User s Manual. EIB 741 EIB 742 External Interface Box for Connecting HEIDENHAIN Encoders

User s Manual EIB 741 EIB 742 External Interface Box for Connecting HEIDENHAIN Encoders July 2013

DOCUMENTATION... 5 FIRMWARE VERSION... 5 CHANGE HISTORY... 5 PART 1: FEATURES... 6 1 GENERAL DESCRIPTION OF FUNCTION... 6 2 CONFIGURATION OF THE ENCODER INPUTS... 7 2.1 Processing Incremental Signals... 7 2.2 Analog Values of the 1 VPP Incremental Signals A and B:... 9 2.3 Dealing with Reference Marks... 9 2.4 Monitoring the Reference Marks... 10 2.5 Processing EnDat Signals... 11 2.6 Auxiliary Axis... 14 3 PROCESSING OF TRIGGER EVENTS... 15 3.1 Trigger Inputs and Outputs... 15 3.2 Logical Inputs and Outputs... 16 3.3 Trigger Module... 16 3.4 Interval Counter... 18 3.5 Maximum Trigger Rate... 18 3.6 Counter for Accepted Trigger Events... 18 4 TIMESTAMP... 19 5 STATUS WORD... 19 6 ETHERNET INTERFACE... 22 7 OPERATING MODES... 22 7.1 Configuration of Data Packets... 22 7.2 "Polling" Operating Mode... 24 7.3 "Soft Real-Time" Operating Mode... 25 7.4 "Streaming" Operating Mode... 26 7.5 "Recording" Operating Mode... 27 8 FIRMWARE UPDATE... 28 9 RESET... 28 PART 2: DRIVER SOFTWARE... 29 1 GENERAL INFORMATION... 29 2 INSTALLATION INSTRUCTIONS... 29 2.1 Windows... 29 2.2 Linux... 29 3 OVERVIEW... 29 3.1 Establishing Communication... 29 3.2 Configuration of Data Packets... 29 3.3 Polling Mode... 30 3.4 Soft Real-Time Mode... 30 3.5 Streaming Mode... 30 3.6 Recording Mode... 30 4 DATA TYPES... 31 4.1 Simple Data Types... 31 4.2 EnDat Additional Datum... 31 4.3 Information for TCP Connection... 31 4.4 Configuration for Data Packet... 31 5 PARAMETERS AND RETURN CODES... 31 6 AUXILIARY FUNCTIONS... 32 6.1 Determining the IP Address... 32 6.2 Changing the Position Data Format... 32 2

7 DEVICE FUNCTIONS... 33 7.1 Opening a Connection to the EIB 74x... 33 7.2 Closing the Connection to the EIB 74x... 34 7.3 Polling the Connection Status... 34 7.4 Setting Up Timeout... 34 7.5 Reading Out the Number of Axes... 35 7.6 Requesting Handle for Axis... 35 7.7 Requesting IO Port Handle... 35 7.8 Creating a Data Packet... 36 7.9 Configuring a Data Packet... 36 7.10 Selecting the Operating Mode... 37 7.11 Saving Network... 37 7.12 Reading out the Network... 38 7.13 Saving the Host Name... 38 7.14 Reading out the Host Name... 39 7.15 Reading out the Serial Number... 39 7.16 Reading out the Device ID... 39 7.17 Reading out the MAC Address... 40 7.18 Reading out the Firmware Version Number... 40 7.19 Reading out the Boot Mode... 41 7.20 Reading out the Update Status... 41 7.21 Reading the Number of Open Connections... 41 7.22 Reading out the Connection Data... 42 7.23 Terminating the Connection... 42 7.24 Reading the Time Unit Timestamp... 42 7.25 Setting the Timestamp Period Duration... 43 7.26 Resetting the Timestamp Counter... 43 7.27 Reading the Timer-Trigger Time Unit... 43 7.28 Setting the Timer Trigger Period Duration... 43 7.29 Reading the Time Unit for the Delay Time at the Trigger Inputs... 44 7.30 Clearing the Trigger Counter... 44 7.31 Software Trigger... 44 7.32 Selecting the Master Trigger Source... 45 7.33 Activating Trigger Sources... 46 7.34 Configuring the Pulse Counter... 47 7.35 Setting the Interpolation Factor for the Interval Counter... 48 7.36 Configuring the Interval Counter... 49 7.37 Setting the Terminating Resistors... 49 7.38 Reset... 50 7.39 Identifying the EIB 74x... 50 7.40 Transferring the Recording Data... 51 7.41 Verifying the Recording Status... 51 7.42 Reading the Recording Memory Size... 52 7.43 Checking the Streaming Status... 52 7.44 Reading Data from the FIFO... 53 7.45 Reading the Size of a FIFO Element... 53 7.46 Access to the Contents of a FIFO Element... 54 7.47 Reading and Converting Data from the FIFO... 55 7.48 Reading the Size of a FIFO Element Following Conversion... 55 7.49 Access to the Contents of a FIFO Element with Converted Data... 56 7.50 Reading the Number of Elements in the FIFO... 56 7.51 Clearing the FIFO... 57 7.52 Setting the FIFO Size... 57 7.53 Reading the FIFO Size... 57 7.54 Activating the Callback Mechanism... 58 7.55 Selecting the Trigger Source for the Auxiliary Axis... 59 7.56 Reading the Position of the Auxiliary Axis... 59 7.57 Reading Out the Data of the Auxiliary Axis... 60 7.58 Clearing the Counter of the Auxiliary Axis... 60 7.59 Acknowledging the Signal Errors of the Auxiliary Axis... 60 7.60 Acknowledging the Trigger Errors of the Auxiliary Axis... 61 7.61 Clearing the Status Bit for the Reference Mark of the Auxiliary Axis... 61 7.62 Checking the Status of the Reference Run for the Auxiliary Axis... 61 3

