DSEULTRA DSE3110 Series Control Module

DSEULTRA DSE3110 Series Control Module 057-086 Author : Anthony Manton

DSE Model 3000 Series Control and Instrumentation System Operators Manual Deep Sea Electronics Plc Highfield House Hunmanby North Yorkshire YO14 0PH ENGLAND Sales Tel: +44 (0) 1723 890099 Sales Fax: +44 (0) 1723 893303 E-mail: sales@deepseaplc.com Website: www.deepseaplc.com DSE Model 3000 series Control and Instrumentation System Operators Manual Deep Sea Electronics Plc All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988. Applications for the copyright holder s written permission to reproduce any part of this publication should be addressed to Deep Sea Electronics Plc at the address above. The DSE logo and the names DSEUltra, DSEControl, DSEPower, DSEExtra, DSEMarine and DSENet are UK registered trademarks of Deep Sea Electronics PLC. Any reference to trademarked product names used within this publication is owned by their respective companies. Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice. Amendments since last publication Amd. No. Issue 2 Issue 2.1 Issue 2.2 Issue 3 Issue 5 Comments Update to Typical wiring diagram and Power supply requirements Corrected part numbers for ordering spare connectors. Removal of incorrect inclusion of Clock/Scheduler function not available in 3000 series. Addition of phase to phase voltage, AC systems and oil pressure as PSI Changes to input wetting current and current consumption of supply. Clarification of notation used within this publication. NOTE: CAUTION! WARNING! Highlights an essential element of a procedure to ensure correctness. Indicates a procedure or practice, which, if not strictly observed, could result in damage or destruction of equipment. Indicates a procedure or practice, which could result in injury to personnel or loss of life if not followed correctly. 2 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual Section TABLE OF CONTENTS Page 1 BIBLIOGRAPHY... 5 2 INTRODUCTION... 5 3 SPECIFICATIONS... 6 3.1 POWER SUPPLY REQUIREMENTS... 6 3.2 TERMINAL SPECIFICATION... 6 3.3 GENERATOR VOLTAGE / FREQUENCY SENSING... 6 3.4 INPUTS... 7 3.4.1 DIGITAL INPUTS... 7 3.4.2 CHARGE FAIL INPUT... 7 3.4.3 MAGNETIC PICKUP... 7 3.5 OUTPUTS... 7 3.5.1 OUTPUTS A & B (FUEL AND START)... 7 3.5.2 CONFIGURABLE OUTPUTS C & D... 7 3.6 COMMUNICATION PORTS... 8 3.7 ACCUMULATED INSTRUMENTATION... 8 3.8 DIMENSIONS AND MOUNTING... 9 3.8.1 DIMENSIONS... 9 3.8.2 PANEL CUTOUT... 9 3.8.3 WEIGHT... 9 3.8.4 FIXING CLIPS... 9 3.8.5 OPTIONAL SILICON SEALING GASKET... 9 3.9 APPLICABLE STANDARDS... 10 4 INSTALLATION... 11 4.1 USER CONNECTIONS... 11 4.2 TERMINAL DESCRIPTION... 12 4.2.1 DC SUPPLY, FUEL AND START OUTPUTS... 12 4.2.2 GENERATOR VOLTAGE SENSING AND DIGITAL INPUTS... 12 4.2.3 MAGNETIC PICKUP AND DIGITAL INPUTS (MODEL 3110-XX-01)... 12 4.2.4 CAN AND DIGITAL INPUTS (MODEL 3110-XX-02)... 13 4.2.5 PC CONFIGURATION INTERFACE CONNECTOR... 13 4.3 TYPICAL WIRING DIAGRAM... 14 5 DESCRIPTION OF CONTROLS... 15 5.1 QUICKSTART GUIDE... 16 5.1.1 STARTING THE ENGINE... 16 5.1.2 STOPPING THE ENGINE... 16 5.2 GRAPHICAL DISPLAY... 17 5.3 VIEWING THE INSTRUMENTS... 17 5.4 CONTROLS... 18 6 OPERATION... 19 6.1 AUTOMATIC MODE OF OPERATION... 19 6.1.1 WAITING IN AUTO MODE... 19 6.1.2 STARTING SEQUENCE... 19 6.1.3 ENGINE RUNNING... 20 6.1.4 STOPPING SEQUENCE... 20 6.2 MANUAL OPERATION... 21 6.2.1 WAITING IN MANUAL MODE... 21 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 3

DSE Model 3000 Series Control and Instrumentation System Operators Manual 6.2.2 STARTING SEQUENCE... 21 6.2.3 ENGINE RUNNING... 22 6.2.4 STOPPING SEQUENCE... 22 7 PROTECTIONS... 23 7.1 WARNINGS... 23 7.2 SHUTDOWNS... 23 8 MODULE DISPLAY... 24 8.1 TIMER ICON... 24 8.2 STOPPED ICON... 24 8.3 RUNNING ICON... 24 8.4 USB ICON... 24 8.5 MEMORY CORRUPTION... 24 8.6 BACKLIGHT... 24 8.7 FAULT ICONS... 25 9 FRONT PANEL CONFIGURATION... 26 9.1 ACCESSING THE FRONT PANEL EDITOR (FPE)... 26 9.1.1 EDITING A PARAMETER... 27 9.1.2 ADJUSTABLE PARAMETERS... 28 10 COMMISSIONING... 33 10.1.1 PRE-COMMISSIONING... 33 11 FAULT FINDING... 34 12 MAINTENANCE, SPARES, REPAIR AND SERVICING... 36 12.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE... 36 12.2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE... 36 12.3 PURCHASING SEALING GASKET FROM DSE... 36 13 WARRANTY... 37 14 DISPOSAL... 37 14.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)ERROR! BOOKMARK NOT DEFINED. 14.2 ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES)ERROR! BOOKMARK NOT DEFINED. 15 APPENDIX... 38 15.1 CAN INTERFACE... 38 15.2 COMMUNICATIONS OPTION CONNECTIONS... 39 15.2.1 DESCRIPTION... 39 15.2.2 PC TO CONTROLLER (DIRECT) CONNECTION... 39 15.3 ENCLOSURE CLASSIFICATIONS... 40 4 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 1 BIBLIOGRAPHY This document refers to and is referred to by the following DSE publications which can be obtained from the DSE website www.deepseaplc.com DSE PART DESCRIPTION 053-050 3110 installation instructions 057-004 Electronic Engines and DSE wiring manual 057-087 3000 Series Configuration Suite manual 2 INTRODUCTION This document details the installation and operation requirements of the DSE3000 Series modules, part of the DSEUltra range of products. The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or supplied to another party, ensure that this document is passed to them for reference purposes. This is not a controlled document. You will not be automatically informed of updates. Any future updates of this document will be included on the DSE website at www.deepseaplc.com The DSE 3000 series module has been designed to allow the operator to start and stop the engine/generator, and if required, transfer the load. The user also has the facility to view the system operating parameters via the LCD display. The DSE 3000 module monitors the engine, indicating the operational status and fault conditions, automatically shutting down the engine and giving a true first up fault condition of an engine failure. The LCD display indicates the fault. The powerful microprocessor contained within the module allows for incorporation of a range of enhanced features: Text based LCD display True RMS Voltage monitoring. Engine parameter monitoring. Fully configurable inputs for use as alarms or a range of different functions. Engine ECU interface to electronic engines (specify on ordering) Magnetic pickup interface for engine only applications (specify on ordering) Using a PC and the 3000 series configuration software allows alteration of selected operational sequences, timers and alarm trips. Additionally, the module s integral fascia configuration editor allows adjustment of this information. A robust plastic case designed for front panel mounting houses the module. Connections are via locking plug and sockets. Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 5

