Application Note Issue Date May, 00 APPLICATION NOTE Metasys Integrator Caterpillar Application Introduction Application Details Component Requirements Vendor Contact Information Design Considerations Cable Connections Cable Pinouts Connecting the Cable Metasys Integrator Unit Setup Point Mapping Tables 9 Caterpillar CCM Points 9 Caterpillar Generator Setpoints with EMCP II 0 Caterpillar Generator Setpoints with EMCP II+ 00 Series Engine Connected to WYE Caterpillar Generator Setpoints with EMCP II+ 00 Series Engine Not Connected to WYE Caterpillar Generator Setpoints with EMCP II+ 00 Series Engine Connected to WYE 9 Caterpillar Generator Setpoints with EMCP II+ 00 Series Engine Not Connected to WYE Metasys Network Setup Mapping to a CS Object Custom Integration 00 Johnson Controls, Inc. No. LIT-9 www.johnsoncontrols.com Software Release 9.
Introduction This document explains Metasys Integrator Caterpillar applications. Use this document with the Metasys Integrator unit technical bulletins, which provide information on installing and commissioning the Metasys Integrator unit. For information on Caterpillar generator sets, see Caterpillar documentation (obtainable from a Caterpillar representative). Note: If you use a Universal Packaging Module (UPM) enclosure, you must install the Metasys Integrator unit 00 Series in a two high enclosure (EN-EWC-0) rather than a one high enclosure (EN-EWC-0) as shown in the figures in this application note. Application Details The Metasys Integrator unit allows Caterpillar applications to become an integral part of the Metasys and Metasys Companion Networks. Once a Caterpillar Customer Communication Module (CCM) is connected to a Metasys or Companion Network via the Metasys Integrator unit, its data is available to the full complement of Metasys Building Automation System (BAS) features, including Change-of-State (COS) monitoring, alarm notification, scheduling, trend, and totalization. The CCM connects to the Metasys Integrator unit through the RS- port. The CCM is the interface between Caterpillar generator sets and non-caterpillar devices (such as the Metasys Integrator unit). A maximum of eight generator sets can be connected to the CCM. Figure shows a Caterpillar unit integrated with a Metasys Network Control Unit (NCU), and Figure shows a Caterpillar unit integrated with Metasys Companion Networks. Metasys Integrator Caterpillar Application Application Note
NLAN Standard NCU RS- CCM CAT Data Link Metasys Integrator EMCP II Unit EMCP II Unit UNT N Bus Note: If you use a UPM enclosure, you must install the Metasys Integrator unit 00 Series in a two high enclosure (EN-EWC-0) rather than a one high enclosure (EN-EWC-0) as shown in the figures in this application note. cat Figure : Caterpillar and Metasys Integration Panel Unit Workstation RS- CCM CAT Data Link Metasys Integrator EMCP II Unit EMCP II Unit UNT N Bus catcomp Note: If you use a UPM enclosure, you must install the Metasys Integrator unit 00 Series in a two high enclosure (EN-EWC-0) rather than a one high enclosure (EN-EWC-0) as shown in the figures in this application note. Figure : Caterpillar and Metasys Companion Integration Metasys Integrator Caterpillar Application Application Note
Component To integrate Caterpillar generator sets, you need: Requirements Caterpillar Electronic Modular Control Panel II (EMCP II) Generator Set Control or EMCP II+ Generator Set Control Caterpillar Customer Communication Module (CCM) RS- cable for connecting the CCM to the Metasys Integrator unit Metasys Integrator unit N Bus (for connecting the Metasys Integrator unit to the Metasys or Companion Network) portable Personal Computer (PC) for downloading vendor communication tables (.VCT files) and network setup information into the Metasys Integrator unit, drive communication settings, and for running diagnostics cable for connecting portable PC to the Metasys Integrator unit the correct vendor communication table (.VCT file) to download into the Metasys Integrator unit (supplied on Metasys Integrator CD-ROM) This document describes the RS- cable and the