7.63 Starting a Reference Run for the Auxiliary Axis... 61 7.64 Stopping a Reference Run for the Auxiliary Axis... 62 7.65 Configuring a Timestamp for the Auxiliary Axis... 62 7.66 Setting the Trigger Edge for the Reference Pulse of the Auxiliary Axis... 62 8 AXIS FUNCTIONS... 63 8.1 Initializing the Axis... 63 8.2 Selecting the Trigger Source for the Axis... 66 8.3 Setting the Trigger Edge for the Reference Pulse... 66 8.4 Clearing the Counter... 67 8.5 Interrogating a Position... 67 8.6 Reading out Data for a Channel... 68 8.7 Acknowledging the Power Supply Error... 68 8.8 Acknowledging the Trigger Error... 69 8.9 Acknowledging the Signal Error... 69 8.10 Clearing EnDat Error Bits... 69 8.11 Clearing Status Bits for Reference Marks... 70 8.12 Clearing Status Bits for Distance-Coded Reference Marks... 70 8.13 Starting the Reference Run... 70 8.14 Stopping the Reference Run... 71 8.15 Verifying the Status of the Reference Run... 71 8.16 Activating the Monitoring of the Reference Marks... 71 8.17 EnDat 2.1: Reading the Position... 72 8.18 EnDat 2.1: Selecting the Memory Area... 72 8.19 EnDat 2.1: Sending Data... 73 8.20 EnDat 2.1: Receiving Data... 73 8.21 EnDat 2.1: Resetting the Encoder... 74 8.22 EnDat 2.1: Reading the Test Value... 74 8.23 EnDat 2.1: Sending Test Command to Encoder... 75 8.24 EnDat 2.2: Reading the Position and Additional Datum... 75 8.25 EnDat 2.2: Reading the Position and Additional Datum and Selecting the Memory Area... 76 8.26 EnDat 2.2: Reading the Position and Additional Datum and Sending Data... 76 8.27 EnDat 2.2: Reading the Position and Additional Datum and Receiving Data... 77 8.28 EnDat 2.2: Reading the Position and Additional Datum and Sending the Test Command... 77 8.29 EnDat 2.2: Reading the Position and Additional Datum and Transmitting the Error Reset... 78 8.30 EnDat 2.2: Selecting the Additional Datum... 79 8.31 EnDat 2.2: Selecting the Sequence for Additional Datum... 80 8.32 Reading Absolute and Incremental Position Values Simultaneously... 81 8.33 Setting the Power Supply for Encoders... 81 8.34 Reading the Power Supply Status for Encoders... 82 8.35 Configuring the Timestamp... 82 9 IO FUNCTIONS... 83 9.1 Configuring the Input Port... 83 9.2 Configuring the Output Port... 84 9.3 Selecting the Trigger Source for the Trigger Output... 84 9.4 Setting the Delay Time for the Trigger Input... 85 9.5 Reading Out a Logical Port... 85 9.6 Setting the Logical Output Port... 86 9.7 Reading the Configuration Data for an Input... 86 9.8 Reading the Configuration Data for an Output... 87 10 GENERAL FUNCTIONS... 88 10.1 Reading the Driver ID Number... 88 10.2 Converting an Error Message into Text... 88 4

Documentation The documentation for the EIB 741 and EIB 742, hereafter referred to as EIB 74x, comprises the following documents: Commissioning Instructions: - Documents required for commissioning, as well as technical specifications. User's Manual: - of features on the EIB 74x. - of the installation and function calls of the driver software. Firmware version This document describes Firmware version: 633281-10 Change history Changes from the previous versions are listed in the change history. The document on change history is on the CD in the subdirectory EIB_74x/doc. Please read this document, in particular the notes on new, changed or obsolete function calls. 5

Part 1: Features 1 General of The EIB 74x is an external interface box for precise position measurement. It is ideal for inspection stations and multipoint inspection apparatuses as well as for mobile data acquisition, such as in machine inspection and calibration. The EIB 74x is ideal for applications requiring high-resolution encoder signals and fast data logging. Ethernet transmission also enables you to use switches or hubs for connecting more than one EIB 74x. A maximum of four HEIDENHAIN encoders, either with sinusoidal incremental signals (1 V PP or with EnDat interfaces (EnDat 2.1 and EnDat 2.2 can be connected to the EIB 74x. The EIB 74x subdivides the periods of the incremental signals 4096-fold for measured-value generation. The deviations within one signal period are automatically reduced by adjusting the sinusoidal incremental signals (signal compensation. The integrated measured-value memory enables the EIB 74x to save up to 250,000 measured values per axis in "recording." Internal or external triggers can be used for axis-specific storage of the measured values. A standard Ethernet interface using TCP or UDP communication is available for data output. This permits direct connection to a PC, laptop or industrial PC. The method of measured value transmission can be set via the operating. Driver software for Windows, Linux and LabVIEW is included in the items supplied, in order to process the measured values on the PC. The driver software facilitates programming of customer applications. It also contains program examples demonstrating the performance range of the EIB 74x. Basic circuit diagram Encoder inputs: A maximum of four HEIDENHAIN encoders with the following interfaces (freely programmable can be connected to the EIB 74x: Incremental signals 1 V PP EnDat 2.1 EnDat 2.2 Incremental signals 1 V PP (upon request The power supply to the encoders is provided by the EIB 74x and is protected by a resettable overload cutout. For technical specifications, see "Commissioning Instructions." 6

