Operating Instructions signo 727 SSI Position-Indicator with/without limit values and SSI input from absolute encoder Contents 1. Safety instructions 1 2. Mounting of the position indicator 2 2.1 Mounting the position indicator 2 2.2. Connections 2 2.2.1 Terminal connections 2 2.2.2 Description of input and output 3 2.3 Description of function of position indicator 3 3. Operation of the position indicator 3 3.1 Display and keyboard 3 3.2 Setting the reference value and reset of the chain value 4 3.3 Changing limit value 1, 2 and set value 4 4. Programming 4 4.1 Survey 4 4.2 Display of the absolute data of the absolute shaft encoders 5 4.3 Changing system parameters 5 4.4 Survey on the system parameters and alternatives 5 5. Locking keyboard functions 6 6. Failures and error messages 6 7. Technical data 6 7.1 Mechanical Specifications 7 7.2 Electrical Spezifications 7 7.3 Ordering information 7 7.4 Accessories 7 7.5 Explanation of technical terms 7 This symbol indicates passages in the text which you have to pay special attention to so as to guarantee proper use and preclude any risk. 1. Safety instructions This instrument has been built and tested in accordance with EN 61010, part1 - Protection Measures for Electronic Measuring Instruments - and have left our works in safe and proper condition. In order to maintain these conditions and to ensure safe operation, the user must observe the instructions and warnings provided in these operating instructions. This units must only be operated if correctly installed! The supply voltage must be derived from a SELV SOURCE (12-24VDC versions) according to EN 60 950, since no galvanic separation is provided between power-supply and electronic in-/outputs! When mounting and installing the units, the instructions of the local suppliers of energy are to be considered. The unit must only be opened for setting by trained personnel. The plug-in terminals, at rear of the unit, must not be accessed before first isolating the supply. The identification numbers of the plug-in terminals and of the corresponding socket strip must be observed. Unassigned terminals (NC) may not be connected! Connection terminals are to be protected by installation! In order to ensure hand contact safety at the connection terminals, live wires must be connected properly to the connection terminals. If safe operation can no longer be ensured, the position indicator must be disabled and secured against accidential operation. Installation of electrical devices should only be carried out by a qualified electrican. Panel mounting devices should only be operated when proberly mounted in the panel. Before switching on, make sure that the power and control voltages do not exceed the values specified in the technical data. In a situation where failure of the device could cause harm to people, animals or property, additional safety measures must be employed, e.g. stop switches, protection devices etc. Hengstler counters are intended for industrial applications. The mounting and environment and nearby cabling have an important influence on the EMC (noise radiation and noise immunity) of the counter. When putting into operation, the EMC of the whole installation (unit) has to been secured. In particular, the relay outputs are to be protected from high noise radiation by suitable wiring. The range of applications for those products are industrial processes and controls, where the overvoltages applied to the product at the connection terminals are limited to values of the overvoltage category II. Sach-Nr. 2 727 022 Version 9/98 1/8
2. Mounting of the position indicator Dimensions in mm 2.1 Mounting the position indicator into the panel. 1. Slide installation frame towards the rear and off the position indicator, lift the two self locking catch springs. 2. Turn back the screws of the installation frame by approx. 5 mm. 3. Insert position indicator into the cut-out of panel and snap installation frame into place 4. Fix the position indicator with the screws against the panel. 2.2 Connection Attention: Take care that all parts of system are de-energized during the installation of position indicator and that current is not switched on during assembly! Safety conditions are to be observed during installation, which shall be effected by trained personnel only. Caution: The operation and/or switched voltages can reach 100...240 VAC! To maintain interference grade 3, all count and control lines shall be shielded. The supply lines should be routed in separate channels. 2.2.1 Terminal connections AC-Version: here without limit values DC-Version: here with limit values Sach-Nr. 2 727 022 Version 9/98 2/8