vendor communication tables. Caterpillar documentation describes their equipment. The remaining components are described in the Metasys Integrator unit technical bulletins. Metasys Network Release Requirements Metasys Companion Release Requirements To integrate Caterpillar equipment into the Metasys Network, you need: Metasys OWS software Release.0 or later Metasys Integrator unit firmware Release 9.0 or later Metasys Integrator unit software Release 9. or later To integrate Caterpillar equipment into the Metasys Companion Network, you need: Metasys Companion Release.0 or later Metasys Integrator unit firmware Release 9.0 or later Metasys Integrator unit software Release 9. or later Metasys Integrator Caterpillar Application Application Note
Vendor Component Requirements Vendor Contact Information Design Considerations To integrate Caterpillar equipment into the Metasys Network, you need: Caterpillar Electronic Modular Control Panel II (EMCP II) Generator Set Control or EMCP II+ Generator Set Control Caterpillar Customer Communication Module (CCM) Integration between the Metasys Integrator unit and the Caterpillar unit has been tested with the equipment listed in Table. Changes to this equipment or integration of Caterpillar products not discussed in this document will require additional software development and testing by Systems Products. For information on integrating other products, call the Field Support Center in Milwaukee. Table : Equipment and Part Numbers Caterpillar Product Part Number/Revision Number Caterpillar CCM 0- or -0 or -90 Caterpillar EMCP II 0- and -0 Caterpillar EMCP II+ -00 Call Caterpillar, Inc. at (09) -000 to get the telephone number for your local Caterpillar dealer. When integrating Caterpillar generator sets, keep the following considerations in mind: Make sure all Caterpillar generator sets are set up, started, and running properly before attempting to integrate with the Metasys or Companion Network. (The Caterpillar representative is responsible for operation of Caterpillar equipment.) Make sure the CCM baud rate is set to 900 baud. (The Caterpillar representative is responsible for setting the CCM s baud rate.) If a CCM password is required, it must be eight characters long and have no trailing spaces or the Metasys Integrator unit cannot log onto CCM. RS- cable distance between the Metasys Integrator unit and the CCM can be a maximum of 0 feet (0 feet recommended). Metasys Integrator Caterpillar Application Application Note
The cable connecting the CCM s Caterpillar Data Link (+/-) to the Caterpillar devices must be American Wire Gauge (AWG) shielded twisted-pair cable (use - Electric Cable, Belden 9 cable, or equivalent). The maximum length of this cable is 00 feet (this includes wire runs between multiple generator sets). T-tap bus is permissible. When mapping Caterpillar generator points to Metasys Network objects, you have the option of mapping each point to its own standard object (Analog Input, []; Analog Output, [AO]; Binary Input, []; Binary Output, [BO]). Mapping to standard objects provides greater versatility for point monitoring, which is especially important if the Network Terminal is used as a key-monitoring device. You must define an N address at the Metasys Integrator unit for the CCM. CCM application is required to log onto the CCM. The right/left exhaust temperature parameters are valid only if the GSC+ is programmed as an EUI (Setpoint OP-0 P0=). In addition, the GSC+ must receive this parameter over the datalink from the ADEM. Also, the generator Phase A, Phase B, and Phase C Power Factors are valid only if the GSC+ is programmed for a WYE-connected genset (Setpoint OP-0 P0=0). Diagnostic fault codes are associated with failed electrical components or circuits that provide information to, or receive information from, the GSC+. The diagnostic fault code closely identifies the cause of the fault. Each diagnostic fault code consists of a Component Identifier (CID), a Failure Mode Indicator (FMI) and an active/inactive status indicator. The CID tells which component in the system is faulty, and the FMI describes the nature of the fault. For a list of FMI codes for each CID, see the Caterpillar Service Manual. Metasys Integrator Caterpillar Application Application Note
