MCW Application Notes 24 th February 2017

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MCW Application Notes 24 th February 2017 www.motorcontrolwarehouse.co.uk Document number MCW-HEDY-001 Revision 0.1 Author Gareth Lloyd Product HEDY HD700 Title Summary HEDY HD700 Modbus Serial Communications This document gives information on the HEDY HD700 Modbus serial communications A serial communications link enables one or more drives to be used in a system controlled by a host controller such as a PLC or computer. Communications Port & Wiring Hardware interface of HD700 drive communication: The HEDY HD700 has 2 communication interfaces: RJ45 port Two rising clamp terminals (A/RS484+, B/RS485 ) The two interfaces are connected in parallel so either can be used depending on the type of system wiring employed. Page 1

RJ45 Port Connections 1 8 Pin number 1 2 3 4 5 6 Function Not connected A (RS485+) 0V +24V Not connected Enable 7 B (RS485-) 8 B (RS485-) Terminal connection HD700 Upper Control Terminal strip A B PE Computer / PLC etc. RS485+ RS485- Page 2

HD700 uses Modbus RTU. Modbus RTU supports read/write normal registers. The frame has the following basic format: Modbus RTU uses byte type of "big-endian" to state address and data (except the CRC, which is "little-endian"), sends high byte firstly, then low byte. The frame is terminated with a minimum silent period of 3.5 character times at start and end. Use CRC-16 to check the message information. Function codes The function code determines the different requests: Code (Hex) 03H 06H 10H 17H Read multiple registers Description Write single register, not save when power off Write multiple registers, not save when power off Read and write multiple registers, not save when power off Parameter mapping The mapping rules between parameter number and register address as below: Register address (hexadecimal): MNH M= decimal convert to hexadecimal from "m" N= decimal convert to hexadecimal from "n" "m" and "n" calculation is as below, use a parameter Px.y as the example: x.y*100=m*256+n+1 For example: Modbus register address of parameter P04.01 4.01 100=401=1 256+144+1 Then m=1, n=144 by the decimal to hexadecimal converting M= 01, N=90 So, the Register address=0190h Note: Modbus register addresses for all HD700 parameters can be found at the beginning of each parameter section of the HEDY HD700 Advanced User Guide V3.1 Page 3

Function code example 1 (03H) The example is to read the contents in P04.01~P04.10 of HD700 drive, details as below table: Drive Node Code Start Register Address Master Require Number Of Register Read CRC Checking MSB LSB MSB LSB LSB MSB 01H 03H 01H 90H 00H 0AH C4H 1CH Drive Node Code Number Of Register Read Slave (HD700 drive) Response Contents of P04.01~P04.10 P04.01 P04.10 MSB LSB MSB LSB Check Sum Of CRC 01H 03H 14H 01H F4H 07H D0H B9H 76H LSB MSB Function code example 2 (06H) The example is to write 8 into P03.27. Master Require Drive Code Register Address Register Data Check Sum Of CRC Node MSB LSB MSB LSB LSB MSB 01H 06H 01H 46H 00H 08H 68H 25H Slave (HD700 drive) Response Drive Code Register Address Register Data Check Sum Of CRC Node MSB LSB MSB LSB LSB MSB 01H 06H 01H 46H 00H 08H 68H 25H Abnormal communication If the communication is abnormal, HD700 drive will turn back to the response frame, the format is in the below table: Abnormal response format: Drive node code Abnormal code CRC checking sum 1 bit 1 bit 1 bit LSB MSB Abnormal code description Code 81H 82H 83H description Not support the parameter Register address is beyond limit, the registers being read is too The content of register is over limit Page 4

