ESCORT MEMORY SYSTEMS COBALT C0405-232-01 RFID CONTROLLER High Frequency Passive Radio Frequency Identification Controller INSTALLATION GUIDE How to Install and Configure Escort Memory Systems Cobalt C0405-232-01 RFID Controller C0405-232-01 INSTALLATION GUIDE - REV. 04 Copyright 2008 Datalogic Automation S.r.l., all rights reserved
FCC PART 15.105 FCC, CE & TELEC COMPLIANCE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment uses, generates, and can radiate radio frequency energy and, if not installed and used in accordance with these instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/tv technician for help. FCC PART 15.21 CE TELEC Users are cautioned that changes or modifications to the unit not expressly approved by Escort Memory Systems may void the user s authority to operate the equipment. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference that may cause undesired operation. This product complies with CFR (Code of Federal Regulations) Title 21 Part 15.225. This product complies with the following regulatory specifications: EN-300-330, EN-300-683, EN 60950, IEC 68-2-1, IEC 68-2-6, IEC 68-2-27 and IEC 68-2-28. This product has been certified under: Regulations for Enforcement of the Radio Law Article 6, section 1, No. 1.
1: CONTROLLER INFORMATION CHAPTER 1: CONTROLLER INFORMATION This document provides instructions and information designed to assist users in the hardware setup and configuration of Escort Memory Systems C0405-232-01 RFID Controller. 1.1 POWER & COMMUNICATIONS INTERFACE Connection Type: Communication Interface: Interface Connector: Maximum Cable Length: RS232 Point-to-Point (Host/Controller) 8-pin, male M12 RS232 Connector (for power and data) 15 Meters 1.2 RS232 INTERFACE CONNECTOR- PINOUT The C0405-232-01 has one 8-pin, male M12 RS232 connector that is used for data and power. Figure 1: C0405-232-01 Connector Pinout C0405-232-01 INSTALLATION GUIDE REV. 04 PAGE 3 OF 8
1: CONTROLLER INFORMATION 1.3 C0405-232-01 CONTROLLER DIMENSIONS Figure 2: C0405 Controller Dimensions C0405-232-01 INSTALLATION GUIDE REV. 04 PAGE 4 OF 8
2: CONTROLLER INSTALLATION CHAPTER 2: CONTROLLER INSTALLATION 2.1 INSTALLATION GUIDELINES RFID devices can be negatively affected by the presence of metallic objects near its RF field. Avoid mounting the C0405 within 5cm (2 inches) of metallic surfaces. Avoid mounting the RFID controller near sources of EMI (electro-magnetic interference) or near devices that generate high ESD (electro-static discharge) levels. Do not route the C0405 s cables near unshielded cables or near wiring that is carrying high voltage or high current (such as for motors or solenoids). Cross cables only at perpendicular intersections. Use the included polycarbonate mounting bracket or a similar non-metallic bracket. The bracket is provided to help reduce electrically conducted spurious noise by isolating the RFID controller from metallic surfaces. When installing multiple RFID controllers that operate at the same frequency (13.56 MHz), maintain a minimum distance of 20cm (8 inches) between adjacent RF devices. 2.2 POWER REQUIREMENTS The C0405 requires an electrical supply voltage of 10~35VDC and has a power draw of 2.4W (100mA @ 24VDC, 1 Amp peak). Use a regulated power supply that is capable of delivering these requirements. Below is a list of power supplies available from Escort Memory Systems. POWER SUPPLY P/N DESCRIPTION 00-1166 45W, 1.88A max, 24VDC 00-1167 100W, 4.17A max, 24VDC 00-1168 120W, 5.0A max, 24VDC Table 1: EMS Power Supplies 2.3 C0405-232-01 CABLING INFORMATION CBL-1478: (Cable Assembly: 8-pin, female M12 to RS232; with 2.5mm DC power jack, 2m) CBL-1488-XX: (Cable: 8-pin, Female, M12 to Bare Wires) CBL-1492-XX: (Cable: 8-pin, Female, M12, Right Angle to Bare Wires) CBL-1493: (Connector: 8-pos, Female, M12, Straight Field Mountable) For bulk RS232 cable, see Belden cable P/N: 9941 (www.belden.com) (XX = Cable Length in Meters) C0405-232-01 INSTALLATION GUIDE REV. 04 PAGE 5 OF 8
2: CONTROLLER INSTALLATION 2.4 RS232 INTERFACE CABLE SCHEMATIC Figure 3: RS232 Interface Cable Schematic 2.5 INSTALLING THE C0405-232-01 RFID CONTROLLER C0405-Series RFID Controllers can be mounted to wood or plastic fixtures. The units ship with an L-shaped, polycarbonate, mounting bracket and the necessary hardware required to fasten the controller to the bracket. The bracket is designed to help isolate the RFID controller from metal surfaces and the affect of spurious noise electronically conducted through metal. 1. Attach the controller to the mounting bracket using the two sets of M4 screws, washers and nuts provided. Place the nuts in each of the hex-shaped recessed cavities at the rear of the C0405. 2. Align the mounting bracket with the two mounting holes on the controller, then insert both M4 screws (with washers) into the controller from the underside and secure completely using a standard Phillips #2 head screwdriver. Tighten screws to 0.7 Nm (6 lbs / inch) ±10%. 3. Fasten the other end of the mounting bracket to your work area. The C0405 may be mounted horizontally or vertically, but should be aligned in such a manner that the LED indicators can be seen during operation. 4. Connect the 8-pin, female M12 connector from your serial interface cable (EMS P/N: CBL- 1478) to the 8-pin, male M12 connector on the C0405-232-01. 