diamond PTD-SE-A2/ 44 44