DSE Model 3000 Series Control and Instrumentation System Operators Manual 3 SPECIFICATIONS 3.1 POWER SUPPLY REQUIREMENTS Minimum supply voltage Cranking dropouts Maximum supply voltage Reverse polarity protection Maximum operating current 3110-001-xx to 3110-005-xx Maximum operating current 3110-006-xx onwards Nominal standby current 3110-001-xx to 3110-005-xx Nominal standby current 3110-006-xx onwards Maximum Power Save mode current* 8V continuous Able to survive 0V for 50mS providing the supply was at least 10V before the dropout and recovers to 5V afterwards. 35V continuous (60V protection) -35V continuous 30mA at 24V 35mA at 12V 76mA at 24V 61mA at 12V 23mA at 24V 18mA at 12V 45mA at 24V 43mA at 12V 3.5mA at 24V 3.5mA at 12V NOTE:- * Power Save mode is a configurable item. If enabled, the module switches to Power Save mode when in STOP mode for more than 1 minute (60 seconds) Plant supply instrumentation display Range 0V-60V DC (note Maximum continuous operating voltage of 35V DC) Resolution 0.1V Accuracy 1% full scale 3.2 TERMINAL SPECIFICATION Connection type Screw terminal, rising clamp, no internal spring Min cable size 0.5mm² (AWG 24) Max cable size 2.5mm² (AWG 10) 3.3 GENERATOR VOLTAGE / FREQUENCY SENSING Measurement type Sample Rate Harmonics Input Impedance Phase to Neutral Phase to Phase Common mode offset from Earth Resolution Accuracy Minimum frequency Maximum frequency Frequency resolution Frequency accuracy True RMS conversion 5KHz or better Up to 11 th or better 300K Ω ph-n 15V to 333V AC (max) 25V to 576V AC (max) 100V AC (max) 1V AC phase to neutral 2V AC phase to phase ±1% of full scale phase to neutral ±2% of full scale phase to phase 3.5Hz 75.0Hz 0.1Hz ±0.2Hz 6 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 3.4 INPUTS 3.4.1 DIGITAL INPUTS Number 6 Arrangement Contact between terminal and ground Low level threshold 40% of DC supply voltage High level threshold 60% of DC supply voltage Maximum input voltage DC supply voltage positive terminal Minimum input voltage DC supply voltage negative terminal Contact wetting current 2.5mA @12V typical 3110-001-xx to 5mA @ 24V typical 3110-005-xx Contact wetting current 3110-006-xx onwards 2.7mA @12V typical 5.5mA @ 24V typical Open circuit voltage Plant supply 3.4.2 CHARGE FAIL INPUT Minimum voltage 0V Maximum voltage 35V (plant supply) Resolution 0.2V Accuracy ± 1% of max measured voltage Excitation Active circuit constant power output Output Power 2.5W Nominal @12V and 24V Current at 12V 210mA Current at 24V 105mA 3.4.3 MAGNETIC PICKUP Type Single ended input, capacitive coupled Minimum voltage 0.5V RMS Max common mode ±2V voltage Maximum voltage Clamped to ±70V by transient suppressers, dissipation not to exceed 1W. Maximum frequency 10,000Hz Resolution 6.25 RPM Accuracy ±25 RPM Flywheel teeth 10 to 500 3.5 OUTPUTS 3.5.1 OUTPUTS A & B (FUEL AND START) Type Fuel (A) and Start (B) outputs. Supplied from DC supply terminal 2. Fully configurable when CAN engine is selected. Rating 2A @ 35V Protection Protected against over current & over temperature. Built in load dump feature. 3.5.2 CONFIGURABLE OUTPUTS C & D Type Fully configurable, supplied from DC supply terminal 2. Rating 2A @ 35V Protection Protected against over current & over temperature. Built in load dump feature. Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 7

DSE Model 3000 Series Control and Instrumentation System Operators Manual 3.6 COMMUNICATION PORTS USB Port CAN Port USB2.0 Device for connection to PC running DSE configuration suite only Engine CAN Port Standard implementation of Slow mode, up to 250K bits/s Non Isolated. Internal Termination provided (120Ω) 3.7 ACCUMULATED INSTRUMENTATION NOTE : When an accumulated instrumentation value exceeds the maximum number as listed below, it will reset and begin counting from zero again. Engine hours run Number of starts Maximum 99999 hrs 59 minutes (approximately 11yrs 4months) 1,000,000 (1 million) 8 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 3.8 DIMENSIONS AND MOUNTING 3.8.1 DIMENSIONS 99mm x 79 mm x 40mm (3.9 x 3.1 x 1.6 ) 3.8.2 PANEL CUTOUT 80mm x 68mm (3.2 x 2.7 ) 3.8.3 WEIGHT 89g (0.089kg) 3.8.4 FIXING CLIPS The module is held into the panel fascia using the supplied fixing clips. Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip. Insert the three prongs of the fixing clip into the slots in the side of the 3000 series module case. Pull the fixing clip backwards (towards the back of the module) ensuring all three prongs of the clip are inside their allotted slots. Turn the fixing clip screws clockwise until they make contact with the panel fascia. Turn the screws a little more to secure the module into the panel fascia. Care should be taken not to over tighten the fixing clip screws. Fixing clip Fixing clip fitted to module NOTE:- In conditions of excessive vibration, mount the panel on suitable anti-vibration mountings. 3.8.5 OPTIONAL SILICON SEALING GASKET The optional silicon gasket provides improved sealing between the 3000 series module and the panel fascia. The gasket is fitted to the module before installation into the panel fascia. Take care to ensure the gasket is correctly fitted to the module to maintain the integrity of the seal. Sealing gasket Gasket fitted to module Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 9