CRC checking CRC is 16 bit cycle redundance checking, normally the standard CRC-16 is called: x16+x15+x2+1. Send the 16 bit CRC message to LSB, in a frame do the calculation of all bits. const unsigned char auchcrchi[] = { 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x01, 0xC0, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x01, 0xC0, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x01, 0xC0, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x01, 0xC0, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x01, 0xC0, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x01, 0xC0, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40, 0x00, 0xC1, 0x81, 0x40, 0x01, 0xC0, 0x80, 0x41, 0x80, 0x41, 0x00, 0xC1, 0x81, 0x40 } ; Low Order Byte Table const char auchcrclo[] = { 0x00, 0xC0, 0xC1, 0x01, 0xC3, 0x03, 0x02, 0xC2, 0xC6, 0x06, 0x07, 0xC7, 0x05, 0xC5, 0xC4, 0x04, 0xCC, 0x0C, 0x0D, 0xCD, 0x0F, 0xCF, 0xCE, 0x0E, 0x0A, 0xCA, 0xCB, 0x0B, 0xC9, 0x09, 0x08, 0xC8, 0xD8, 0x18, 0x19, 0xD9, 0x1B, 0xDB, 0xDA, 0x1A, 0x1E, 0xDE, 0xDF, 0x1F, 0xDD, 0x1D, 0x1C, 0xDC, 0x14, 0xD4, 0xD5, 0x15, 0xD7, 0x17, 0x16, 0xD6, 0xD2, 0x12, 0x13, 0xD3, 0x11, 0xD1, 0xD0, 0x10, 0xF0, 0x30, 0x31, 0xF1, 0x33, 0xF3, 0xF2, 0x32, 0x36, 0xF6, 0xF7, 0x37, 0xF5, 0x35, 0x34, 0xF4, 0x3C, 0xFC, 0xFD, 0x3D, 0xFF, 0x3F, 0x3E, 0xFE, 0xFA, 0x3A, 0x3B, 0xFB, 0x39, 0xF9, 0xF8, 0x38, 0x28, 0xE8, 0xE9, 0x29, Page 5

0xEB, 0x2B, 0x2A, 0xEA, 0xEE, 0x2E, 0x2F, 0xEF, 0x2D, 0xED, 0xEC, 0x2C, 0xE4, 0x24, 0x25, 0xE5, 0x27, 0xE7, 0xE6, 0x26, 0x22, 0xE2, 0xE3, 0x23, 0xE1, 0x21, 0x20, 0xE0, 0xA0, 0x60, 0x61, 0xA1, 0x63, 0xA3, 0xA2, 0x62, 0x66, 0xA6, 0xA7, 0x67, 0xA5, 0x65, 0x64, 0xA4, 0x6C, 0xAC, 0xAD, 0x6D, 0xAF, 0x6F, 0x6E, 0xAE, 0xAA, 0x6A, 0x6B, 0xAB, 0x69, 0xA9, 0xA8, 0x68, 0x78, 0xB8, 0xB9, 0x79, 0xBB, 0x7B, 0x7A, 0xBA, 0xBE, 0x7E, 0x7F, 0xBF, 0x7D, 0xBD, 0xBC, 0x7C, 0xB4, 0x74, 0x75, 0xB5, 0x77, 0xB7, 0xB6, 0x76, 0x72, 0xB2, 0xB3, 0x73, 0xB1, 0x71, 0x70, 0xB0, 0x50, 0x90, 0x91, 0x51, 0x93, 0x53, 0x52, 0x92, 0x96, 0x56, 0x57, 0x97, 0x55, 0x95, 0x94, 0x54, 0x9C, 0x5C, 0x5D, 0x9D, 0x5F, 0x9F, 0x9E, 0x5E, 0x5A, 0x9A, 0x9B, 0x5B, 0x99, 0x59, 0x58, 0x98, 0x88, 0x48, 0x49, 0x89, 0x4B, 0x8B, 0x8A, 0x4A, 0x4E, 0x8E, 0x8F, 0x4F, 0x8D, 0x4D, 0x4C, 0x8C, 0x44, 0x84, 0x85, 0x45, 0x87, 0x47, 0x46, 0x86, 0x82, 0x42, 0x43, 0x83, 0x41, 0x81, 0x80, 0x40 } ; /* CRC Generation for Modbus messages */ // The function returns the CRC as a unsigned short type unsigned short CCRC_ModbusRTUCRC16 (unsigned char *puchmsg, short usdatalen ) { unsigned short ReturnValue; // high byte of CRC initialized unsigned char uchcrchi = 0xFF; // low byte of CRC initialized unsigned char uchcrclo = 0xFF; // will index into CRC lookup table unsigned char uindex; // pass through message buffer while (usdatalen--) { // calculate the CRC uindex = uchcrchi ^ *puchmsg++; uchcrchi = uchcrclo ^ auchcrchi[ uindex ]; uchcrclo = auchcrclo[ uindex ]; } ReturnValue = uchcrchi; ReturnValue <<= 8; ReturnValue = uchcrclo; return ReturnValue; } Page 6