Cable Connections Cable Pinouts Use the following cable pinouts for the RS- connection between the Metasys Integrator unit and the CCM: Vendor Port A or B on Metasys Integrator DB-9 Female Signal RD TD GND DTR DCD Pin P or P on Panel RS- Cable (0 ft maximum) RS- Port on CCM DB- Female Pin 0 Signal TX RX GND DCD DTR CCM RS- Port cat Figure : Cable Pinouts Connecting the Cable Connect the 9-pin female end of the RS- cable to either Vendor Port A or Vendor Port B on the Metasys Integrator unit. Connect the -pin female end to the RS- port on the CCM. Metasys Integrator CCM Vendor Port A or B RS- Cable RS- Port cat Figure : Port-to-Port Connection Metasys Integrator Caterpillar Application Application Note
Metasys Integrator Unit Setup To set up the Metasys Integrator unit, use a portable PC connected to Metasys Integrator Terminal Port. The Metasys Integrator unit setup involves: downloading the correct vendor communication table (.VCT file) setting up the ports assigning network addresses to the controllers The following table provides setup information specific to Caterpillar applications. For detailed procedures, see the Metasys Integrator unit technical bulletins. Table : Metasys Integrator Unit Setup for Caterpillar Applications Vendor Communication Table (.VCT File) Caterpillar CCM (logs on using password) Caterpillar CCM (logs on with no password) EMCP II EMCP II+ and Connected to WYE (00 Series Engine) EMCP II+ and not Connected to WYE (00 Series Engine) EMCP II+ and Connected to WYE (00 Series Engine) EMCP II+ and not Connected to WYE (00 Series Engine) Port Setup Baud Rate 900 Word Length Stop Bit Parity Interface Network Setup Metasys Integrator Caterpillar Application Application Note CAT_CCM.VCT CATCCMNP.VCT CAT_GEN.VCT CAT_GENP.VCT CAT_GNPN.VCT CATGENP.VCT CATGNPN.VCT None RS- Vendor Address for CCM Logon password ( characters, no trailing spaces) or 0 if no password* Example: Correct: Not Correct: _ ABCDEFGH ABC _ ABC _GH Vendor Address for Generator Set - Timeout Value Poll Delay Performance Guide For a single N address: CCM Generator Set * As always, enter the vendor address left justified. 000 ms 00 ms second seconds
Point Mapping Tables Caterpillar CCM Points To get the hardware reference for mapping points to a Control System (CS) object (via the software model), combine the Network Point Type (NPT) and Network Point Address (NPA). For example, the hardware reference for the Internal Buffer Overflow point is. The following table shows the points available for mapping in the CCM: Table : Caterpillar CCM Points NPT NPA Unit Description RSC Link Message Fault Exists Miscellaneous Cat Data Link Fault Invalid Cat Data Message Fault Internal Buffer Overflow RSC Short Circuit Fault Memory Backup Battery is Weak MX Message Error Setpoint (EEPROM) 0-nor 0-nor 0-nor 0-nor 0-nor 0-nor 0-nor 0-nor -alm -alm -alm -alm -alm -alm -alm -alm BO Reset CCM Inactive Faults 0-N/A -rst Network Point Type Network Point Address Do not map these points to Companion BO points or Metasys system CS objects. If you map these points to Metasys system BO points, make sure the Auto Restore option in the BO object s Definition or Focus window is disabled. Metasys Integrator Caterpillar Application Application Note 9
Caterpillar Generator Setpoints with EMCP II To get the hardware reference for mapping points to a CS object (via the software model), combine the Network Point Type (NPT) and Network Point Address (NPA). For example, the hardware reference for the System Battery age point is. The following table shows the points available for mapping in the Caterpillar generator sets: Table : Caterpillar Generator Setpoints with EMCP II NPT NPA Unit Description 9 0 9 0 RPM DegF DegC kpa psi Hours Hz Network Point Type Network Point Address Fault Log: Failure Mode Identifier (FMI) for Component ID (CID) at Failure Mode Identifier for Component ID at Failure Mode Identifier for Component