DSE Model 3000 Series Control and Instrumentation System Operators Manual 3.9 APPLICABLE STANDARDS BS 4884-1 BS 4884-2 BS 4884-3 BS EN 60068-2-1 (Minimum temperature) BS EN 60068-2-2 (Maximum temperature) BS EN 60950 BS EN 61000-6-2 BS EN 61000-6-4 BS EN 60529 (Degrees of protection provided by enclosures) UL508 NEMA rating (Approximate) IEEE C37.2 (Standard Electrical Power System Device Function Numbers and Contact Designations) This document conforms to BS4884-1 1992 Specification for presentation of essential information. This document conforms to BS4884-2 1993 Guide to content This document conforms to BS4884-3 1993 Guide to presentation -30 C (-22 F) +70 C (158 F) Safety of information technology equipment, including electrical business equipment EMC Generic Immunity Standard (Industrial) EMC Generic Emission Standard (Industrial) IP65 (front of module when installed into the control panel with the optional sealing gasket) IP42 (front of module when installed into the control panel WITHOUT being sealed to the panel) 12 (Front of module when installed into the control panel with the optional sealing gasket). 2 (Front of module when installed into the control panel WITHOUT being sealed to the panel) Under the scope of IEEE 37.2, function numbers can also be used to represent functions in microprocessor devices and software programs. The 3000 series controller is device number 11L-3000 (Multifunction device protecting Line (generator) 3000 series module). As the module is configurable by the generator OEM, the functions covered by the module will vary. Under the module s factory configuration, the device numbers included within the module are : 2 Time delay starting or closing relay 6 Starting circuit breaker 30 annunciator relay 42 Running circuit breaker 54 turning gear engaging device 62 time delay stopping or opening relay 63 pressure switch 74 alarm relay 81 frequency relay 86 lockout relay In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice. 10 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 4 INSTALLATION The DSE3000 Series module is designed to be mounted on the panel fascia. For dimension and mounting details, see the section entitled Specification, Dimension and mounting elsewhere in this document. 4.1 USER CONNECTIONS Terminals 8-9 Terminals 10-17 Terminals 1-7 USB Connection (Type B) Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 11

DSE Model 3000 Series Control and Instrumentation System Operators Manual 4.2 TERMINAL DESCRIPTION 4.2.1 DC SUPPLY, FUEL AND START OUTPUTS PIN No DESCRIPTION CABLE SIZE NOTES 1 2 DC Plant Supply Input (Negative) DC Plant Supply Input (Positive) 3 Output A (FUEL) 4 Output B (START) 5 Output C 6 Output D 7 Charge fail / excite 2.5mm² AWG 13 2.5 mm² AWG 13 1.0mm² AWG 18 1.0mm² AWG 18 1.0mm² AWG 18 1.0mm² AWG 18 2.5mm² AWG 13 (Recommended Maximum Fuse 15A anti-surge) Supplies the module (2A anti-surge requirement) and all output relays Plant Supply Positive from terminal 2. 3 Amp rated. Plant Supply Positive from terminal 2. 3 Amp rated. Plant Supply Positive from terminal 2. 3 Amp rated. Plant Supply Positive from terminal 2. 3 Amp rated. Do not connect to ground (battery negative). If charge alternator is not fitted, leave this terminal disconnected. 4.2.2 GENERATOR VOLTAGE SENSING AND DIGITAL INPUTS PIN No DESCRIPTION 8 Generator Neutral (N) input 9 Generator L1 (U) voltage monitoring CABLE SIZE 1.0mm² AWG 18 1.0mm² AWG 18 NOTES Connect to generator Neutral terminal (AC) Connect to generator L1 (U) output (AC) (Recommend 2A fuse) 4.2.3 MAGNETIC PICKUP AND DIGITAL INPUTS (MODEL 3110-XX-01) Model 3110-xx-01 (Magnetic pickup enabled module) NOTE:- CAN interface is not fitted to the 3110-xx-01 module PIN No DESCRIPTION 10 Magnetic pickup Positive 11 Magnetic pickup Negative 12 Configurable digital input A 13 Configurable digital input B 14 Configurable digital input C 15 Configurable digital input D 16 Configurable digital input E 17 Configurable digital input F CABLE SIZE 0.5mm² AWG 20 0.5mm² AWG 20 0.5mm² AWG 20 0.5mm² AWG 20 0.5mm² AWG 20 0.5mm² AWG 20 0.5mm² AWG 20 0.5mm² AWG 20 NOTES Connect to Magnetic Pickup device Connect to Magnetic Pickup device Switch to negative Switch to negative Switch to negative Switch to negative Switch to negative Switch to negative NOTE:- Screened cable must be used for connecting the Magnetic Pickup, ensuring that the screen is earthed at one end ONLY. 12 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 4.2.4 CAN AND DIGITAL INPUTS (MODEL 3110-XX-02) Model 3110-xx-020 (Can enabled module) only. NOTE:- Magnetic Pickup interface is not fitted to the 3110-xx-02 module PIN No 10 CAN port L 11 CAN port H DESCRIPTION 12 Configurable digital input A 13 Configurable digital input B 14 Configurable digital input C 15 Configurable digital input D 16 Configurable digital input E 17 Configurable digital input F CABLE SIZE 0.5mm² AWG 20 0.5mm² AWG 20 0.5mm² AWG 20 0.5mm² AWG 20 0.5mm² AWG 20 0.5mm² AWG 20 0.5mm² AWG 20 0.5mm² AWG 20 NOTES Use only 120Ω CAN approved cable Use only 120Ω CAN approved cable Switch to negative Switch to negative Switch to negative Switch to negative Switch to negative Switch to negative NOTE:- Screened 120Ω impedance cable specified for use with CAN must be used for the CAN link and the Multiset comms link. DSE stock and supply Belden cable 9841 which is a high quality 120Ω impedance cable suitable for CAN use (DSE part number 016-030) 4.2.5 PC CONFIGURATION INTERFACE CONNECTOR This configuration cable is the same as normally used between a PC and a USB printer. DESCRIPTION Socket for connection to PC with DSE Configuration Suite PC software. CABLE SIZE 0.5mm² AWG 20 NOTES This is a standard USB type A to type B cable. NOTE:- The USB connection cable between the PC and the 3000 series module must not be extended beyond 5m (5yds). For distances over 5m, it is possible to use a third party USB extender. Typically, they extend USB up to 50m (yds). The supply and support of this type of equipment is outside the scope of Deep Sea Electronics PLC. CAUTION!: Care must be taken not to overload the PCs USB system by connecting more than the recommended number of USB devices to the PC. For further information, consult your PC supplier. CAUTION!: This socket must not be used for any other purpose. Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 13