2.2.2 Description of input and output Function Terminal Remarks: Power supply of position indicator AC: Terminal 1-4 DC: Terminal 1-2 at 230 VAC: bridge terminals 2-3; at 115 VAC: bridge terminals 1-2 and 3-4; at 12..24VDC:Terminals 3 and 4 are not connected Relay output for limit value 1 or limit value 2 Terminal 6-8 or 10-12 change over contact, Remark: these terminals are not connected at position indicators without limit values Transistor output for limit value 1 or limit value 2 Terminal 14 or 15 PNP transistor output 10 ma, Remark: these terminals are not connected at position indicators without limit values Sensor power supply Terminal 32 and 31 Supply of sensor with 12...24 VDC / 60 ma (max) DATA + Terminal 30 differential signal data + (data input from SSI - encoder) DATA - Terminal 29 differential signal data - (data input from SSI - encoder) CLOCK + Terminal 28 differential signal clock + (clock output for SSI - encoder) CLOCK - Terminal 27 differential signal clock - (clock output for SSI - encoder) Keylock Terminal 26 locking of operation levels can be programmed (see chapter 4.3) Application input Terminal 25 set value, refernce point, display hold or chain reset, can be programmed ( see chapter 4.3) 2.3 Description of function of position indicator The position indicator is working in range mode, i.e. the output signals (Out 1 and Out 2) are set when reaching the respective limit value. The bistable signal is active until the count value falls below the limit value or the counter is reset to zero. Reset to zero or to the set value is done manually from the keyboard or electrically from the reset input. Attention: Per default, the display range of the indicator is centered, i.e. in conjunction with a 4096 ppr encoder the display reaches from -2047 to +2048. By means of the reference value, however, the display can be adjusted to show 0 to 4096. Program a reference value of 2048, forward the workpiece to the middle position and reset the indicator. count impulses count impulses limit value 2 limit value 2 limit value 1 t set value limit value 1 t Out1 Out1 Out2 Out2 Example 1: (set value = 0) Example 2: (set value between limit value 1 and limit value 2) 3. Operation of the position indicator 3.1 Display and keyboard P1 P2 SET DATA CHAIN Area A: Display, in counting mode showing the actual or absolute position (chain value or absolute value), and in programming mode the changeable parameters. SSI Area B: LED indicators show in counting mode the chain value (chain) or the active output signal (limit value 1 = P1, limit value 2 = P2) 1 or to switch over to the absolute value (DATA). In programming mode the LED's are flashing, so pointing to the changeable parameter (set value = set). Area C: Keyboard: The use of the different keys is explained in chapter 3.2. 1 only for position indicators with limit values Sach-Nr. 2 727 022 Version 9/98 3/8
3. 2. Setting the reference value or reset of the chain value Explanation to chain value: The chain value (CHAIN) is a second display independent of the main counter. It does not influence the limit values and can be reset to 0 at any point. For example, as a display help when processing chain measured parts. Function Procedure Setting the absolute value to a When absolute value is displayed: Press simultaneously the buttons R and reference value Zerosetting of the chain value When chain value is dis-played (LED CHAIN illuminated): Press R-button. Cancelling reference value Press simultaneously the buttons R and 3.3 Changing of limitation value 1, limitation value 2 and set value Function Procedure Selection of limitation value 1 Press key F1 (LED P1 is flashing) Selection of limitation value 2 Press key F2 (LED P2 is flashing) Selection of set value Press key E and F1 simultaneously (LED SET is flashing) Changing parameters Press -key (arrow up) to change the value of the blinking digit. Press -Key (arrow left) to switch to the next digit. Change sign with the +/- key. Press R-key to reset the value to zero Storage of parameters Press E key shortly to exit and return to display mode Exit without storage by time criterion: the return to the display mode is automatically done 15 sec after the last pressing of a key, without storing the changed parameter 4. Programming 4.1 Survey Sach-Nr. 2 727 022 Version 9/98 4/8