ID at Failure Mode Identifier for Component ID at Failure Mode Identifier for Component ID at Failure Mode Identifier for Component ID at Failure Mode Identifier for Component ID at Failure Mode Identifier for Component ID at Failure Mode Identifier for Component ID at 9 Failure Mode Identifier for Component ID at 0 Generator Set Engine RPM Engine Coolant Temperature Engine Coolant Temperature Engine Oil Pressure Engine Oil Pressure Generator Set Hourmeter (if>, =0) System Battery age Generator Frequency Generator Line-Line age for Selected Phase Generator Line Current for Selected Phase If both the component ID and component failure mode identifier equal zero, there is no logged fault ( -0, -0). The point will be unreliable if a fault condition is reported. Continued on next page... 0 Metasys Integrator Caterpillar Application Application Note
NPT (Cont.) NPA Unit Description Fault Log: Status Fault Status for Component ID (CID) at Fault Status for Component ID (CID) at Fault Status for Component ID (CID) at Fault Status for Component ID (CID) at Fault Status for Component ID (CID) at Fault Status for Component ID (CID) at Fault Status for Component ID (CID) at Fault Status for Component ID (CID) at 9 Fault Status for Component ID (CID) at 9 0 Fault Status for Component ID (CID) at 0 GSC Active Fault in Fault Log Remote Start Status GSC High Coolant Temperature GSC Low Coolant Temperature GSC Low Oil Pressure GSC Engine Control Switch Not in Auto GSC Overspeed Shutdown Status GSC Overcrank Shutdown Status 9 GSC Low Oil Pressure Shutdown Status 0 GSC High Coolant Temp Shutdown Status GSC Spare Shutdown Status GSC Emergency Stop Shutdown Status GSC Coolant Loss Shutdown Status GSC Diagnostic Shutdown Status GSC Spare Fault Alarm GSC Spare Fault Alarm GSC Spare Fault Alarm GSC Spare Fault Shutdown 9 GSC Spare Fault Shutdown 0 GSC Spare Fault Shutdown Air Shutoff GSC Relay Fuel Control GSC Relay Crank Terminate GSC Relay Network Point Type Network Point Address The point will be unreliable if a fault condition is reported. The points - will be unreliable if the point is undefined or unavailable. Continued on next page... Metasys Integrator Caterpillar Application Application Note
NPT (Cont.) BO BO BO BO BO BO NPA Unit Description 9 0 Sec Sec RPM RPM RPM kpa kpa RPM Starter Motor GSC Relay Generator Set Fault GSC Relay Run GSC Relay Program Spare GSC Relay Electronic Governor GSC Relay Remote Start/Stop 0-stop, -start Generator Set Fault GSC Relay Electronic Governor GSC Relay Remote Emergency Stop Cooldown Override 0-cont, -abort Reset all Faults in Fault Log 0-N/A -reset Fault Log: Component ID Component ID (CID) with Fault at Component ID (CID) with Fault at Component ID (CID) with Fault at Component ID (CID) with Fault at Component ID (CID) with Fault at Component ID (CID) with Fault at Component ID (CID) with Fault at Component ID (CID) with Fault at Component ID (CID) with Fault at 9 Component ID (CID) with Fault at 0 GSC Cycle Crank Time Setpoint Total GSC Cycle Crank Time Setpoint GSC Crank Terminate Speed Setpoint Engine Overspeed Setpoint Engine Oil Step Speed Setpoint Low Engine Oil Pressure at Rated Speed Setpoint Low Engine Oil Pressure at Idle Speed Setpoint Generator Set Ring Gear Teeth Setpoint ADI ADI Min GSC Cooldown Timer Setpoint Engine Control Switch Position 0-off/reset, -start, -stop, -auto, -9-fault identifiers AO Select Phase (0=A, =B, =C) Network Point Type Network Point Address If both the component ID and component fault code equal zero, there is no logged fault. ( -0, -0) The point will be unreliable if a fault condition is reported. Do not map these points to Companion BO points or Metasys CS objects. If you map these points to Metasys BO points, make sure the Auto Restore option in the objects s Definition or Focus window is disabled. Do not use BO and for status, use and (BO points for command only). Metasys Integrator Caterpillar Application Application Note