2 Configuration of the Encoder Inputs After power-up, the power supply to the encoders is activated. The other parameters for operating the encoder input must be configured by initialization. Interface type Bandwidth for the 1 V PP input signals Signal compensation Processing the reference marks Processing the homing/limit signals These settings can be changed via software. The interface for the encoder input can be operated in incremental or EnDat. In EnDat, the incremental block can also be operated if, in addition to EnDat, the encoder also supports the 1 V PP interface. 2.1 Processing Incremental Signals The EIB 74x subdivides the periods of the incremental signals 4096-fold for position value generation (12 bits. The period counter has a width of 32 bits. The counter value is increased or decreased by the value "1" with each signal period of the connected encoder. The deviations within one signal period are automatically reduced by adjusting the sinusoidal incremental signals (signal compensation. Compensation of the incremental encoder signals and the terminating resistor can be activated or deactivated by software. The 44-bit wide position information at the time of the trigger event is formed from the interpolation value (12 bits and the value of the period counter (32 bits. The position information is saved to a 48-bit wide register (see table. The period counter is mapped in the two's complement notation; bits 43 to 47 represent the sign. Depending on the encoder type (linear or rotary, the higher-level customer software application can use this value to calculate the angle and length, respectively. The period counter overflows according to the two's complement notation at the position: 0x07FF FFFF FFFF (maximum positive 0xF800 0000 0000 (maximum negative. This overflow does not affect the functionality of the period counter or the interpolator. The overflow, however, must be handled by the higher-level customer software application. Bit no. Width (bits Contents 0..11 12 Interpolation value 12..43 32 Period counter (bit 43 = sign 44..47 4 Value identical to bit 43 7

Block diagram Interpolation value At the time of the trigger event, the incremental signals are scanned and used to calculate a 12-bit wide interpolation value (not with the EnDat interface. The correlation between interpolation value and incremental signals is derived as follows: Setting options: Terminating resistor for the incremental signals The 120 ohm terminating resistor for the 1 V PP incremental signals can be activated or deactivated (for all channels simultaneously; default: resistors activated by software. Bandwidth setting of the incremental signals The bandwidth of the encoder's incremental signals can be toggled by software. The high bandwidth (500 khz should be set as default. The low bandwidth (33 khz should only be selected for special applications. Signal compensation Compensation of the incremental encoder signals can be activated or deactivated by software. 8

2.2 Analog Values of the 1 V PP Incremental Signals A and B: The transmitted values correspond to the values of the AD converter at the time of the trigger event. Bit no. Width (bits Contents 0..11 12 12-bit AD converter value 12..15 4 Reserved Value (HEX Incremental signal value 000 Negative maximum 800 Zero FFF Positive maximum 2.3 Dealing with Reference Marks With incremental encoders, the reference mark/marks is/are used to generate an absolute reference for the incremental signals. For encoders with one reference mark, this mark has an explicit reference to a specific signal period. This signal period can be used as a reference to generate absolute position values. Traversing the reference mark does not affect the period counter or the interpolation value. The period counter value valid at the time of traversing is simply saved in a register for the reference position. This value can be used in the customer software application to calculate absolute position values. The figure below shows the general process of determining a reference position. The displayed values are only given as an example. To improve clarity, only a section of the position-value register is shown. Scanning head Motion Linear scale Actual position value Stored reference position Absolute position (calculated by the application 0x2A733D1 - = Reference mark Reference mark detected latch 0x318B000-0x318B000 = 0x0000000 0x36D9884-0x318B000 = 0x054E884 Register contents, reference position Bit no. Width (bits Contents 0..11 12 Always 0 12..43 32 Reference position (value of the period counter when the reference mark is detected; bit 43 = algebraic sign 44..47 4 Value identical to bit 43 Automatic saving of the reference position must be activated by software. After this command, the EIB 74x waits for the next reference mark and then saves the reference position. You must activate this feature again if renewed saving is desired. Normally, the reference position register is transmitted together with the position register and the status word in a shared position data packet after the next trigger event. During this process, the EIB 74x transmits two reference positions and, where applicable, the coded reference value: For encoders with one reference mark, reference position 1 is normally used. For encoders with distance-coded reference marks, either both register values are used or the coded reference value is used depending on the evaluation method. 9