HEDY HD700 Serial Communications Parameters Parameter ID P00.03 (P10.07) P00.04 (P01.01) P03.27 P03.28 Function Range Default Control mode Reference channel Comms. Control word Comms. Control word enable 0: Keypad 1: Control terminal 2: Serial Communications 0: Keypad 1: E-pot 2: Preset 3: AI1 4: AI2 5: Serial Communications 6: DI7 pulse 7: Fieldbus option 8: User programmed Change Mode 0 Stop Only 0 Run & Stop Modbus Address 0002H (03EEH) 0003H (0064H) 0~65535 0 Run & Stop 0146H 0~1 0 Run & Stop 0147H P10.02 address 0~247 1 Run & Stop 03E9H P10.03 Baud rate P10.04 P10.05 P10.14 Communication configuration Response delay Drive status word 0: 2.4KBPS 1: 4.8KBPS 2: 9.6KBPS 3: 19.2KBPS 4: 38.4KBPS 5: 57.6KBPS 0: 1-8-1, RTU, no checking 1: 1-8-2, RTU, no checking 2: 1-8-1, RTU, odd checking 3: 1-8-1,RTU,even checking 3 Run & Stop 03EAH 1 Run & Stop 03EBH 0~250ms 2 Run & Stop 03ECH 0~65535 N/A Read only 03F5H Parameters P03.27 and P03.28 provide a method of controlling the sequencer inputs and other functions directly from a single control word. If P03.28 = 0, the control word has no effect, if P03.28 = 1, the control word is enabled. Each bit of the control word corresponds to a sequencing bit or function as shown below: Page 7

Control Word Description (P03.27) Bit Decimal Function 0 1 Drive enable (P03.19)(1 to disable, 0 to enable) 1 2 Run (P03.20) 2 4 Not Stop (P03.21) 3 8 Run forward (P03.22) 4 16 Run reverse (P03.23) 5 32 FWD/REV (P03.24) 6 64 Jog forward (P03.25) 7 128 Jog reverse (P03.26) 8 256 Trip reset (P12.15) 9 512 Save parameters 10 1024 Clear trip parameters 11 2048 Upadate floating logic 12 4096 Communications watchdog enable 13 N/A Reserved 14 N/A Reserved 15 N/A Reserved If P10.02 (drive address) = 0, drive will not respond to the master controller. Drive Status Description (P10.14) Bit Decimal Function 0 1 Drive healthy 1 2 Drive is active 2 4 100% load 3 8 At frequency 4 16 At zero speed 5 32 Running reverse 6 64 Current limit is working 7 128 Set time is met 8 256 Drive control changed to by control terminal 9 512 Under voltage 10 1024 Overload is calculating 11 2048 Alarm warning 12 4096 Length is met 13 8192 Counting is met 14 16384 PLC running is complate 15 32768 PLC is working Page 8

Scale definition Frequency: 1:100 If the drive reference is 50.00Hz, then for comms it hex value is 1388H (5000 Decimal) Time rate: 1:10 If the accelerating time is 10.0s, then for comms its Hex is 0064H (100 decimal) Current rate: 1:10 If the current is 10.0A, then for comms its Hex is 0064H (100 decimal) Voltage rate: 1:1 If voltage is 380V, then for comms its hex value is 017CH (380 decimal) Examples using control word (P03.27): Set P03.28 = 1 (control word enable) No terminal connections are required. To enable and run the drive in the forward direction: Send 2 to P03.28 To ramp down and stop the drive from the above condition: Send 4 to P03.28 To enable and run the drive in the reverse direction: Send 34 to P3.28 To coast to stop the drive from the above condition: Send 1 to P03.28 To enable and run forward the drive in the forward direction: Send 8 to P03.28 To enable and run reverse the drive in the reverse direction: Send 16 to P03.28 Speed reference The speed reference is set in parameter P04.01 preset speed 1 To run at 50Hz Send 5000 to P04.01 To run at 40Hz Send 4000 to P04.01 (Direction is controlled by the FWD/REV and Run Forward/Run Reverse bits of P03.27) Page 9