Caterpillar Generator Setpoints with EMCP II+ 00 Series Engine Connected to WYE To get the hardware reference for mapping points to a CS object (via the software model), combine the Network Point Type (NPT) and Network Point Address (NPA). For example, the hardware reference for the System Battery age point is. The following table shows the points available for mapping in the Caterpillar generator sets with EMCP II+ 00 Series Engine Connected to WYE: Table : Caterpillar Generator Setpoints with EMCP II+ 00 Series Engine Connected to WYE NPT NPA Unit Description 9 0 9 0 9 0 RPM DegF DegC kpa psi Hours Hz Deg F Deg C Deg F Deg C kwh Network Point Type Network Point Address Fault Log: Fault (FMI) for Component ID (CID) at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at 9 Fault for Component ID at 0 Generator Set Engine RPM Engine Coolant Temperature Engine Coolant Temperature Engine Oil Pressure Engine Oil Pressure Generator Set Hourmeter (if>, = 0) System Battery age Generator Frequency Generator RMS age Phase A-B Generator RMS age Phase B-C Generator RMS age Phase C-A Generator Phase A RMS Current Generator Phase B RMS Current Generator Phase C RMS Current Right Exhaust Temperature Right Exhaust Temperature Left Exhaust Temperature Left Exhaust Temperature Generator Total RMS Current Generator Power (Percent of Rated) Generator Phase A Power Factor Generator Phase B Power Factor Generator Phase C Power Factor Generator Total kw-hours If both the component ID and component fault code equal zero, there is no logged fault ( -0, -0). The point will be unreliable if a fault condition is reported. Continued on next page... Metasys Integrator Caterpillar Application Application Note
NPT (Cont.) NPA Unit Description Fault Log: Status Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at 9 Fault Status for Component ID at 9 0 Fault Status for Component ID at 0 GSC Active Fault in Fault Log Remote Start Status GSC High Coolant Temperature GSC Low Coolant Temperature GSC Low Oil Pressure GSC Engine Control Switch Not in Auto GSC Overspeed Shutdown Status GSC Overcrank Shutdown Status 9 GSC Low Oil Pressure Shutdown Status 0 GSC High Coolant Temp Shutdown Status GSC Spare Shutdown Status GSC Emergency Stop Shutdown Status GSC Coolant Loss Shutdown Status GSC Diagnostic Shutdown Status GSC Spare Fault Alarm GSC Spare Fault Alarm GSC Spare Fault Alarm GSC Spare Fault Shutdown 9 GSC Spare Fault Shutdown 0 GSC Spare Fault Shutdown Air Shutoff GSC Relay Fuel Control GSC Relay Crank Terminate GSC Relay Starter Motor GSC Relay Genset Fault GSC Relay Run GSC Relay Program Spare GSC Relay Electronic Governor GSC Relay Network Point Type Network Point Address The point will be unreliable if a fault condition is reported. The points - will be unreliable if the point is undefined or unavailable. Continued on next page... Metasys Integrator Caterpillar Application Application Note
NPT (Cont.) NPA Unit Description BO Remote Start/Stop 0-stop, -start BO Generator Set Fault GSC Relay BO Electronic Governor GSC Relay BO Remote Emergency Stop BO Cooldown Override 0-cont, -abort BO Reset all Faults in Fault Log 0-N/A -reset Fault Log: Component ID 9 0 Component ID (CID) with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at 9 Component ID with Fault at 0 ADI ADI Min GSC Cooldown Timer Setpoint Engine Control Switch Position 0-off/reset, -start, -stop, -auto, -9-fault identifiers Network Point Type Network Point Address If both the component ID and component fault code equal zero, there is no logged fault ( -0, -0). The point will be unreliable if a fault condition is reported. Do not use BO and for status, use and (BO points for command only). Metasys Integrator Caterpillar Application Application Note