5. Connect the 9-pin, female D-sub connector on the serial interface cable to a COM port on the host computer. Tighten the cable s two locking thumbscrews. 6. Connect the 2.5mm DC power plug on the power supply transformer to the DC power jack receptacle on the serial interface cable. Tighten the locking ring to prevent power from becoming disconnected during use. The C0405 Controller requires a power supply capable of providing 10~35VDC, 2.4W (100mA @ 24VDC). 7. Plug the power supply transformer into a suitable AC power source. Apply power to the controller after all cable connections have been made. The LEDs on the unit will flash. 8. On the host computer, set COM port parameters to: 9600 baud, 8 data bits, 1 stop bit, no parity and no handshaking. 9. To verify operations, download the Cobalt Dashboard Utility from Escort Memory Systems website (www.ems-rfid.com). The Cobalt Dashboard Utility allows users to configure and control their C0405 controllers and send RFID commands for testing purposes. C0405-232-01 INSTALLATION GUIDE REV. 04 PAGE 6 OF 8
2: CONTROLLER INSTALLATION Figure 4: C0405 Controller, Mounting Bracket and Hardware ATTENTION For complete operating instructions for the C0405-232-01 RFID Controller refer to the: C0405-Series RFID Controllers - Operator s Manual available online at: www.ems-rfid.com. Also available online at www.ems-rfid.com are Escort Memory Systems Cobalt Dashboard and C-MacroBuilder software utilities. The Cobalt Dashboard is a Windows-based application that provides users with the ability to control, configure and test their EMS RFID hardware. C-MacroBuilder is an easy to use GUI-driven utility for Windows. This software utility allows users to build their own macro programs (which are stored internally on and executed directly by C0405- Series RFID Controllers). When C-MacroBuilder is used in conjunction with the Cobalt Dashboard Utility, users have the ability to design, save and execute custom macros from any supported RFID controller without the need of a host computer to issue routine commands. C0405-232-01 INSTALLATION GUIDE REV. 04 PAGE 7 OF 8
WARRANTY WARRANTY Datalogic Automation warrants that all products of its own manufacturing conform to Datalogic Automation s specifications and are free from defects in material and workmanship when used under normal operating conditions and within the service conditions for which they were furnished. The obligation of Datalogic Automation hereunder shall expire one (1) year after delivery, unless otherwise specified, and is limited to repairing, or at its option, replacing without charge, any such product that in Datalogic Automation s sole opinion proves to be defective within the scope of this Warranty. In the event Datalogic Automation is not able to repair or replace defective products or components within a reasonable time after receipt thereof, Buyers shall be credited for their value at the original purchase price. Datalogic Automation must be notified in writing of the defect or nonconformity within the warranty period and the affected product returned to Datalogic Automation factory or to an authorized service center within thirty (30) days after discovery of such defect or nonconformity. Shipment shall not be made without prior authorization by Datalogic Automation. This is Datalogic Automation's sole warranty with respect to the products delivered hereunder. No statement, representation, agreement or understanding oral or written, made by an agent, distributor, representative, or employee of Datalogic Automation which is not contained in this warranty, will be binding upon Datalogic Automation, unless made in writing and executed by an authorized Datalogic Automation employee. Datalogic Automation makes no other warranty of any kind what so ever, expressed or implied, and all implied warranties of merchantability and fitness for a particular use which exceed the aforementioned obligation are here by disclaimed by Datalogic Automation and excluded from this agreement. Under no circumstances shall Datalogic Automation be liable to Buyer, in contract or in tort, for any special, indirect, incidental, or consequential damages, expenses, losses or delay however caused. Equipment or parts that have been subjected to abuse, misuse, accident, alteration, neglect, unauthorized repair or installation are not covered by warranty. Datalogic Automation shall make the final determination as to the existence and cause of any alleged defect. No liability is assumed for expendable items such as lamps and fuses. No warranty is made with respect to equipment or products produced to Buyer s specification except as specifically stated in writing by Datalogic Automation in the contract for such custom equipment. This warranty is the only warranty made by Datalogic Automation with respect to the goods delivered hereunder, and may be modified or amended only by a written instrument signed by a duly authorized officer of Datalogic Automation and accepted by the Buyer. Extended warranties of up to five years are available for purchase for most Escort Memory Systems products. Contact Datalogic Automation or your distributor for more information. Copyright 2008 DATALOGIC AUTOMATION S.R.L., ALL RIGHTS RESERVED C0405-232-01 INSTALLATION GUIDE REV. 04 PAGE 8 OF 8