DSE Model 3000 Series Control and Instrumentation System Operators Manual 4.3 TYPICAL WIRING DIAGRAM 14 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 5 DESCRIPTION OF CONTROLS The following section details the function and meaning of the various controls on the module. Main status display Navigation buttons Common Alarm Indicator Start engine. Select Stop mode Select Auto mode Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 15

DSE Model 3000 Series Control and Instrumentation System Operators Manual 5.1 QUICKSTART GUIDE This section provides a quick start guide to the module s operation. 5.1.1 STARTING THE ENGINE First press Stop/Reset......Then, press the Start button to crank the engine. Depending upon module configuration, two presses may be required. NOTE:- For further details, see the section entitled OPERATION elsewhere in this manual. 5.1.2 STOPPING THE ENGINE Select Stop/Reset mode. The generator is stopped. NOTE:- For further details, see the section entitled OPERATION elsewhere in this manual. 16 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 5.2 GRAPHICAL DISPLAY A 32x132 pixel LCD (35mm / 1.4 ) is available for the display of generator instrumentation and alarm conditions. The display is segmented into areas for instrumentation, unit, alarm icons and for Front Panel Editor (FPE) use. Instrumentation FPE Units Icon When not in the Front Panel Editor (FPE) mode the FPE area of the display is used to display the currently active configuration. The letter M is displayed for main configuration active, the letter A for alternative configuration active. 5.3 VIEWING THE INSTRUMENTS It is possible to scroll to display the different pages of information by repeatedly operating the scroll button Once selected the page will remain on the LCD display until the user selects a different page or after an extended period of inactivity, the module will revert to the status display. When scrolling manually, the display will automatically return to the Status page if no buttons are pressed for the duration of the configurable LCD Page Timer. If an alarm becomes active while viewing the status page, the display shows the Alarms page to draw the operator s attention to the alarm condition. Page order:- Engine Speed 1500rpm Generator Volts 230 V Generator Frequency 50.0Hz Engine Run Time 16.2 Battery Volts 13.8V Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 17

DSE Model 3000 Series Control and Instrumentation System Operators Manual 5.4 CONTROLS Stop / Reset This button places the module into its Stop/Reset mode. This will clear any alarm conditions for which the triggering criteria have been removed. If the engine is running and the module is in Stop mode, the module will automatically instruct the changeover device to unload the generator ( Close Generator becomes inactive (if used)). The fuel supply de-energises and the engine comes to a standstill. Should a remote start signal be present while operating in this mode, a remote start will not occur. Auto This button places the module into its Automatic mode. This mode allows the module to control the function of the generator automatically. The module will monitor the remote start input and once a start request is made, the set will be automatically started and placed on load. Upon removal of the starting signal, the module will automatically transfer the load from the generator and shut the set down observing the stop delay timer and cooling timer as necessary. The module will then await the next start event. For further details, please see the more detailed description of Auto operation elsewhere in this manual. Start Pressing this button in auto mode will start the engine and run off load. Pressing this button in STOP/RESET mode will turn on the CAN engine ECU (when correctly configured and fitted to a compatible engine ECU) Page Pressing this button scrolls the display to show the various instruments. 18 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 6 OPERATION 6.1 AUTOMATIC MODE OF OPERATION NOTE:- If a digital input configured to panel lock is active, changing module modes will not be possible. Viewing the instruments and event logs is NOT affected by panel lock. Activate auto mode by pressing the pushbutton. The icon is displayed to indicate Auto Mode operation if no alarms are present. Auto mode will allow the generator to operate fully automatically, starting and stopping as required with no user intervention. 6.1.1 WAITING IN AUTO MODE If a starting request is made, the starting sequence will begin. Starting requests can be from the following sources : Activation of an auxiliary input that has been configured to remote start 6.1.2 STARTING SEQUENCE To allow for false start requests, the start delay timer begins. Should all start requests be removed during the start delay timer, the unit will return to a stand-by state. If a start request is still present at the end of the start delay timer, the fuel relay is energised and the engine will be cranked. NOTE:- If the unit has been configured for CAN, compatible ECU s will receive the start command via CAN. If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which the next start attempt is made. Should this sequence continue beyond the set number of attempts, the start sequence will be terminated and the display shows Fail to Start. When the engine fires, the starter motor is disengaged. Speed detection is factory configured to be derived from the main alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the flywheel (Selected by PC using the 3000 series configuration software). Additionally, rising oil pressure can be used to disconnect the starter motor (but cannot detect underspeed or overspeed). NOTE:- If the unit has been configured for CAN, speed sensing is via CAN. After the starter motor has disengaged, the Safety On timer activates, allowing Oil Pressure, High Engine Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the fault. Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 19

6.1.3 ENGINE RUNNING DSE Model 3000 Series Control and Instrumentation System Operators Manual Once the engine is running and all starting timers have expired, the animated icon is displayed. DSE3110 - The generator will be placed on load if configured to do so. NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen. This prevents excessive wear on the engine. If all start requests are removed, the stopping sequence will begin. 6.1.4 STOPPING SEQUENCE The return delay timer operates to ensure that the starting request has been permanently removed and isn t just a short term removal. Should another start request be made during the cooling down period, the set will return on load. If there are no starting requests at the end of the return delay timer, the load is removed from the generator to the mains supply and the cooling timer is initiated. The cooling timer allows the set to run off load and cool sufficiently before being stopped. This is particularly important where turbo chargers are fitted to the engine. After the cooling timer has expired, the set is stopped. 20 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 6.2 MANUAL OPERATION NOTE:- If a digital input configured to panel lock is active, changing module modes will not be possible. Viewing the instruments and event logs is NOT affected by panel lock. Manual mode allows the operator to start and stop the set manually, and if required change the state of the load switching devices. Module mode is active when the button is pressed. 6.2.1 WAITING IN MANUAL MODE To begin the starting sequence, press the button. If protected start is disabled, the start sequence begins immediately. If Protected Start is enabled, the icon is displayed to indicate Manual mode and the manual LED flashes. The button must be pressed once more to begin the start sequence. 6.2.2 STARTING SEQUENCE NOTE:- There is no start delay in this mode of operation. The fuel relay is energised and the engine is cranked. NOTE:- If the unit has been configured for CAN, compatible ECU s will receive the start command via CAN. If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which the next start attempt is made. Should this sequence continue beyond the set number of attempts, the start sequence will be terminated and the display shows Fail to Start. When the engine fires, the starter motor is disengaged. Speed detection is factory configured to be derived from the main alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the flywheel (Selected by PC using the 3000 series configuration software). Additionally, rising oil pressure can be used disconnect the starter motor (but cannot detect underspeed or overspeed). NOTE:- If the unit has been configured for CAN, speed sensing is via CAN. After the starter motor has disengaged, the Safety On timer activates, allowing Oil Pressure, High Engine Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the fault. Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 21