Caterpillar Generator Setpoints with EMCP II+ 00 Series Engine Not Connected to WYE To get the hardware reference for mapping points to a CS object (via the software model), combine the Network Point Type (NPT) and Network Point Address (NPA). For example, the hardware reference for the System Battery age point is. The following table shows the points available for mapping in the Caterpillar generator sets with EMCP II+ 00 Series Engine Not Connected to WYE: Table : Caterpillar Generator Setpoints with EMCP II+ 00 Series Engine Not Connected to WYE NPT NPA Unit Description 9 0 9 0 9 0 RPM DegF DegC kpa psi Hours Hz Deg F Deg C Deg F Deg C kwh Network Point Type Network Point Address Fault Log: Fault (FMI) for Component ID (CID) at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at 9 Fault for Component ID at 0 Generator Set Engine RPM Engine Coolant Temperature Engine Coolant Temperature Engine Oil Pressure Engine Oil Pressure Generator Set Hourmeter (if>, = 0) System Battery age Generator Frequency Generator RMS age Phase A-B Generator RMS age Phase B-C Generator RMS age Phase C-A Generator Phase A RMS Current Generator Phase B RMS Current Generator Phase C RMS Current Right Exhaust Temperature Right Exhaust Temperature Left Exhaust Temperature Left Exhaust Temperature Generator Total RMS Current Generator Power (Percent of Rated) Generator Total kw-hours If both the component ID and component fault code equal zero, there is no logged fault ( -0, -0). The point will be unreliable if a fault condition is reported. Continued on next page... Metasys Integrator Caterpillar Application Application Note
NPT (Cont.) NPA Unit Description Fault Log: Status Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at 9 Fault Status for Component ID at 9 0 Fault Status for Component ID at 0 GSC Active Fault in Fault Log Remote Start Status GSC High Coolant Temperature GSC Low Coolant Temperature GSC Low Oil Pressure GSC Engine Control Switch Not in Auto GSC Overspeed Shutdown Status GSC Overcrank Shutdown Status 9 GSC Low Oil Pressure Shutdown Status 0 GSC High Coolant Temp Shutdown Status GSC Spare Shutdown Status GSC Emergency Stop Shutdown Status GSC Coolant Loss Shutdown Status GSC Diagnostic Shutdown Status GSC Spare Fault Alarm GSC Spare Fault Alarm GSC Spare Fault Alarm GSC Spare Fault Shutdown 9 GSC Spare Fault Shutdown 0 GSC Spare Fault Shutdown Air Shutoff GSC Relay Fuel Control GSC Relay Crank Terminate GSC Relay Starter Motor GSC Relay Genset Fault GSC Relay Run GSC Relay Program Spare GSC Relay Electronic Governor GSC Relay Network Point Type Network Point Address The point will be unreliable if a fault condition is reported. The points - will be unreliable if the point is undefined or unavailable. Continued on next page... Metasys Integrator Caterpillar Application Application Note
NPT (Cont.) NPA Unit Description BO Remote Start/Stop 0-stop, -start BO Generator Set Fault GSC Relay BO Electronic Governor GSC Relay BO Remote Emergency Stop BO Cooldown Override 0-cont, -abort BO Reset all Faults in Fault Log 0-N/A -reset Fault Log: Component ID 9 0 Component ID (CID) with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at 9 Component ID with Fault at 0 ADI ADI Min GSC Cooldown Timer Setpoint Engine Control Switch Position 0-off/reset, -start, -stop, -auto, -9-fault identifiers Network Point Type Network Point Address If both the component ID and component fault code equal zero, there is no logged fault ( -0, -0). The point will be unreliable if a fault condition is reported. Do not use BO and for status, use and (BO points for command only). Metasys Integrator Caterpillar Application Application Note
Caterpillar Generator Setpoints with EMCP II+ 00 Series Engine Connected to WYE To get the hardware reference for mapping points to a CS object (via the software model), combine the Network Point Type (NPT) and Network Point Address (NPA). For example, the hardware reference for the System Battery age point is. The following table shows the points available for mapping in the Caterpillar generator sets with EMCP II+ 00 Series Engine Connected to WYE: Table : Caterpillar Generator Setpoints with EMCP II+ 00 Series Engine Connected to WYE NPT NPA Unit Description 9 0 9 0 9 0 RPM DegF DegC kpa psi Hours Hz kwh Network Point Type Network Point Address Fault Log: Fault (FMI) for Component ID (CID) at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at 9 Fault for Component ID at 0 Generator Set Engine RPM Engine Coolant Temperature Engine Coolant Temperature Engine Oil Pressure Engine Oil Pressure Generator Set Hourmeter (if>, = 0) System