Distance-coded reference marks With distance-coded encoders, the reference for generating absolute position values from the counter values is obtained through the distance of two traversed (adjacent reference marks. For this purpose, the period counter value is saved twice, once each time a reference mark is traversed. The coded reference value is generated from the distance of the (adjacent reference marks, and in doing so the reference for generating absolute position values is also created. When the absolute position value is calculated by the customer software application, this value is treated exactly the same as a saved reference position value in the case of encoders with one reference mark (see drawing. The coded reference value thus corresponds to the offset between the absolute position value and the generated (incremental position value. There are various procedures for generating the coded reference value: Method 1: (recommended method The axis is initialized as an incremental system with distance-coded reference marks. During this process, further typedependent information about the measuring system is transferred to the EIB 74x. Once the reference positions have been saved successfully, the EIB 74x uses this information to automatically calculate the coded reference value. The saving process is started by software command (for two reference marks. After the second reference mark has been traversed, the EIB 74x automatically calculates the coded reference value and transfers it to the customer software application. Method 2: (especially for applications with an extremely low traversing speed The axis is initialized as an incremental system with a simple reference mark. The customer software application sends the appropriate software command for saving the reference position (one reference mark. Each time the reference position has been saved successfully, the save process is activated again. This procedure must be repeated until two different reference positions have been measured. The customer software application can then calculate the coded reference value and hence the absolute position from these two values. It must be guaranteed that the customer software application can complete this procedure quickly and sufficiently, otherwise reference marks could be lost, resulting in an incorrect calculation of the absolute position. Method 3: The axis is initialized as an incremental system with a simple reference mark. The customer software application sends the appropriate software command for saving two reference positions. After both reference positions have been saved successfully (both reference position registers are used, the customer software application can calculate the coded reference value and hence the absolute position from these two values. 2.4 Monitoring the Reference Marks The reference marks of an encoder can be monitored automatically. For this purpose, the reference position is saved and checked continuously. This results in the reference-position output being updated with each reference mark, and therefore can lead to a change in the reference position. The check varies slightly depending on the encoder, as described below. If an error occurs, a bit is set in the status word for the position. Encoders with one reference mark: For linear encoders with one reference mark, the position value at the reference mark must always be the same. The reference position is saved continuously and compared to the old value. For rotary encoders with one reference mark, the position value at the reference mark may change if the encoder is moved in the same direction over one revolution. Two successively saved reference positions must be the same or may differ by the number of signal periods per revolution. The transmitted data packet always contains the current reference position. Encoders with distance-coded reference marks: For encoders with distance-coded reference marks, the coded reference position is recalculated continuously. The calculation always uses two adjacent reference positions as illustrated in the figure below. The transmitted data packet always contains the currently calculated reference position. 10

For linear encoders, the calculated reference position must always be the same. For rotary encoders, the calculated reference position may differ by the number of signal periods per revolution. If the same reference mark is traversed twice before and after a change in direction, the distance-coded reference mark cannot be calculated. No check takes place in this case. This must be taken into account especially for very small movements across a reference mark. No reference run can be performed while monitoring of the reference marks is active, because this could lead to an incorrect error message in the monitoring process. The following sequence is recommended: Configuring the axes Performing the reference run Activating the monitoring of the reference marks 2.5 Processing EnDat Signals HEIDENHAIN absolute encoders are available with EnDat 2.1 or EnDat 2.2 interface. Especially in the case of EnDat 2.1 encoders, 1 V PP incremental signals are transmitted along with the EnDat signals. The EIB 74x is able to process all EnDat encoders with EnDat 2.1 or EnDat 2.2 interface both serially and also with 1 V PP incremental signals. The EnDat Master is set up individually when the axis is initialized: EnDat 2.1 or EnDat 2.2 communication can be set. The clock frequency for EnDat communication can be set. Delay compensation (EnDat 2.2 can be activated or deactivated. The recovery time I can be set if the encoder supports it. The monitoring of the calculation time can be set. Notes on EnDat 01: If EnDat position polls and 1 V PP incremental signals are used at the same time, only EnDat 2.1 commands can be sent to the encoder (axis must be configured for EnDat 01. The EnDat position can be imported only by a software command. Hence, the EnDat position and incremental position must be imported once (special command. Then an incremental position can be cyclically transferred. Position value register The position register maps the position transmitted via the EnDat interface at the time of the trigger event. The position register for the EnDat position is 48-bits wide. The number of bits used for the position value depends on the connected EnDat encoder; the uppermost, unused bits must be masked out. See the encoder specifications for more detailed information. Bit no. Width (bits Contents 0..47 48 EnDat position value 11

EnDat clock frequency The EnDat clock frequency can be set by a software command. The clock frequency can be set at specific intervals between 100 khz and 6.66 MHz. The maximum permitted frequency is dependent on both the cable length between encoder and EIB 74x and also on whether delay compensation is activated. Clock frequency parameter Clock frequency Comment 100000 100 khz 300000 300 khz Default with EnDat 2.1 500000 500 khz 1000000 1 MHz 2000000 2 MHz Default with EnDat 2.2 4000000 4 MHz 5000000 5 MHz 6666666 6.66 MHz Delay compensation Delay compensation for the EnDat transmission can be activated or deactivated during axis configuration. Delay compensation is not approved by HEIDENHAIN for EnDat 2.1 encoders (exception: encoders with the ordering designation EnDat21. Delay compensation is approved by HEIDENHAIN for EnDat 2.2 encoders. This results in the following dependency of the maximum permitted EnDat clock frequency. EnDat clock frequency Cable length in meters Without delay compensation With delay compensation 100 khz 150 100 300 khz 150 100 500 khz 100 100 1 MHz 55 100 2 MHz 10 100 4 MHz -- 50 5 MHz -- 40 6.66 MHz -- 25 Recovery time I The recovery time I can be set for EnDat 2.2 encoders (ordering designation EnDat02 or EnDat22. Here there are two options "long" (10 µs < t m < 30 µs and "short" (1.25 µs < t m < 3.75 µs. For EnDat 2.1 encoders, the long recovery time I is always used. Notes on setting the short recovery time I: The default setting is "long." The short setting is chosen in order to attain shorter cycle times during EnDat transmission. For the short setting, the EnDat clock frequency must be set to > 1 MHz at the same time. Calculation time The calculation time indicates the time for position formation in the encoder and therefore affects the duration of the position request. In order to monitor the communication a timeout is generated if the position request exceeds a certain duration. This is displayed in the status word as an error. If the calculation time was set too short, this error message can appear even though the encoder transmitted the data correctly. Conversely, an excessively long calculation time can cause an undesired delay in the error message. At high trigger rates, in particular, the error message can be offset by several samples. The calculation time can be set to depend on the connected encoder. Two options are supported: Long The calculation time of the encoder is < 1 ms Short The calculation time of the encoder is < 15 µs Notes: The default setting is "long." For the short setting, the EnDat clock frequency must be set to > 1 MHz at the same time. 12