6.2.3 ENGINE RUNNING DSE Model 3000 Series Control and Instrumentation System Operators Manual In manual mode, the load is not transferred to the generator unless a loading request is made. A loading request can come from a number of sources. Activation of an auxiliary input that has been configured to remote start on load Activation of the inbuilt exercise scheduler if configured for on load runs. NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen. This prevents excessive wear on the engine. Once the load has been transferred to the generator, it will not be automatically removed. To manually transfer the load back to the mains either: Press the auto mode button to return to automatic mode. The set will observe all auto mode start requests and stopping timers before beginning the Auto mode stopping sequence. Press the stop button De-activation of an auxiliary input that has been configured to remote start on load 6.2.4 STOPPING SEQUENCE In manual mode the set will continue to run until either : The stop button is pressed The set will immediately stop The auto button is pressed. The set will observe all auto mode start requests and stopping timers before beginning the Auto mode stopping sequence. 22 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 7 PROTECTIONS When an alarm is present, the Common alarm LED if configured will illuminate. The LCD display will show an icon to indicate the failure. 7.1 WARNINGS Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operators attention to an undesirable condition. Warning alarms are self-resetting when the fault condition is removed. The icon will appear steady in the display. 7.2 SHUTDOWNS Shutdowns are critical alarm conditions that stop the engine and draw the operator s attention to an undesirable condition. Shutdown alarms are latching. The fault must be removed and the icon will appear flashing in the display. button pressed to reset the module. The Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 23

DSE Model 3000 Series Control and Instrumentation System Operators Manual 8 MODULE DISPLAY 8.1 TIMER ICON When the module is controlling the engine (starting and stopping) an animated timer icon will be displayed in the icon area to indicate that a timer is active, for example cranking time, crank rest etc. 8.2 STOPPED ICON When there are no alarms present, an icon will be displayed to indicate the engine is stopped and what mode the unit is in. Stop mode Auto mode Manual mode The hand is only displayed when the arming options is enabled, otherwise the engine starts when entering the manual mode. 8.3 RUNNING ICON When there are no alarms present, an animated icon is displayed to indicate the engine is running : 8.4 USB ICON When a USB connection is made to the module the USB icon is displayed : 8.5 MEMORY CORRUPTION If either the config file or engine file becomes corrupted the unit will display the following icon : 8.6 BACKLIGHT The backlight will be on if the unit has sufficient voltage on the power connection while the unit is turned on, unless the unit is cranking for which the backlight will be turned off. 24 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 8.7 FAULT ICONS ICON DESCRIPTION AUXILIARY INPUTS FAIL TO START FAIL TO STOP Auxiliary inputs can be user configured and will display the message as written by the user. The engine has not fired after the preset number of start attempts The module has detected a condition that indicates that the engine is running when it has been instructed to stop. NOTE:- Fail to Stop could indicate a faulty oil pressure sensor - If engine is at rest check oil sensor wiring and configuration. LOW OIL PRESSURE ENGINE HIGH TEMPERATURE UNDERSPEED OVERSPEED CHARGE FAILURE LOW FUEL LEVEL BATTERY UNDER VOLTAGE / BATTERY OVER VOLTAGE GENERATOR UNDER VOLTAGE GENERATOR OVER VOLTAGE GENERATOR UNDER FREQUENCY GENERATOR OVER FREQUENCY CAN ECU WARNING CAN ECU SHUTDOWN CAN DATA FAIL EMERGENCY STOP The module detects that the engine oil pressure has fallen below the low oil pressure pre-alarm setting level after the Safety On timer has expired. The module detects that the engine coolant temperature has exceeded the high engine temperature pre-alarm setting level after the Safety On timer has expired. The engine speed has fallen below the underspeed pre alarm setting The engine speed has risen above the overspeed pre alarm setting The auxiliary charge alternator voltage is low as measured from the W/L terminal. The level detected by the fuel level sensor is below the low fuel level setting. The DC supply has fallen below or risen above the low/high volts setting level. The generator output voltage has fallen below the pre-set pre-alarm setting after the Safety On timer has expired. The generator output voltage has risen above the pre-set pre-alarm setting. The generator output frequency has fallen below the pre-set pre-alarm setting after the Safety On timer has expired. The generator output frequency has risen above the pre-set pre-alarm setting. The engine ECU has detected an alarm CHECK ENGINE LIGHT Contact Engine Manufacturer for support. The module is configured for CAN operation and does not detect data on the engine Can datalink. The emergency stop button has been depressed. This a failsafe (normally closed to battery positive) input and will immediately stop the set should the signal be removed. Removal of the battery positive supply from the emergency stop input will also remove DC supply from the Fuel and Start outputs of the controller. NOTE:- The Emergency Stop Positive signal must be present otherwise the unit will shutdown. MAGNETIC PICKUP FAILURE INTERNAL MEMORY ERROR Pulses are no longer being detected from the magnetic pickup probe (3110-xxx- 01 magnetic pickup version only) Either the configuration file or engine file memory is corrupted. Contact your supplier for assistance. Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 25

9 FRONT PANEL CONFIGURATION DSE Model 3000 Series Control and Instrumentation System Operators Manual This configuration mode allows the operator limited customising of the way the module operates. Use the module s navigation buttons to traverse the menu and make value changes to the parameters: Accept Next page Increase value / next item Decrease value / next item 9.1 ACCESSING THE FRONT PANEL EDITOR (FPE) Press and buttons simultaneously. The display shows the configuration icon : The first parameter is also displayed. Parameter number Current value Configuration mode icon 26 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 9.1.1 EDITING A PARAMETER Enter the editor as described above. Press to select the required page as detailed below). Press (+) to select the next parameter or (-) to select the previous parameter within the current page. When viewing the parameter to be changed, press the button. The value begins to flash. Press (+) or (-) to adjust the value to the required setting. Press the save the current value, the value ceases flashing. Press and hold the button to exit the editor, the configuration icon is removed from the display.. NOTE: - Values representing pressure will be displayed in Bar. Values representing temperature are displayed in degrees Celsius. NOTE: - When adjusting values in the FPE a press and hold of the increment button will cover the full range of the item being adjusted (min to max) in under 20 seconds. NOTE: - When the editor is visible, it is exited after 5 minutes of inactivity to ensure security. Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 27