Battery age Generator Frequency Generator RMS age Phase A-B Generator RMS age Phase B-C Generator RMS age Phase C-A Generator Phase A RMS Current Generator Phase B RMS Current Generator Phase C RMS Current Generator Total RMS Current Generator Power (Percent of Rated) Generator Phase A Power Factor Generator Phase B Power Factor Generator Phase C Power Factor Generator Total kw-hours If both the component ID and component fault code equal zero, there is no logged fault ( -0, -0). The point will be unreliable if a fault condition is reported. Continued on next page... Metasys Integrator Caterpillar Application Application Note 9
NPT (Cont.) NPA Unit Description 9 0 9 0 9 0 Network Point Type Network Point Address Fault Log: Status Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at 9 Fault Status for Component ID at 0 GSC Active Fault in Fault Log Remote Start Status GSC High Coolant Temperature GSC Low Coolant Temperature GSC Low Oil Pressure GSC Engine Control Switch Not in Auto GSC Overspeed Shutdown Status GSC Overcrank Shutdown Status GSC Low Oil Pressure Shutdown Status GSC High Coolant Temp Shutdown Status GSC Spare Shutdown Status GSC Emergency Stop Shutdown Status GSC Coolant Loss Shutdown Status GSC Diagnostic Shutdown Status GSC Spare Fault Alarm GSC Spare Fault Alarm GSC Spare Fault Alarm GSC Spare Fault Shutdown GSC Spare Fault Shutdown GSC Spare Fault Shutdown Air Shutoff GSC Relay Fuel Control GSC Relay Crank Terminate GSC Relay Starter Motor GSC Relay Genset Fault GSC Relay Run GSC Relay Program Spare GSC Relay Electronic Governor GSC Relay The point will be unreliable if a fault condition is reported. The points - will be unreliable if the point is undefined or unavailable. Continued on next page... 0 Metasys Integrator Caterpillar Application Application Note
NPT (Cont.) BO BO BO BO BO BO ADI ADI NPA Unit Description 9 0 Min Network Point Type Network Point Address Remote Start/Stop 0-stop, -start Generator Set Fault GSC Relay Electronic Governor GSC Relay Remote Emergency Stop Cooldown Override 0-cont, -abort Reset all Faults in Fault Log 0-N/A -reset Fault Log: Component ID Component ID (CID) with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at 9 Component ID with Fault at 0 GSC Cooldown Timer Setpoint Engine Control Switch Position 0-off/reset, -start, -stop, -auto, -9-fault identifiers If both the component ID and component fault code equal zero, there is no logged fault ( -0, -0). The point will be unreliable if a fault condition is reported. Do not use BO and for status, use and (BO points for command only). Metasys Integrator Caterpillar Application Application Note
Caterpillar Generator Setpoints with EMCP II+ 00 Series Engine Not Connected to WYE To get the hardware reference for mapping points to a CS object (via the software model), combine the Network Point Type (NPT) and Network Point Address (NPA). For example, the hardware reference for the System Battery age point is. The following table shows the points available for mapping in the Caterpillar generator sets with EMCP II+ 00 Series Engine Not Connected to WYE: Table : Caterpillar Generator Setpoints with EMCP II+ 00 Series Engine Not Connected to WYE NPT NPA Unit Description 9 0 9 0 9 0 RPM DegF DegC kpa psi Hours Hz kwh Network Point Type Network Point Address Fault Log: Fault (FMI) for Component ID (CID) at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at Fault for Component ID at 9 Fault for Component ID at 0 Generator Set Engine RPM Engine Coolant Temperature Engine Coolant Temperature Engine Oil Pressure Engine Oil Pressure Generator Set Hourmeter (if>, = 0) System Battery age Generator Frequency Generator RMS age Phase A-B Generator RMS age Phase B-C Generator RMS age Phase C-A Generator Phase A RMS Current Generator Phase B RMS Current Generator Phase C RMS Current Generator Total RMS Current Generator Power (Percent of Rated) Generator Total kw-hours If both the component ID and component fault code equal zero, there is no logged fault ( -0, -0). The point will be unreliable if a fault condition is reported. Continued on next page... Metasys Integrator Caterpillar Application Application Note