EnDat 2.2 additional data The EnDat 2.2 additional data can be transmitted in various ways in the Soft Real-Time, Streaming, and Recording operating s. 1 No additional datum A position request is started with each trigger event. Additional data is not transmitted. 2 Fixed additional data Besides the position value, with each trigger event one piece of fixed information is sent as additional datum 1 and additional datum 2. This has to be set before activation of the corresponding operating. It can only be changed in the Polling of operation. It is also possible to transmit only additional datum 1 or additional datum 2. 3 Variable additional data The additional data is switched in cycles. The EIB 74x features a ring buffer with 10 entries for setting the additional data, which is executed cyclically. The position value and the additional data 1 and 2 are transmitted with each trigger event. In addition, the EnDat 2.2 transmission supplement is transmitted, over which a new additional datum is selected based on the data in the ring buffer. The additional data 1 and 2 can be mixed in the ring buffer. Only one of the two additional data can be switched over per position request. Processing additional incremental signals with EnDat If, with EnDat encoders, the incremental signals are used for position formation, an absolute reference can be created by saving the EnDat position and the incremental position simultaneously. To do this, a special command is sent to the EIB 74x via the customer software application, which then generates an internal trigger signal. This trigger signal initiates simultaneous position determination via the EnDat interface and via the incremental signals. Both positions are transmitted to the customer software application as a return code. EnDat master Note: The interpolation zero points for the incremental signals and the EnDat position are different and must also be taken into account by the customer software application. Furthermore, any differing resolution between EnDat and incremental position must also be taken into account. Incremental signals: see "Processing incremental signals" section for interpolation zero point EnDat Position: see graphic for interpolation zero point 13

2.6 Auxiliary Axis The auxiliary axis is coupled to axis 1 and can be used for encoders with 1 Vpp interface. The signals of axis 1 are interpolated and forwarded to a position counter. The interpolation factor can be set at specific intervals. Edge evaluation (1- fold, 2-fold or 4-fold can also be selected. The maximum permissible input frequency of the encoder signals for the interpolator depends on the interpolation factor and is shown in the table below. In order not to limit the input frequency unnecessarily, the edge evaluation should be set to 4-fold (4x, and therefore a low interpolation factor should be selected. For example, a 5-fold interpolation factor with 4-fold edge evaluation results in the same increment as a 20-fold interpolation factor with 1-fold edge evaluation, but the maximum permissible input frequency is higher. Linear encoder: µm = µm Rotary encoder: 1 = 360 Interpolation factor Max. input frequency in khz 1-fold 500 2-fold 500 4-fold 500 5-fold 500 10-fold 400 20-fold 200 25-fold 160 50-fold 80 100-fold 40 Besides the position value, a timestamp and a reference position are available to the auxiliary axis. The status word for the auxiliary axis contains status and error messages. Both the position value and the reference position are 32-bit values. The number of counting steps per signal period of the encoder depends on the interpolation factor for the auxiliary axis. The position value is represented as a two's complement number. According to this, it overflows at the position: 0x7FFF FFFF (maximum positive 0x8000 0000 (maximum negative. Any overflow must be handled by the higher-level customer software application. Bit no. Width (bits Contents 0..31 32 Position value of the auxiliary axis (bit 31 = sign 14

3 Processing of Trigger Events Position value determination inside the EIB 74x is initiated via a so-called trigger event. The EIB 74x supports the following trigger sources: 4 external trigger inputs Internal periodic trigger source, timer-controlled Software command Reference pulse of the encoders Position trigger (interval counter The trigger source must be set by software command for each axis; only one trigger source per axis can be active at the same time. However, it is possible to activate different trigger sources for different axes. Also, one trigger source must be defined as the master trigger source that defines the time of data transmission. For all axes triggered by the master trigger source, a new position is transmitted in each data packet. For all other axes, a valid position is transmitted only if a trigger event also occurred for the respective axis. Otherwise, the position value is marked as invalid. Not all trigger interface options are supported in all operating s; see "Operating Modes" section for details. 3.1 Trigger Inputs and Outputs Four trigger inputs and/or outputs are supported. For technical specifications on the trigger input, see "Commissioning Instructions." Trigger inputs Synchronize the position requests on external events; please also note the information provided in Chapter 3.5. The 120 ohm terminating resistor can be activated or deactivated by configuration. Trigger outputs The trigger outputs forward trigger events, e.g. to other EIB 74x units. This permits the generation of a trigger chain, which synchronizes multiple EIB 74x units with an external trigger event. The various EIB 74x units must be configured separately by software commands. The position data is sent via the respective Ethernet connection. To generate a trigger chain, the following connection between the EIB 74x units must be used: Trigger Out + Trigger In + Trigger Out Trigger In GND to GND A pulse at the trigger output is 2 µs long and is generated synchronously with the system clock of the EIB 74x. The trigger event corresponds to the rising edge of the pulse. If a signal is forwarded from the trigger input to the output, it is affected by jitter due to the synchronization with the system clock. In order to avoid this jitter, it is possible to switch the signal at the trigger input directly to the corresponding trigger output. The trigger signals can be fed through from the input to the output separately for each channel. Input 1 can be connected to output 1, and so on. The trigger input and the corresponding output are shown in the figure below. Note: The differential signals "Trigger Out +" and Trigger Out " can be swapped in order to change the polarity of the signal at the trigger output. Accordingly, the output "Trigger Out " must be used for single-ended signals (see instructions for installation/commissioning. config 15