DISPLAYMODE (Normal Count Mode) simultaneous Absolute-Postion-Mode Reset absolute Value switch Mode CHAIN-Mode (CHAIN-LED illuminated) reset Chainvalue to Zero short short short short long (>2s) simultaneous simultaneous Power ON and simultaneous P1: limit-value 1* P2: limit-value 2* SET: Setvalue level 1 * only for position indicators with limitation values singleturn display z.bsp. _4321 multiturn display z.bsp. 8765_ level 2 System parameters: 'F1' = totalresolution in bit 'F2' = singleturn resolution in bit 'F3' = binary/gray code 'F4' = format 'F5 ' = output P1 locked / free 'F6' = output P2 locked / free 'F7' = special bits 'F8' = display per revolution 'F9' = display divisor 'F10' = drive direction 'F11' = multiple transmission 'F12' = decimal point 'F20' = funktion of first limit value 'F24' = switching pnp/npn 'F26' = locking set function 'F27' = locking level 1 'F28' = locking level 2 'F29' = locking buttons F1/F2 'F30' = basic settings 'F31' = function application input 'F35' = display of chain value remarks: -key to switch to the next parameter level 3 4.2 Display of the absolute data of the absolute shaft encoders Function Procedure Entering level 2 Press E and F2 simultaneously, light diode DATA is illuminated Select absolute data Press to switch either to single turn or to multi turn data. Editing of the value is not possible. For differentation of the data, the values are displayed: Singleturn: f.e. _4321 Multiturn: f.e. 8765_ 4.3 Changing system parameters Function Procedure Entering level 3 Press keys E and -key (arrow up) key in de-energized state, then switch on power Selection of changeable Press key E shortly, until the desired indication " " in display is flashing (see table parameter chapter 4.4) Changing parameter Selection of the various alternatives for each parameter by pressing -key (arrow up) (see table chapter 4.4) Storage of parameter value Press key E shortly to switch to the next parameter or press Key E for at least 2 sec to exit operation level and return to the display mode Exit level 3 without storage by the time criterion: the return to the display mode is done automatically 15 sec after a key has been pressed last, without the changed parameter being stored 4.4 Survey on the system parameters and alternatives Parameter Display Alternatives / Signification Sach-Nr. 2 727 022 Version 9/98 5/8
total encoder resolution / bit 'F1' '1' to '24'* encoder resolution single 'F2' '0' to turn / bit '12''* Data coding 'F3' 'bin':* 'Gray': Data transfer format 'F4' 'Std':* 'tan': Signal OUT 1 'F5' 'off': 'bi':* Signal OUT 2 'F6' 'off': 'bi':* 0Special bits 'F7' '0':* '2': Display per revolution 'F8' '0'- '4096' * -'9999' Display divisor 'F9' * '10': '100': '1000': Drive direction 'F10' '0':* Multiple transfer 'F11' '0':* Decimal point 'F12' '0':* '2': '3': Function of first limit 'F20' '0':* value 1 total encoder resolution in bits resolution of the singleturn part in bits binary code gray code standard format, MSB-flush pine-tree format no output signal output signal no output signal output signal no special bits alarm parity value, added to or subtracted from the display per revolution value by which the display is divided (f.e. display per revolution = 35, display divisor = 10, display per revolution = 3,5; i.e. first revolution = 3, second revolution = 7). adding in clockwise sense adding in anti-clockwise sense single transfer double transfer in comparison no decimal point -.- decimal point at first digit -.-- decimal point at 2nd digit -.--- decimal point at 3rd digit limit value 1 is absolute limit value 1 is relative to limit value 2 Sach-Nr. 2 727 022 Version 9/98 6/8
Parameter Display Alternatives / Signification NPN/PNP selection 'F24' '0': * KEYLOCK and APPL.are low active, npn switching KEYLOCK and APPL.are high active, pnp switching Set funktion key lock 'F26' if key lock input is active, setting and canceling of calibration value is not (calibration) '0':* locked is locked Level 1 key lock 'F27' '0':* if key lock input is active, access to level 1 is not locked access is locked Level 2 key lock 'F28' '0':* if key lock input is active, access to level 2+3 is not locked access is locked F1 and F2 key lock 'F29' '0':* '2': '3': if key lock input is active, keys F1 and F2 are not locked F1 locked F2 locked F1 and F2 are locked Basic setting 'F30' '0':* no function all parameters are set to the * marked values function of application input 'F31' '0': * '2': chain mode 'F35' '0': * setting of reference point display-hold chain reset chain function locked chain function unlocked 1 hint for funktion of limit value 1: if limit value is absolute, OUT 1 will be active as soon as counter position equals to limit value 1. If limit value is in relative function, OUT 1 will be active as soon as the counter position equals to limit value 2 plus limit value 1. Example: limit value 1 = -20, limit value 2 = 100 absolute OUT1 at -20 OUT2 at 100 relative OUT1 at 80 (=100-20) OUT2 at 100 5. Locking keyboard functions In level 3, the following keyboard functions can be locked: Calibration function, entry to level 1, entry to level 2, buttons F1 and F2. The setting of those keylocks is explained in chapter 4.3. 