DSE Model 3000 Series Control and Instrumentation System Operators Manual 9.1.2 ADJUSTABLE PARAMETERS CONFIGURATION PARAMETERS MODULE (Page 1) 101 Contrast 000 (%) 102 RESERVED Fast Loading On (1), Off (0) 103 RESERVED Warnings Latched On (1), Off (0) 104 Lamp test at startup On (1), Off (0) 105 Power save mode enable On (1), Off (0) 106 Protected start enable On (1), Off (0) 107 Start in Auto On (1), Off (0) 108 Oil pressure display PSI (1), Bar (0) 109 Display Volts in Ph-Ph On (1), Off (0) 110 Temperature display ºF(1), ºC(0) CONFIGURATION PARAMETERS APPLICATION (Page 2) 201 Default configuration On (1), Off (0) 202 Alternate Engine Speed On (1), Off (0) 203 CAN ECU data fail enable On (1), Off (0) 204 CAN ECU data fail action 0 (Action) 205 CAN ECU data fail delay 0:00 CONFIGURATION PARAMETERS INPUTS (Page 3) 301 Low oil pressure enable On (1), Off (0) 302 Low oil pressure trip 0.00 bar 303 High engine temperature trip 00 deg C 304 Digital input 1 source 0 (Input source) 305 Digital input 1 polarity 0 (Polarity) 306 Digital input 1 action (if source = user config) 0 (Action) 307 Digital input 1 arming (if source = user config) 0 (Arming) 308 RESERVED Digital input 1 activation delay (if source = user config) 0:00 309 Digital input 2 source 0 (Input source) 310 Digital input 2 polarity 0 (Polarity) 311 Digital input 2 action (if source = user config) 0 (Action) 312 Digital input 2 arming (if source = user config) 0 (Arming) 313 RESERVED Digital input 2 activation delay (if source = user config) 0:00 314 Digital input 3 source 0 (Input source) 315 Digital input 3 polarity 0 (Polarity) 316 Digital input 3 action (if source = user config) 0 (Action) 317 Digital input 3 arming (if source = user config) 0 (Arming) 318 RESERVED Digital input 3 activation delay (if source = user config) 0:00 319 Digital input 4 source 0 (Input source) 320 Digital input 4 polarity 0 (Polarity) 321 Digital input 4 action (if source = user config) 0 (Action) 322 Digital input 4 arming (if source = user config) 0 (Arming) 323 RESERVED Digital input 4 activation delay (if source = user config) 0:00 324 Digital input 5 source 0 (Input source) 325 Digital input 5 polarity 0 (Polarity) 326 Digital input 5 action (if source = user config) 0 (Action) 327 Digital input 5 arming (if source = user config) 0 (Arming) 328 RESERVED Digital input 5 activation delay (if source = user config) 0:00 329 Digital input 6 source 0 (Input source) 330 Digital input 6 polarity 0 (Polarity) 331 Digital input 6 action (if source = user config) 0 (Action) 332 Digital input 6 arming (if source = user config) 0 (Arming) 333 RESERVED Digital input 6 activation delay (if source = user config) 0:00 28 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual CONFIGURATION PARAMETERS OUTPUTS (Page 4) 401 Digital output 1 source 402 Digital output 1 polarity 403 Digital output 2 source 404 Digital output 2 polarity 405 Digital output 3 source 406 Digital output 3 polarity 407 Digital output 4 source 408 Digital output 4 polarity CONFIGURATION PARAMETERS TIMERS (Page 5) 501 Remote Start Delay 0:00 502 Preheat timer 0:00 503 RESERVED Crank time 0:00 504 RESERVED Crank rest time 0:00 505 Smoke limiting 0:00 506 Smoke limiting off 0:00 507 RESERVED Safety On Delay 0:00 508 Warm up time 0:00 509 Return Delay 0:00 510 Cooling Time 0:00 511 ETS Solenoid Hold 0:00 512 RESERVED Failed to stop delay 0:00 513 RESERVED Generator transient delay 0.0 514 RESERVED Low power shutdown delay 0:00 515 Breaker trip pulse 0:00 516 Breaker close pulse 0:00 CONFIGURATION PARAMETERS GENERATOR (Page 6) 601 Alternator Fitted On (1), Off (0) 602 Alternator Poles 0 603 RESERVED Generator fail to close delay 0:00 604 RESERVED Generator fail to close delay 0:00 605 Under Voltage trip enabled On (1), Off (0) 606 Under Voltage trip level 0 V 607 Loading Voltage 0 V 608 Over Voltage trip level 0 V 609 Under frequency trip enable On (1), Off (0) 610 Under frequency trip level 0.0 Hz 611 Loading Frequency 0.0 Hz 612 Nominal Frequency 0.0 Hz 613 Over frequency trip enable On (1), Off (0) 614 Over Frequency trip level 0.0 Hz 615 AC System Selection List Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 29

