Future Trends in Industrial Networking Paul Brooks, Business Development Manager Rev 5058-CO900C Copyright 2012 Rockwell Automation, Inc. All rights reserved. 1
2 Agenda Industry Trends EtherNet/IP in Process Network Architecture Direction Power over Ethernet and the Industrial Fabric IPv6
3 Agenda Industry Trends EtherNet/IP in Process Network Architecture Direction Power over Ethernet and the Industrial Fabric IPv6
4 2011 - Leading Industrial Protocols
Packaging Machinery Manufacturers Institute (PMMI) View 51% of Packaging OEMs and Machine builder survey respondents say their current and emerging preference for industrial protocol is EtherNet/IP. "PMMI is a trade association with more than 500 member companies that manufacture packaging and packaging-related machinery. Copyright 2012 Rockwell Automation, Inc. All rights reserved. 5
6 Changing Dynamics in a Connected World The inbox culture is dead. To solve problems and make decisions effectively, we must often come together in real time, rather than wait for the e-mail Evan Rosen Culture of Collaboration
7 Convergence is Happening 54% 44% Best-in-Class Respondents
8 Agenda Industry Trends EtherNet/IP in Process Network Architecture Direction Power over Ethernet and the Industrial Fabric IPv6
9 The View 5 Years Ago EtherNet/IP isn t ready for Process I/O Control: No redundant controller No redundant network No redundant I/O Trigger point: Instruments Integrated as tightly as Drives
10 Recent and Upcoming Process Device Integration Product Launches Reduced network count, common integration profiles, harmonized user experience. Scalable offering for Skid Builder and Plant Manager.
11 Process Instrumentation on EtherNet/IP - Customer Benefits Simplified integration Minimal programming required Operator faceplates Simpler, easier to manage architectures Same network for controllers, I/O, drives, computers and now instruments Instrument is a network node. Information is available to any controller or computer in the network without application code Reduced hardware costs No need for additional interfaces Single instrument can provide real-time data for multiple variables
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16 The 4 th Process Network Complementing, not replacing FF and HART
17 Agenda Industry Trends EtherNet/IP in Process Network Architecture Direction Power over Ethernet and the Industrial Fabric IPv6
18 Converged Plant-wide Ethernet Architectures Manufacturing framework Effective management of network and switches Hierarchical segmentation Traffic management Policy enforcement Real-time performance Virtual LANs Quality of Service (QoS) Multicast management Security policies Levels 0 2 ERP, Email, Wide Area Network (WAN) Patch Management Terminal Services Application Mirror AV Server FactoryTalk Application Servers View Historian AssetCentre Transaction Manager FactoryTalk Services Platform Directory Security Data Servers Gbps Link for Failover Detection Firewall (Active) Cisco Catalyst 6500/4500 Catalyst 3750 StackWise Switch Stack Firewall (Standby) Cisco ASA 5500 Cisco Catalyst Switch Enterprise Zone Levels 4 and 5 Demilitarized Zone (DMZ) Demilitarized Zone (DMZ) Manufacturing Zone Site Manufacturing Operations and Control Level 3 Network Services DNS, DHCP, syslog server Network and security management Cell/Area Zones Drive Rockwell Automation Stratix 8000 Layer 2 Access Switch HMI HMI Controller Controller HMI DIO Cell/Area #1 (Redundant Star Topology) DIO Controller DIO Drive Cell/Area #2 (Ring Topology) DIO Drive Cell/Area #3 (Bus/Star Topology) http://www.ab.com/networks/architectures.html
19 Network Segmentation Each machine - each machine builder - with their own subnet
20 Segmentation by Function, not by Location Clear division of responsibilities
Network Address Translation Between Machine and Enterprise Animated Slide Line NAT 53.14.y.z: 10.104.y.z 10.104.100.23 Machine 1 NAT 10.104.101.x : 192.168.1.x Machine 2 NAT 10.104.102.x : 192.168.1.x 53.14.101.17 10.104.102.17 192.168.1.104 192.168.1.104 Within a Machine Between Machine and Line Copyright 2012 Rockwell Automation, Inc. All rights reserved. 21
22 Agenda Industry Trends EtherNet/IP in Process Network Architecture Direction Power over Ethernet and the Industrial Fabric IPv6
23 Power Over Ethernet for Automation? Almost no EtherNet/IP Devices support PoE EtherNet/IP Specification does not cover PoE PoE uses 48VDC, not 24VDC or 110vac PoE has restricted power capabilities, especially for actuators Spec enhancements ongoing but challenging for automation
24 Network Devices in Industrial Applications 48% of devices installed in Industrial Applications do not use an Industrial Protocol: Bar Code Readers Printers RFID Video Telephony WiFi Most require PoE today IT Industrial EtherNet/IP Think about all of the devices in your system, not just the ones connected to your PAC EtherNet/IP may be the most common protocol in your plant but it s not the only one
25 The Real Makeup of Manufacturing Infrastructure Rockwell Automation is an Automation company and so we focus on Automation Devices Our customers must focus on the Operation Devices just as much as the Automation Devices We need to change our thinking Automation Operation from Automation Networks to an Industrial Fabric supporting Operational Technology
26 1 st Example - Wireless MIMO Packet Aggregation Backward Compatibility Operate reliably without line of sight Many wired devices with 1 wireless link Integrate Human & Machine mobility IEEE 802.11n Ready for Mission Critical Wireless
27 Controller-based WLAN Centralizes Management Eases deployment Increases security Improves scalability, resiliency Adds services Expected converged factory floor architecture.
28 Agenda Industry Trends EtherNet/IP in Process Network Architecture Direction Power over Ethernet and the Industrial Fabric IPv6
Drivers for Migration IPv4 Address Pool Depleted IANA issued last 5 blocks to the 5 RIRs on 3 February 2011 15 April 2011, AP runs out 14 Sept 2012, Europe runs out US Government Mandates IPv6 2 USGv6-1.0 IPv6 Profiles No EtherNet/IP Device is USGv6-1.0-Capable China National Development and Reform Commission to invest RMB 8bn ($1.3bn) in IPv6 adoption over 5 years Sounds like Y2k and the Millenium Bug?
30 Extending the Life of IPv6 PUBLIC IPv4 Addresses depleted Enterprise uses private IP addresses Network Address Translation 192.168.1.x<>10.10.y.y<>Internet IPv6 Internet available to IPv4 Clients IPv4 & IPv6 Internet Coexistence IPv4 & IPv6 Intranet Coexistence IPv6 Migration will be slow and smooth
The ODVA Roadmap Goal: Position EtherNet/IP as IPv6-Ready Ongoing prototyping / interoperability demo Continue current work. Demo at Implementor Workshop or Plug Fest EtherNet/IP System Architecture SIG develops specification content Work has started. Currently working on major technical items and evaluating options and alternatives After initial work, begin creating specification content Completion Target: Late Spring 2014
A future-proof and scalable industrial fabric - meeting the needs of machine builders and manufacturers across all industries. Rev 5058-CO900C Copyright 2012 Rockwell Automation, Inc. All rights reserved. 32