SSLV110 - elliptic Crack in a Summarized infinite

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Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 1/16 SSLV110 - elliptic Crack in a Summarized infinite medium: It is about a test in static for a three-dimensional problem. This test makes it possible to calculate total and local rate of energy restitution on the crack tip by the method theta (command CALC_G). Radius of integration contours are variable along crack, and local rate of energy restitution is calculated according to 3 different methods (LEGENDRE, LAGRANGE and LAGRANGE_REGU). The interest of the test is the validation of the method theta in 3D and of the following points: comparison between the results and an analytical solution, stability of the results according to integration contours, comparison between 3 methods different for computation from G room, 2 cases of equivalent loadings (distributed pressure and voluminal loading). This test contains 5 different modelizations. The modelization E is a data-processing validation of the taking into account of various loadings applied to the lips of crack in the computation of G. The modelization F the computation of for K1 a crack nonwith a grid (method X-FEM) tests. It also makes it possible to compare the mistakes made on the computation of K1 with the operator POST_K1_K2_K3 or operator CALC_G.

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 2/16 1 Problem of reference 1.1 Geometry It acts of an elliptic crack plunged in a presumedly infinite medium. Only one eighth of a parallelepiped is modelled: mmyzxp mm25 06 mm120 mmfigur e 72,5 mm1250 1.1-1: geometry and elliptic crack tip 1.2 Materials properties E=210000.MPa =0.3 1.3 Boundary conditions and loadings Symmetry compared to the 3 principal planes: U x =0. in the plane X =0. U Y =0. in the plane Y =0. U Z =0. in the plane Z =0. out of crack the conditions of loadings are is: P=1 MPa in the plane Z =1250 mm (modelizations A and B ) that is to say:

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 3/16 FZ =8.10 4 N /mm 3 on all the volume elements (loading are equivalent to the precedent) (modelizations C and D ).

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 4/16 2 Reference solution 2.1 Method of calculating used for the reference solution the reference solution is an analytical solution resulting from SIH [bib1] and [bib2]. It is noted that the angle indicates here the parametric angle of the point M (angle compared to the axis Ox of the project of M on the circle of radius b ) and not the polar coordinate of this point. Here: a=25 mm and b=6 mm, therefore k =0,9707728 the values of the elliptic integral E k are tabulated in [bib3], according to asin k which is worth here 76,11. One finds then: E k =1,0672. From where the factor of intensity of the stresses in MPa. mm : 1 / 4 K I =4.0680[ sin 2 b2 a ] 2 cos2 Then, from the formula of Irwin (plane strain): The total rate of refund of energy G ref is calculated by integration of G : G ref =5,76.10 3 J /mm. 2.2 Bibliography 1) G.C. SIH: Mathematical Theories of Brittle Fractures - FRACTURE, flight II - Academic Close - 1968 2) M.K. KASSIN and G.C. SIH: Three-dimensional stress distribution around year elliptical ace under arbitrary loadings J. Appl. Mech., 88,601-611, 1966. 3) H. TADA, P.PARIS, G. IRWIN: The Stress Analysis of Cracks Handbook - Third Edition - International ASM - 2000

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 5/16 3 Modelization A 3.1 Characteristic of the modelization A=N01099 ( s=0. ) B=N01259 ( s=26.68 ) C= N01179 ( s=17.8 ; = / 4 ) Loading: Unit pressure distributed on the face of the block opposed to the plane of the lip: P=1.MPa in the plane Z =1250.mm. 3.2 Characteristics of the mesh Many nodes: 1716 Number of meshes and types: 304 PENTA15 and 123 HEXA20 3.3 Quantities tested and results the values tested are: total rate of energy restitution G, local rate of energy restitution g in all the nodes of the crack tip. The mesh only one of the lips of crack understands, it is thus necessary to use key word SYME automatically to multiply by 2 in Aster computation the rate of refund of energy calculated by virtual extension of the single lip. In the same way, G the total one calculated here corresponds to the quarter of G reference defined previously, only a eighth of parallelepiped being represented. Identification Reference % tolerance G Crowns C 1 1.44 10-3 -2.1 G Contour C 2 1.44 10-3 0.8 G Contour C 3 1.44 10-3 -1.1 g A contour C 1 ( LEGENDRE ) 7.171 10-5 -4.8 g A contour C 2 ( LEGENDRE ) 7.171 10-5 0.95 g A contour C 3 ( LEGENDRE ) 7.171 10-5 -4.3 g B contour C 1 ( LEGENDRE ) 1.721 10-5 -13.8 g B contour C 2 ( LEGENDRE ) 1.721 10-5 -8.7 g B contour C 3 ( LEGENDRE ) 1.721 10-5 -6.9 g C contour C 1 ( LEGENDRE ) 5.215 10-5 -4.3 g C contour C 2 ( LEGENDRE ) 5.215 10-5 -1.7 g C contour C 3 ( LEGENDRE ) 5.215 10-5 -3.9 g A contour C 1 ( LAGRANGE_REGU ) 7.171 10-5 -7.7