DSE Model 3000 Series Control and Instrumentation System Operators Manual CONFIGURATION PARAMETERS ENGINE (Page 7) 701 Magnetic pickup fitted On (1), Off (0) 702 Flywheel teeth 000 703 Start Attempts 0 704 RESERVED Over speed Overshoot % 00 705 RESERVED Over speed Delay 0 s 706 Gas choke timer (Gas engine only) 0:00 707 Gas on delay (Gas engine only) 0:00 708 Gas ignition off delay (Gas engine only) 0:00 709 Crank disconnect on Oil enable On (1), Off (0) 710 Check oil pressure prior to starting On (1), Off (0) 711 Crank disconnect on Oil threshold 0.00 Bar 712 Crank disconnect on frequency 0.0Hz 713 Crank disconnect on Engine Speed 000 rpm 714 Under speed enable On (1), Off (0) 715 Under speed trip 0000 rpm 716 Over speed trip 0000 rpm 717 RESERVED Low battery volts enable On (1), Off (0) 718 RESERVED Low battery volts trip 00.0 V 719 RESERVED Low battery volts return 00.0 V 720 RESERVED Low battery volts delay 0:00:00 721 RESERVED High battery volts enable On (1), Off (0) 722 RESERVED High battery volts return 00.0 V 723 RESERVED High battery volts trip 00.0 V 724 RESERVED High battery volts trip 00.0 V 725 Charge alt failure enable On (1), Off (0) 726 Charge alt failure trip 00.0 V CONFIGURATION PARAMETERS ALTERNATIVE CONFIGURATION (Page 8) 801 Alt config Enable configuration On (1), Off (0) 802 Alt config - Alternative Engine Speed On (1), Off (0) 803 Alt config Ender Voltage Shutdown Enable On (1), Off (0) 804 Alt config - Under Voltage trip On (1), Off (0) 805 Alt config - Under Voltage trip level 0 V 806 Alt config - Loading Voltage 0 V 807 Alt config - Over Voltage trip level 0 V 808 Alt config - Under frequency enabled On (1), Off (0) 809 Alt config - Under frequency trip level 0.0 Hz 810 Alt config - Loading Frequency 0.0 Hz 811 Alt config - Nominal Frequency 0.0 Hz 812 Alt config - Over Frequency enabled On (1), Off (0) 813 Alt config - Over Frequency trip level 0.0 Hz 814 Alt config - Alternative Under speed enable On (1), Off (0) 815 Alt config - Alternative Under speed trip 0000 rpm 816 Alt config - Alternative Over speed trip 0000 rpm 30 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual Parameters with multiple choices use the following identification tables for the parameter values. INPUT SOURCE LIST 0 User Configured 1 RESERVED Alarm Mute 2 RESERVED Alarm Reset 3 Alternative configuration 4 Coolant Temperature Switch 5 Emergency Stop 6 External Panel Lock 7 RESERVED Generator Closed Auxiliary 8 RESERVED Lamp Test 9 Low Fuel Level Switch 10 Oil Pressure Switch 11 Remote Start Off Load 12 Remote Start On Load 13 Smoke Limiting INPUT ACTION LIST INPUT ARMING LIST Index Action Index Arming 0 Electrical Trip 0 Always 1 Shutdown 1 From Safety On 2 Warning 2 From Starting 3 Never INPUT POLARITY LIST Index Action OUTPUT POLARITY LIST 0 Close to Activate Index Arming 1 Open to Activate 0 Energise 1 De-energise CAN DATA FAIL ACTION Index Action CAN DATA FAIL ARMING 0 None Index Arming 1 Shutdown 0 From Safety On 2 Warning always latched 1 From Starting AC SYSTEM Index AC System Instrumentation 0 Single phase 2 wire L-N 1 2 phase, 3 wire (L12/L13) L-N x 2 2 3 phase, 4 wire L-N x sqrt(3) 3 3 phase, 3 wire delta L-N 4 3 phase, 4 wire delta L-N x 2 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 31

DSE Model 3000 Series Control and Instrumentation System Operators Manual = 3110 xxx 02 (CAN) option only = 3110 xxx 01 (Magnetic pickup) option only OUTPUT SOURCE LIST 0 Not used 1 RESERVED Air Flap relay (1) 2 RESERVED Air Flap relay (1) 3 RESERVED Air Flap relay (1) 4 RESERVED Air Flap relay (1) 5 RESERVED Air Flap relay (1) 6 CAN ECU data fail 7 CAN ECU error 8 CAN ECU fail 9 CAN ECU power 10 CAN ECU stop 11 RESERVED 12 Close Gen output 13 Close Gen output pulse 14 Common Alarm 15 Common Shutdown 16 Common Warning 17 RESERVED 18 RESERVED 19 RESERVED 20 RESERVED 21 RESERVED 22 RESERVED 23 RESERVED 24 RESERVED 25 Energise to stop 26 RESERVED 27 RESERVED 28 Fuel relay 29 Gas choke on 30 Gas ignition 31 RESERVED Generator under voltage shutdown 32 RESERVED High coolant temp (shutdown) 33 RESERVED Loss of magnetic pickup signal 3110 MPU Only 34 RESERVED Low fuel level 35 RESERVED Low oil pressure (shutdown) 36 RESERVED 37 RESERVED 38 Open Gen Output 39 Open Gen Output pulse 40 RESERVED Plant battery over volts warning 41 RESERVED Plant battery under volts warning 42 Preheat During Preheat Timer 43 Preheat Until End of Crank 44 Preheat Until End of Safety Timer 45 Preheat Until End of Warming Timer 46 Smoke limiting 47 Start relay 48 RESERVED Under frequency shutdown 49 RESERVED Under speed shutdown = 3110 xxx 02 (CAN) option only = 3110 xxx 01 (Magnetic pickup) option only 32 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 10 COMMISSIONING 10.1.1 PRE-COMMISSIONING Before the system is started, it is recommended that the following checks are made:- 10.1. The unit is adequately cooled and all the wiring to the module is of a standard and rating compatible with the system. Check all mechanical parts are fitted correctly and that all electrical connections (including earths) are sound. 10.2. The unit DC supply is fused and connected to the battery and that it is of the correct polarity. 10.3. The Emergency Stop input is wired to a user-configured input on the module and to an external normally closed switch connected to DC negative. NOTE:- If Emergency Stop feature is not required, ensure there is not input configured for the function. 10.4. To check the start cycle operation, take appropriate measures to prevent the engine from starting (disable the operation of the fuel solenoid). After a visual inspection to ensure it is safe to proceed, connect the battery supply. Select MANUAL and then press START the unit start sequence will commence. 10.5. The starter will engage and operate for the pre-set crank period. After the starter motor has attempted to start the engine for the pre-set number of attempts, the LCD will display Failed to start. Select the STOP/RESET position to reset the unit. 10.6. Restore the engine to operational status (reconnect the fuel solenoid). Select MANUAL and then press START. This time the engine should start and the starter motor should disengage automatically. If not then check that the engine is fully operational (fuel available, etc.) and that the fuel solenoid is operating. The engine should now run up to operating speed. If not, and an alarm is present, check the alarm condition for validity, then check input wiring. The engine should continue to run for an indefinite period. It will be possible at this time to view the engine and alternator parameters - refer to the Description of Controls section of this manual. 10.7. Select AUTO on the front panel, the engine will run for the pre-set cooling down period, then stop. The generator should stay in the standby mode. If not check that there is not a signal present on the Remote start input. 10.8. Initiate an automatic start by supplying the remote start signal (if configured). The start sequence will commence and the engine will run up to operational speed. Once the generator is available a load transfer will take place (if configured), the Generator will accept the load. If not, check the wiring to the Generator Contactor Coil (if used). Check the Warming timer has timed out. 10.9. Remove the remote start signal. The return sequence will begin. After the pre-set time, the generator is unloaded. The generator will then run for the pre-set cooling down period, then shutdown into its standby mode. 10.10. If, despite repeated checking of the connections between the 3000 series controller and the customer s system, satisfactory operation cannot be achieved, then the customer is requested to contact the factory for further advice on:- INTERNATIONAL TEL: +44 (0) 1723 890099 INTERNATIONAL FAX: +44 (0) 1723 893303 E-mail: Support@Deepseaplc.com Website : www.deepseaplc.com Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 33