Configuring the trigger inputs and outputs as logical inputs and outputs The trigger inputs/outputs can also be used as logical inputs/outputs. Trigger inputs and/or outputs are set by default. The ports can be individually configured as logical inputs and outputs or as trigger inputs and outputs by a software command. It is not possible to use them simultaneously as trigger inputs/outputs and logical inputs/outputs. 3.2 Logical Inputs and Outputs Logical inputs Each trigger input can be individually converted to a logical input. The level of the corresponding input can be read by a software command. The 120 ohm terminating resistor can also be activated or deactivated in this by configuration. Logical outputs Each trigger output can be individually converted to a logical output. The output level can also be read back. The outputs can be individually activated or deactivated, irrespective of the configuration. The graphic below shows the trigger input and output options at a glance. Only one channel is shown. 3.3 Trigger Module The trigger module enables you to select and control the trigger sources. Furthermore, it generates internal trigger signals. You can delay external trigger signals; the delay time can be set for each input separately. The reference pulse of an encoder with 1 Vpp interface can be used for the associated axis as a trigger source. In addition, the reference pulse of axis 1 is gated with the signals A and B of axis 1 by logic AND, and can be used as a trigger signal for any axes. The active edge of the reference signal can be set in each case. If the reference pulse is selected as the trigger source for more than one axis, each axis is triggered with its own reference pulse. If the reference pulse is also selected as the master trigger source in this case, a reference pulse must occur on each axis before transmitting the data packet. Furthermore, there are four freely assignable channels for software triggers. The interval counter generates trigger signals depending on the position of the encoder on axis 1. A signal period of the encoder can be divided into several counting steps via an adjustable interpolator. The triggering occurs either at a certain position or at equidistant intervals. 16

The pulse counter is not a separate trigger source; it allows you to limit the number of trigger pulses of other sources. A selectable trigger source can supply pulses that are disabled until the gate is opened by the start signal. All trigger pulses are then counted, and the gate is closed again after a selectable number of pulses. Besides, it is possible to reload the counter while the gate is open. The number of trigger pulses can be increased in this way. The switch matrix makes it possible to connect the trigger sources individually to the sinks, such as trigger outputs or axes. However, not all sources can be connected to all sinks. The following table provides an overview of the possible combinations: Only one trigger source is permissible per sink. For the pulse counter, there is a trigger signal whose trigger pulses are controlled via the internal gate. The start signal opens the gate for the trigger pulses. Trigger source Trigger output Axis Auxiliary Pulse-counter Pulse-counter axis trigger start Trigger input x x x x x Reference pulse x x x x Masked reference pulse x x x x x Interval counter x x x x x Pulse counter x x x Software trigger x x x x Timer x x x x All trigger sources can be deactivated separately. This makes it possible to first configure the EIB 74x and then enable the trigger sources. Any combination of trigger sources can be enabled or disabled at the same time. 17

3.4 Interval Counter The interval counter permits position-dependent triggering in connection with an incremental encoder on axis 1. The encoder signal can be interpolated (see "Auxiliary Axis" chapter. The triggering occurs at a certain position, or equidistant trigger pulses with an adjustable position interval are generated. Output of the trigger pulses starts after an adjustable start position has been traversed, and is then continued at the position interval in both counting directions. The position interval ΔX must be specified in counting steps (for calculating the increment, see "Auxiliary Axis" chapter. Hysteresis prevents multiple triggering, in particular if a high interpolation factor is used for the encoder signal. After a trigger pulse has been generated at a position, the value of the position counter must change by +H or --H before a new trigger pulse is generated at the same position. ΔX ΔX 3.5 Maximum Trigger Rate The maximum trigger rate of the EIB 74x depends on the set operating ("Polling" being an exception: Soft Real-Time : Max. 10 khz Recording : Max. 50 khz Streaming : Max. 50 khz Note: In Streaming the data rate is additionally limited to 1 200 000 bytes/second. The data rate is product of the size of the data packet and the trigger rate. 1.200.000 Byte Hz Here it must be ensured that the data rate is not limited by the host on which the data are subsequently processed. A certain interval, which the EIB 74x requires for the position calculation, must be respected between two trigger events. If this interval is not respected, i.e. the trigger rate is too high, trigger events cannot be accepted by the EIB 74x, and therefore are lost (lost trigger. This is detected by the EIB 74x and displayed in the status word of the position data packet by the "lost trigger" bit. This bit is set at "1" until actively reset by the customer software application using a clear command. The values mentioned above apply if incremental signals are used. If the EnDat interface is used, the EnDat transmission time must be observed. Caution: If the maximum trigger rate is grossly exceeded (e.g. incorrect parameterization or too many events at the external trigger input, this may result in the EIB no longer reacting to external commands so that it cannot be addressed until a hard reset. 3.6 Counter for Accepted Trigger Events In addition to monitoring for lost triggers, the EIB 74x has, for further error detection, a counter that is incremented by each incoming and accepted trigger event of the master trigger source. A trigger event is accepted if the above-mentioned interval is maintained. Trigger events that result in lost triggers are not counted. The counter value is transferred in the position data packet and can be monitored for continuity. This makes it possible to detect lost position data packets. 18