6. Failures and error messages failure no display limit and set values are not programmable diagnosis check if supply voltage is correctly connected/ switched on? check if level 1 or F1/F2 buttons are locked? check if level 2 is locked? Set function not possible (calibration function) position indicator does not operate SSI Error keylock set function active? check if counting input is correctly connected? check if display-hold is triggered? check if mass connection position indicator-encoder is correct? check if encoder is in good condition? data format incorrectly set wiring incorrect or connection defective no data compatibility at multiple reading parity check active and no parity output from encoder -... range exceeded; tune back to the range or set display to defined value. _... fallen below range; tune back to the range or set display to defined value If any failure occurs, which is not mentioned above, our sales support for electronic counters will assist you. (Tel. 07424/89-0). Sach-Nr. 2 727 022 Version 9/98 7/8
7. Technical data 7.1 Mechanical Specifications Dimensions according to DIN 43700, 96 x 48 x 108 mm Mounting with clamping frame in a panel cutout of 92x45 mm Fixing screws M 3 Panel thickness up to 11 mm Electrical connection three plug-in terminals, 10,8 or 6 poles, 5 mm pattern Connection profile wire end ferrules 1...1,5mm 2 Screw M 2,6 Weight DC version: approx. 200 g; AC version: approx. 420 g 7.2 Electrical Specifications Power Supply DC Voltage U b 12...24 VDC= SELV (Terminal 1-2) max. Tolerances + 10% / - 5% Current Consumption max. 250 ma (including sensor supply 60 ma) Power Consumption max. 4,5 W AC Voltage 115/230 VAC /50...60 Hz max. Tolerances + 6% / - 10% Overload Protection external Fuse:115V: 63mAT 230V: 32mAT Current Consumption max. 50/25 ma (incl. sensor supply) Power failure one mains half wave according to IEC 127-2 Inputs and outputs of encoder Data input (DATA+ and DATA- terminals 29,30) Input resistance Amplitude max. Clock output (CLOCK+,CLOCKterminals 27,28) Output level Output current Wire length Control Inputs Switching level Amplitude max. Active edge Input resistance Pulse shape Application Input (Terminal 25) Input mode PulseDuration Tmin Keylock input (terminal 26) PulseDuration Tmin Output Values Relay Output Contact Type Contact Guard Circuit SSi conform differential signal, RS 422, clock rate approx. 100kHz approx. 470 Ohm -7...12V differential signal, RS 422, clock rate approx. 100kHz high 3,5V typ., low 1,3V typ. +/- 8mA typ.,+/- 60mA max. 400 m max. low < 2 V, high > 8 V 40 V pnp/npn selectable approx. 5 kohm any Setting reference point, display hold, chain reset function see chapter 4.3 static / dynamic; dependent on function min 3 ms static min 3 ms (Terminals 6-8 and 10-12; OUT 1, OUT 2) changeover relay no; externally recommended for capacitive and/or inductive loads Switching Voltage max 30 VDC/250 VAC; min. 5 V AC/DC Switching Current max 1 A; min 10 ma Relay Response Delay ó15 ms Transistor-Output (terminals 14, 15) Switching voltage PNP, 24VDC at AC supply, VDC-2V at DC supply Switching current 10 ma max. Response delay 10 ms max. Sensor Supply (Terminal 31/32) AC operation: 12-24 VDC, Imax = 60 ma DC operation: Ub -2V, Imax = 60 ma Data Retention Data are retained in a non-volatile memory Write Cycles >100000 Read Cycles Unlimited Data Retention >10 years Display Type Display Colour Digit Height Indicator LED`s 5 7-segment LED, 6 digits, suppression of leading zeros, programmable decimal point red 14 mm Ambient Conditions / Safety Regulations Operating Temperature 0 C... 50 C Storage Temperature -20 C... +70 C Protection Class front side IP 54, (EN60529) terminals IP 20 Noise immunity EMC according to EN 50082-2 Noise emittance EMC according to EN 50081-2 Vibrostability 10 m/s 2 (10...150 Hz) according to IEC 68-part 2-6 Shock stability 100 m/s 2 (18 ms) according to IEC 68- part 2-27 General Rating DIN EN 61010-T1,protection class II, contamination level 2, overvoltage category III Climatic Standards KWF 7.3 Ordering information Type Supply Ordering code signo727 without limit 12...24VDC 0 727 111 values signo727 without limit 115/230VAC 0 727 112 values signo727 with limit 12...24VDC 0 727 131 values signo727 with limit values 115/230VAC 0 727 132 7.4. Accessories Adapter frame for panel mounting, cut-out 106 x 55 for panel frame size 4, ordering code 1 405 679. 7.5 Explanation of technical terms You will find a detailled explanation in the glossary of our counter catalogue. Sach-Nr. 2 727 022 Version 9/98 8/8
Sach-Nr. 2 727 022 Version 9/98 9/8