T49 - Integration of Power Protection Devices on IEC Protocol to the Automation Control System

Electrical Distribution System and Process Automation The electrical distribution and infrastructure systems of heavy industry applications are not very well understood Need an easy way to gather information to maximize process yield and efficiency Need to improve industrial automation and control systems to better understand the big picture of heavy industry applications Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 3

Packaged Power Initial Focus on Conventional Solutions M Electrical One Line Diagram for Industrial Plant Utility Transformer Utility Transformer 138 kv / 13.8 kv Delta/Wye 138 kv / 13.8 kv Delta/Wye 50 50 51 13.8 kv Distribution Gear 51 T 50 51 M MV Switchgear 87 50 51 87 87 50 51 87 Data Concentrator IEC 61850/DNP3.0 Customers and EPCs prefer IMC content bundled with electrical system 13.8 kv/4.16kv Delta/Wye MV Motors M 13.8 kv/4.16kv Delta/Wye 13.8 kv/4.16kv Delta/Wye DCS System Increasingly RA is bundled out 4.16 kv Distribution Gear T 50 50 51 50 M 51 M 51 50 51 50 87 87 50 51 87 MV Switchgear 51 MV Drive 4.16kV/480V Delta/Wye Transformers 4.16kV/480V Delta/Wye 50 51 50 51 MV MCC IMC 50 51 M M M Technology convergence driving adoption of digital communication in electrical sub-stations and switchgear M LV S LV Switchgear 50 T 51 50 51 50 50 51 50 51 50 51 50 51 LV Drive LV Drive RA Scope Adjacent Scope 51 M 50 E House 51 50 50 51 51 CLX 50 51 50 51 LV MCC IMC M M M A broader electrical bundle with technology differentiation enables success for RA in Power Control and Process Automation Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 4

Packaged Power Connecting the Electrical Automation & Process Automation Systems EtherNet/IP Power Electrical Automation System Ethernet Process Automation System Energy Management Logix PlantPAx Protection Power IMC Reporting Intelligent Electrical Devices (IEDs) IEC 61850 on unmodified Ethernet Electrical Automation Specialists (Protection Studies) Intelligent Motor Control (IMC) devices EtherNet/IP on unmodified Ethernet Automation Specialists (Network Studies) Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 5

Legacy SCADA Methodology Hardwired Discrete I/O Modbus-TCP Master-Slave model Ease of Implementation Static Data only No elegant timestamp data for SoE No uniform data mapping DNP 3.0 LAN/WAN Uses multi-drop configurations Uses Master-Slave Model Can be enhanced with data concentrators Millisecond timestamp resolution No uniform data mapping Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 7

Packaged Power Intelligent Packaged Power Technical Strategy - Why IEC 61850 Runs on unmodified Ethernet Vendor Independent Unified data mapping High Precision Time stamping Mechanisms for SCADA messaging Metering/Measurement Protection messaging Time distribution Command and Control Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 9

Packaged Power Intelligent Packaged Power Technical Strategy - IEC 61850 Defined Object Oriented Communication Networks and Systems in Substations Focus on communication standardization Application and function aware Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 10

Packaged Power Intelligent Packaged Power Technical Strategy - IEC 61850 Defined For Intelligent Electronic Devices (IEDs) Protection relays, meters, etc. Defines various different types of messages SCADA/HMI data MMS Reporting High Speed Control GOOSE Analog Sampling SMV File Transfer FTP Time Synchronization IRIG; evolving to IEEE 1588 v.2 Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 11

Intelligent Packaged Power Technology Unified Architecture Model ISA 95 Process Automation Unified Architecture IEC 61850 Digital Substation Level 5 Enterprise Router Router Level 4 Business Planning Terminal Server Level 3.5 IDMZ Directory Server Historian Mirror Authentication Server Application Server Web Services Level 2 Station Level 3 Manufacturing & Operations Level 2 Area Supervisory Control Supervisory Control Supervisory Control Engineering Work Station Supervisory Control Supervisory Control Engineering Work Station Operator Work Station Operator Work Station Level 1 Bay Level 1 Basic Control Level 0 Process Level 0 Process Sensors PT PT CT Same Solution; Different Models I&C Engineer resonates with ISA 95 Power Engineer resonates with substation model CT Unified Model Combined Power and Process Create opportunity to drive differentiation within IPP Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 15

Intelligent Packaged Power Technology Unified System Diagram Unified Architecture Diagram - (ISA95 / IEC 61850 Digital Substation) Level 5 Enterprise Router Router Level 4 Business Planning Terminal Server Level 3.5 IDMZ Directory Server Historian Mirror Authentication Server Application Server Web Services Level 2 Station Level 3 Manufacturing & Operations Level 2 Area Supervisory Control Supervisory Control Supervisory Control Engineering Work Station Supervisory Control Supervisory Control Engineering Work Station Operator Work Station Operator Work Station Level 1 Bay Level 1 Basic Control Level 0 Process Level 0 Process Sensors PT PT CT CT Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 16

Packaged Power Intelligent Packaged Power Technical Strategy Electrical Automation System (IEC 61850) Process Automation System Integrating intelligent devices in the Electrical Automation System to the Process Control System enables our customers in their efforts to achieve a Connected Enterprise Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 17