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 6/16 g A contour C 2 ( LAGRANGE_REGU ) 7.171 10-5 -3.3 g A contour C 3 ( LAGRANGE_REGU ) 7.171 10-5 -4.3 G (C) contour C1 ( LAGRANGE_REGU ) 5.215 10-5 -3.5 G (C) contour C2 ( LAGRANGE_REGU ) 5.215 10-5 -1 G (C) contour C3 ( LAGRANGE_REGU ) 5.215 10-5 -2.3 3.4 Remark the results are rather stable between contours safe at the point B where the variation of g s is larger and the results far away from the reference solution. One can explain this variation by the poor mesh of quality. Lissages LEGENDRE and LAGRANGE_REGU provide relatively close results.

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 7/16 4 Modelization B 4.1 Characteristic of the modelization A=N01099 ( s=0. ) B=N01259 ( s=26.68 ) C= N01179 ( s=17.8 ) Loading: Unit pressure distributed on the face of the block opposed to the plane of the lip: P=1 MPa in the plane Z =1250 mm. 4.2 Characteristics of the mesh Many nodes: 1716 Number of meshes and types: 304 PENTA15 and 123 HEXA20 4.3 Quantities tested and results the values tested are: total rate of energy restitution G, local rate of energy restitution g in all the nodes of the crack tip. The mesh only one of the lips of crack understands, it is thus necessary to use key word SYME automatically to multiply by 2 in Aster computation the rate of refund of energy calculated by virtual extension of the single lip. In the same way, G the total one calculated here corresponds to the quarter of G reference defined previously, only a eighth of parallelepiped being represented. Identification Reference % tolerance G Crowns C 1 1.44 10-3 -2.1 G Contour C 2 1.44 10-3 0.8 G Contour C 3 1.44 10-3 -1.1 g A contour C 1 7.171 10-5 -0.7 g A contour C 2 7.171 10-5 3.9 g A contour C_3 7.171 10-5 3.6 g B contour C 1 1.721 10-5 -6.6 g B contour C 2 1.721 10-5 -3.4 g B contour C 3 1.721 10-5 -0.9 g C contour C 1 5.215 10-5 -4.5 g C contour C 2 5.215 10-5 -2.3 g C contour C 3 5.215 10-5 -3.9

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 8/16 Remark the results are better than in the modelization A at the point B, but the disparity between contours remains strong.

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 9/16 5 Modelization D 5.1 Characteristic of the modelization A=N01099 ( s=0. ) B=N01259 ( s=26.68 ) C= N01179 ( s=17.8 ) Loading: Volume force Fz equivalent to a unit pressure distributed on the face of the block opposed to the plane of the lip: FORCE_INTERNE: FZ = 8.10 4 N / mm 3 on all the volume elements. 5.2 Characteristics of the mesh Many nodes: 1716 Number of meshes and types: 304 PENTA15 and 123 HEXA20 5.3 Quantities tested and results the values tested are: total rate of energy restitution G, local rate of energy restitution g in all the nodes of the crack tip. The mesh only one of the lips of crack understands, it is thus necessary to use key word SYME automatically to multiply by 2 in Aster computation the rate of refund of energy calculated by virtual extension of the single lip. In the same way, G the total one calculated here corresponds to the quarter of G reference defined previously, only a eighth of parallelepiped being represented. Identification Reference % tolerance G Crowns C 1 1.44 10-3 -0.2 G Contour C 2 1.44 10-3 2.7 G Contour C 3 1.44 10-3 0.7 g A contour C 1 7.171 10-5 1.2 g A contour C 2 7.171 10-5 5.9 g A contour C 3 7.171 10-5 5.7 g B contour C 1 1.721 10-5 4.9 g B contour C 2 1.721 10-5 1.7 g B contour C 3 1.721 10-5 0.7 g C contour C 1 5.215 10-5 2.7 g C contour C 2 5.215 10-5 0.4 g C contour C 3 5.215 10-5 2.1