4 Timestamp The "timestamp" function is also used to monitor data flow. The timestamp counter is a free-running timer with a freely programmable time interval. Each trigger event that results in a position value determination also causes the current timer value to be saved to the timestamp register. When the timestamp function is activated, the contents of this register are transmitted with the position data packet. This enables the customer software application to check whether the latch time of each individual position value corresponds to the expected value. In the case of applications that do not have a periodic trigger, the time of the trigger event can be transmitted with this register. Note: The time interval of the counter timestamp is a multiple of the internal system clock in the EIB 74x. Before the timestamp function can be used, the time interval has to be set by a software command. The "clock ticks per µs" value must first be read and the required time interval set in dependence of this value. This is necessary to keep the software compatibility independent of various settings for the system clock. Note: The following data must be transferred to the function to ensure that the value for a period (e.g. for the period parameter of the EIB7SetTimestampPeriod function call is correctly calculated: period = Time interval in µs * clock ticks per µs The value for clock ticks per µs can be read out using the EIB7GetTimerTriggerTicks or EIB7GetTimestampTicks function, for example. This note applies to the function call in Chapter 7.25, as well as for the calls in Chapter 7.28 (please also note Chapter 3.5 and Chapter 9.4. 5 Status Word The status word must be interpreted depending on the poll type: Incremental position data EnDat position data Polling of EnDat additional data The status word is transmitted separately for each encoder channel and does not depend on which operating is set. Bit no. Incremental position EnDat position EnDat additional datum Auxiliary axis 0 1 = Valid position 1 = Valid position 1 = Valid additional datum 1 = Valid position 1 1 = Signal amplitude error 1 = CRC error 1 = CRC error 1 = Signal amplitude error 2 Reserved Reserved Reserved Reserved 3 1 = Frequency exceeded Reserved Reserved 1 = Frequency exceeded 4 1 = Encoder power supply 1 = Encoder power supply 1 = Encoder power supply Reserved error error error 5 1 = Fan error 1 = Fan error Contents I0 1 = Fan error 6 Reserved Reserved Contents I1 Reserved 7 1 = Lost trigger 1 = Lost trigger Contents I2 1 = Lost trigger 8 1 = Reference position 1 1 = Reference position 1 = EnDat error message 1 Contents I3 saved saved 9 1 = Reference position 2 saved 1 = EnDat error message 2 Contents I4 Reserved 10 1 = Coded reference value for distance-coded Reserved EnDat busy bit Reserved reference marks is valid 11 1 = Error when calculating the coded reference value for distance-coded reference marks. Error while Reserved EnDat RM Bit Reserved monitoring the reference marks 12 1 = Homing signal active Reserved EnDat WRN bit Reserved 13 1 = Limit signal active Reserved Reserved Reserved 14 Reserved Reserved Reserved Reserved 15 Reserved Reserved Reserved Reserved 19

Notes on the error bits Name Valid position Valid additional datum Signal amplitude error Frequency exceeded CRC error Encoder power supply error Fan error Lost trigger Reference position 1 saved Reference position 2 saved Coded reference value for distancecoded reference marks is valid Error when calculating the coded reference value for distance-coded reference marks Homing signal Limit signal EnDat error message 1 EnDat error message 2 EnDat Busy bit EnDat RM bit EnDat WRN bit Contents I0 to I4 Meaning 1 No error occurred This bit indicates whether the transmitted position is valid or not 1 EnDat additional datum was received Otherwise, no additional datum has been selected or received 1 Signal amplitude of 1 V PP incremental signals is and/or was too low (once or repeatedly since this error message was last cleared 1 Excess input signal frequency has been detected (once or repeatedly since this error message was last cleared 1 CRC error during EnDat data transmission 1 Power supply to the encoder was switched off automatically. (overcurrent fuse has tripped 1 The EIB 74x fan has malfunctioned See "Maximum trigger rate" section 1 Reference position 1 was saved (since the last corresponding software command 1 Reference position 2 was saved (since the last corresponding software command 1 Coded reference value for distance-coded reference marks was calculated successfully (since the last corresponding software command 1 Error when calculating the coded reference value; must be reset explicitly. An error was detected during automatic monitoring of the reference marks. The error must be cleared explicitly. 1 The homing signal (L1 is active at the time of the position request 1 The limit signal (L2 is active at the time of the position request 1 Error message 1 active 1 Error message 2 active 1 Busy bit is set 1 RM (reference mark bit is set 1 WRN (warning bit is set These five bits define the contents of the received additional datum. The customer software application requires this information to interpret the data. The error bits are not reset automatically. They have to be reset by a software command from a customer software application. If an error is not reset, it will be re-transmitted with every subsequent position data packet. With incremental encoders, an error in the position data packet indicates that the position is no longer valid and has lost any reference to reference marks or other measuring channels. The occurrence of one error can initiate others. An error in the power supply to the encoder will initiate other errors. Any error in the power supply must therefore be reset first. Once the power supply is stable (delay of approx. 1.5 seconds, the other errors must be reset. 20