DSE Model 3000 Series Control and Instrumentation System Operators Manual 11 FAULT FINDING SYMPTOM Unit is inoperative Read/Write configuration does not operate Unit shuts down POSSIBLE REMEDY Check the battery and wiring to the unit. Check the DC supply. Check the DC fuse. Check DC supply voltage is not above 35 Volts or below 9 Volts Check the operating temperature is not above 70 C. Check the DC fuse. Unit locks out on Emergency Stop If no Emergency Stop Switch is fitted, ensure that a DC positive signal is connected to the Emergency Stop input. Check emergency stop switch is functioning correctly. Check Wiring is not open circuit. Intermittent Magnetic Pick-up sensor fault Low oil Pressure fault operates after engine has fired High engine temperature fault operates after engine has fired. Shutdown fault operates Warning fault operates Fail to Start is activated after preset number of attempts to start Continuous starting of generator when in AUTO Generator fails to start on receipt of Remote Start signal. Ensure that Magnetic pick-up screen only connects to earth at one end, if connected at both ends, this enables the screen to act as an aerial and will pick up random voltages. Check pickup is correct distance from the flywheel teeth. Check engine oil pressure. Check oil pressure switch/sensor and wiring. Check configured polarity (if applicable) is correct (i.e. Normally Open or Normally Closed) or that sensor is compatible with the 3310 Module and is correctly configured. Check engine temperature. Check switch/sensor and wiring. Check configured polarity (if applicable) is correct (i.e. Normally Open or Normally Closed) or that sensor is compatible with the 3000 series module. Check relevant switch and wiring of fault indicated on LCD display. Check configuration of input. Check relevant switch and wiring of fault indicated on LCD display. Check configuration of input. Check wiring of fuel solenoid. Check fuel. Check battery supply. Check battery supply is present on the Fuel output of the module. Check the speedsensing signal is present on the 3000 series module inputs. Refer to engine manual. Check that there is no signal present on the Remote Start input. Check configured polarity is correct. Check Start Delay timer has timed out. Check signal is on Remote Start input. Confirm correct configuration of input is configured to be used as Remote Start. Pre-heat inoperative Starter motor inoperative Engine runs but generator will not take load Check that the oil pressure switch or sensor is indicating low oil pressure to the controller. Depending upon configuration, the set will not start if oil pressure is not low. Check wiring to engine heater plugs. Check battery supply. Check battery supply is present on the Pre-heat output of module. Check pre-heat configuration is correct. Check wiring to starter solenoid. Check battery supply. Check battery supply is present on the Starter output of module. Ensure that the Emergency Stop input is at Positive. Ensure oil pressure switch or sensor is indicating the low oil pressure state to the 3000 series controller. Check Warm up timer has timed out. Ensure generator load inhibit signal is not present on the module inputs. Check connections to the switching device. Note that the set will not take load in manual mode unless there is an active remote start on load signal. 34 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual SYMPTOM Incorrect reading on Engine gauges Fail to stop alarm when engine is at rest Module appears to revert to an earlier configuration POSSIBLE REMEDY Check engine is operating correctly. Check sensor and wiring. When editing a configuration using the PC software it is vital that the configuration is first read from the controller before editing it. This edited configuration must then be written back to the controller for the changes to take effect. When editing a configuration using the Front Panel Editor, be sure to press the Save button to save the change before moving to another item or exiting the Front Panel Editor. Set will not take load Ensure the generator is available. Check that the output configuration is correct to drive the load switch device and that all connections are correct. Inaccurate generator measurements on controller display Remember that the set will not take load in manual mode unless a remote start on load input is present. The 3000 series controller is true RMS measuring so gives more accurate display when compared with an average meter such as an analogue panel meter or some lower specified digital multimeters. Accuracy of the controller is better than 1% of full scale. Ie Gen volts full scale is 333V ph-n so accuracy is ±3.33V (1% of 333V). NOTE:- The above fault finding is provided as a guide check-list only. As the module can be configured to provide a wide range of different features, always refer to the source of your module configuration if in doubt. Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 35

DSE Model 3000 Series Control and Instrumentation System Operators Manual 12 MAINTENANCE, SPARES, REPAIR AND SERVICING The DSE3000 Series controller is designed to be Fit and Forget. As such, there are no user serviceable parts within the controller. In the case of malfunction, you should contact your original equipment supplier (OEM). 12.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE If you require additional plugs from DSE, please contact our Sales department using the part numbers below. 7000 series terminal designation Plug description Part No. 1-7 7 way 5.08mm 007-447 8-9 2 way 7.62mm 007-448 10-17 8 way 5.08mm 007-164 Alternatively, you can purchase a pack containing all three connectors under one part number: 7000 series terminal designation Plug description Part No. 1-7 7 way 5.08mm 8-9 2 way 7.62mm 007-515 10-17 8 way 5.08mm 12.2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE Item Description Part No. 3000 series fixing clips (packet of 4) 020-294 12.3 PURCHASING SEALING GASKET FROM DSE The optional sealing gasket is not supplied with the controller but can be purchased separately. Item Description Part No. 3000 series silicon sealing gasket 020-385 36 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 13 WARRANTY DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable warranty, you are referred to your original equipment supplier (OEM). 14 DISPOSAL 14.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) If you use electrical and electronic equipment you must store, collect, treat, recycle and dispose WEEE separately from your other waste. of Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 37

DSE Model 3000 Series Control and Instrumentation System Operators Manual 15 APPENDIX 15.1 CAN INTERFACE 3110-000-02 Modules are fitted with the CAN interface and are capable of receiving engine data from engine CAN controllers compliant with the CAN standard. CAN enabled engine controllers monitor the engines operating parameters such as engine speed, oil pressure, engine temperature (among others) in order to closely monitor and control the engine. The industry standard communications interface (CAN) transports data gathered by the engine controller interface (CAN). This allows generator controllers such as the DSE 3110 to access these engine parameters with no physical connection to the sensor device. NOTE:- For further details for connections to CAN enabled engines and the functions available with each engine type, refer to the manual Electronic Engines and DSE Wiring. Part No. 057-004 38 Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM

DSE Model 3000 Series Control & Instrumentation System Operators Manual 15.2 COMMUNICATIONS OPTION CONNECTIONS 15.2.1 DESCRIPTION The 3000 series configuration software allows the controller to communicate with a PC. The computer connects to the module as shown below and allows easy adjustment of the operating parameters and firmware update of the controller. 15.2.2 PC TO CONTROLLER (DIRECT) CONNECTION To connect a 3000 series module to a PC the following items are required: - 3000 series module 3000 series configuration software (Supplied on configuration suite software CD). USB cable Type A to Type B. NOTE:- The DC supply must be connected to the module for configuration by PC. NOTE:- Refer to 3xxx software Manual for further details on configuring the module by PC. Part No. 057-086 3000 Series OPERATING MANUAL ISSUE 5 21/10/2014 ADM 39