NPT (Cont.) NPA Unit Description 9 0 9 0 9 0 Network Point Type Network Point Address Fault Log: Status Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at Fault Status for Component ID at 9 Fault Status for Component ID at 0 GSC Active Fault in Fault Log Remote Start Status GSC High Coolant Temperature GSC Low Coolant Temperature GSC Low Oil Pressure GSC Engine Control Switch Not in Auto GSC Overspeed Shutdown Status GSC Overcrank Shutdown Status GSC Low Oil Pressure Shutdown Status GSC High Coolant Temp Shutdown Status GSC Spare Shutdown Status GSC Emergency Stop Shutdown Status GSC Coolant Loss Shutdown Status GSC Diagnostic Shutdown Status GSC Spare Fault Alarm GSC Spare Fault Alarm GSC Spare Fault Alarm GSC Spare Fault Shutdown GSC Spare Fault Shutdown GSC Spare Fault Shutdown Air Shutoff GSC Relay Fuel Control GSC Relay Crank Terminate GSC Relay Starter Motor GSC Relay Genset Fault GSC Relay Run GSC Relay Program Spare GSC Relay Electronic Governor GSC Relay The point will be unreliable if a fault condition is reported. The points - will be unreliable if the point is undefined or unavailable. Continued on next page... Metasys Integrator Caterpillar Application Application Note
NPT (Cont.) BO BO BO BO BO BO ADI ADI NPA Unit Description 9 0 Min Network Point Type Network Point Address Remote Start/Stop 0-stop, -start Generator Set Fault GSC Relay Electronic Governor GSC Relay Remote Emergency Stop Cooldown Override 0-cont, -abort Reset all Faults in Fault Log 0-N/A -reset Fault Log: Component ID Component ID (CID) with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at Component ID with Fault at 9 Component ID with Fault at 0 GSC Cooldown Timer Setpoint Engine Control Switch Position 0-off/reset, -start, -stop, -auto, -9-fault identifiers If both the component ID and component fault code equal zero, there is no logged fault ( -0, -0). The point will be unreliable if a fault condition is reported. Do not use BO and for status, use and (BO points for command only). Metasys Integrator Caterpillar Application Application Note
Metasys Network Setup Metasys Network Setup is described in the Metasys Integrator unit technical bulletins. This section contains details specific to Caterpillar applications. Table 9: Software Model and CS Object Definition Display Attribute (recommended) Mapping to a CS Object Application Software Model (on Tables and Models CD-ROM) CCM CAT_CCM.DDL BO Generator Set CAT_GEN.DDL CAT_GENP.DDL CAT_GNPN.DDL CATGENP.DDL CATGNPN.DDL NT Command Attribute (recommended) BO Metasys Integrator Caterpillar Application Application Note
Custom Integration Custom Integration For information on integrating products that are not discussed in this document, first refer to the Metasys Compatible Products online list of released connectivity products. If this list does not provide the information you require, consider using the Systems Integration Services (SIS) Request Custom Engineered Solutions process to request a custom contract from the Systems Integration Team. Access both the Metasys Compatible Products and the Request Custom Engineered Solutions process from The Advisor by performing the following steps:. Click on the Products Focus link, located at the top of The Advisor home page.. Under Products, click on the Systems Integration Services link.. For the searchable database, click on Metasys Compatible Products.. Select Metasys Compatible Products Database.. Click Online Search Tool. After the search is completed, return to the Systems Integration Services home page as instructed in Steps -.. Select Custom Engineered Solutions to view the process used for requesting all types of SIS engineered solutions and services.. Select Requesting an Engineered Solution or Service.. Click Online Request Page. If you need further assistance, contact the Johnson Controls Field Support Center. Controls Group 0 E. Michigan Street www.johnsoncontrols.com P.O. Box Software Release 9. Milwaukee, WI 0 Published in U.S.A. Metasys Integrator Caterpillar Application Application Note