Lost trigger The "lost trigger" bit indicates that at least one trigger event was processed incorrectly because the period between two trigger events was too short. The "lost trigger" bit can also occur if malfunctions superimpose the trigger line or EMC influences have a negative effect on the transmission. A "lost trigger" does not mean that the position values are false. It merely indicates that trigger events were unable to be processed correctly. The reset must also be done actively by a software command. Reference position saved The two "reference position 1 (2 saved" bits indicate that a valid reference mark has been detected and saved. This means the corresponding reference position in the position data packet is valid. Coded reference value for distance-coded reference marks is valid This bit is reset by sending the corresponding software command for saving reference positions. After the coded reference value has been calculated successfully, this bit is set to active. This means that the "coded reference value for distancecoded reference marks" transmitted in the position data packet can be used to calculate the absolute position. Error in reference position for distance-coded reference marks This bit is set if an error has occurred while the coded reference value for distance-coded reference marks is being calculated. One possible reason is that during the reference run, a change of direction has occurred, causing the same reference mark to be detected twice. The error must be actively reset. It is not reset automatically when the software command for saving reference positions is resent. Furthermore, this bit is set if automatic monitoring of the reference marks has been activated and an error has occurred. This also applies to encoders that are not distance-coded. The error must be cleared explicitly in this case, too. Homing/Limit signals The homing/limit signal indicates whether the respective signal is active, should it be supported by the encoder. The state of the signal is not stored, and therefore does not need to be cleared. Fan error This bit indicates whether the fan of the EIB 74x is functioning correctly. The error bit does not influence the position data. The error bit is not saved and therefore does not have to be deleted. The bit is set as long as fan operation is faulty. Note: For additional information, see "Commissioning Instructions." If the fan monitoring function is not supported, this bit is always set to 0. 21

6 Ethernet Interface The Ethernet (LAN interface is used for configuring the EIB 74x and for transmitting the position data packets. TCP commands are used for configuration whilst UDP packets are used for transmitting the data in Soft Real-Time. The settings of the PC firewall must be selected correspondingly. The network settings of the EIB 74x can be changed by means of the software commands. The IP address can either be permanently set or can be obtained dynamically from a DHCP server. For additional details, see "Commissioning Instructions." 7 Operating Modes The EIB 74x supports the following operating s: Polling Soft Real-Time Streaming Recording 7.1 Configuration of Data Packets It is necessary to configure a data packet for the "Soft Real-Time," "Streaming" and "Recording" operating s. Depending on this configuration, certain data is transmitted or recorded with each trigger event. This makes it possible to limit the quantity of data to the elements actually required. This reduces the required transmission capacity and the memory space needed in the Recording. A data packet is divided into several regions. Each region contains the data for a certain axis of the EIB 74x or global information. The global information must always be contained in the data packet as the first region. Then one or more regions can follow for the axes. Axes can be omitted here; however they must be contained in ascending order in the data packet. The example "InfoGlobal-axis1-axis3-axis4" is a valid data packet, but not "InfoGlobal-axis1-axis4-axis3". If the auxiliary axis is used, the auxiliary axis must be the last region in the data packet. Different data elements can be contained within any region. All possibilities are listed in a table below. The length indicates the number of bytes for the data element. The sum of all elements from all regions is the size of the data packet. However, the length of a data packet must always be a multiple of 4 bytes. If this is not complied with in a certain configuration, the required "fill bytes" are automatically appended. Global information Axis Auxiliary axis Data element Length in bytes Trigger counter Counter for trigger events 2 Data element Length in bytes Status word Status and error messages 2 Position value Current position value of the encoder 6 Timestamp Timestamp for position value 4 Reference position Position value for reference marks 12 Coded reference position for Calculated reference position for 6 distance-coded reference marks distance-coded reference marks Amplitude value of incremental Bytes 0 and 1: Signal A 4 signal Bytes 2 and 3: Signal B EnDat additional datum 1 Bytes 0 and 1: Status word 4 Bytes 2 and 3: Additional datum EnDat additional datum 2 Bytes 0 and 1: Status word Bytes 2 and 3: Additional datum 4 Data element Length in bytes Status word Status and error messages 2 Position value Current position value of the encoder 4 Timestamp Timestamp for position value 4 Reference position Position value for reference mark 4 22

The following example illustrates the configuration of a data packet for two axes. In addition, a region is inserted for the global information. Global information: Trigger counter Axis 1: Incremental interface (1 V PP One reference mark Axis 2: Incremental interface (1 V PP One reference mark Packet configuration: Region Element Length in bytes Global TriggerCounter 2 Axis1 Status word 2 Position value 6 Timestamp 4 Reference position 12 Axis2 Status word 2 Position value 6 Timestamp 4 Reference position 12 Fill bytes 2 This results in a total length of 52 bytes for the data packet. After the device is switched on, the EIB 74x loads a default configuration for the data packet. This configuration comprises the global information and one region each for all four axes. The following table shows the composition of the data packet. Region Element Length in bytes Global TriggerCounter 2 Axis1 Status word 2 Position value 6 Timestamp 4 Reference position 1 6 Reference position 2 6 Coded reference value for distancecoded 6 reference marks Amplitude value of incremental signal 4 Axis2 Status word 2 Position value 6 Timestamp 4 Reference position 1 6 Reference position 2 6 Coded reference value for distancecoded 6 reference marks Amplitude value of incremental signal 4 Axis3 Status word 2 Position value 6 Timestamp 4 Reference position 1 6 Reference position 2 6 Coded reference value for distancecoded 6 reference marks Amplitude value of incremental signal 4 Axis4 Status word 2 Position value 6 Timestamp 4 Reference position 1 6 Reference position 2 6 Coded reference value for distancecoded 6 reference marks Amplitude value of incremental signal 4 23