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 10/16 Remark the results are better than in the modelization C at the point B.

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 11/16 6 Modelization E The mesh is the same one as that of modelization D. the goal of this modelization is only data-processing: to test that command CALC_G functions well for loads of pressure on the lips of crack. The pressure is modelled in 3 different ways: a pressure function (AFFE_CHAR_MECA_F/PRES_REP), a constant distributed force (AFFE_CHAR_MECA/FORCE_FACE) and a distributed force function (AFFE_CHAR_MECA_F/FORCE_FACE). It should be noted that one only mechanical resolution is carried out with a load of constant pressure, and that the 3 various loads detailed above are transmitted to 3 CALC_G different via key word EXCIT. 6.1 Quantities tested and results the values tested are: total rate of energy restitution G, local rate of energy restitution g with the node A of the crack tip (in s=0 ). The choice of contours for the method theta is that of contour n 2 of the modelization D (contour C 2 ). G The total one calculated here corresponds to the quarter of G reference defined previously because the loading is symmetric. Standard identification of reference Value of reference Tolerance G pressure function ANALYTIQUE 1,44 10-3 1.00% G pressure function NON_REGRESSION 1,449052 10-3 10-4% G constant force AUTRE_ASTER 1,449052 10-3 10 4% G force function AUTRE_ASTER 1,449052 10-3 10 4% g A pressure function ANALYTIQUE 7,16 10-5 3.00% g A pressure function NON_REGRESSION 6,98287 10-5 10-4% g A constant force AUTRE_ASTER 6,98287 10-5 10 4% g A force function AUTRE_ASTER 6,98287 10-5 10 4%

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 12/16 7 Modelization F 7.1 Characteristic of the modelization In this modelization, the crack is not with a grid. The method X-FEM is used. Taking into account symmetries of the problem, it is possible to represent only one eighth of structure (as that is done in the modelization A). However, with the method X-FEM, it is not possible to represent a crack which is located in a symmetry plane (on edge of the modelled field). One thus models in this modelization a quarter of structure, i.e. a portion of 90 ellipse. The mesh is composed of meshes HEXA8, uniformly distributed along the axes X and Y divided into geometric progression along the axis Z so that in the plane Z =0, meshes are approximately cubes of with dimensions 10 mm. Conditions of symmetry are applied to the sides in X =0 and Y =0. The rigid mode following the axis Z is blocked by blocking the following displacement Z of the point located in 0,0, 1250 mm. Loading: Unit pressure distributed on the two normal sides of the block: P=1 MPa in the plane Z =±1250 mm. 7.2 Characteristics of the mesh Many nodes: 21000 Number of meshes and types: 13000 PENTA6 and 12500 HEXA8 (linear mesh) Figure 7.2-1 : initial mesh, overall picture

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 13/16 Figure 7.2-2: initial mesh, zoom in medium plane As this initial mesh is well too coarse for a precise computation of the stress intensity factors along the bottom of crack, an automatic procedure of refinement of meshes close to the crack tip is used, as recommended in documentation [U2.05.02]. The size targets meshes wished is b/9. That will induce 5 successive refinements. The size of meshes of the mesh thus refined is then h=0,39mm. The mesh refined (that on which mechanical computation is carried out) has as characteristics: 26484 nodes 7720 TETRA4, 10650 PYRAM5 and 20080 HEXA8 This mesh induce 99 points along the crack tip and taking into account the conditions of blocking 118404 equations in the system to solve

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 14/16 Figure 7.2-3: mesh refined, zoom on the zone close to the crack 7.3 Quantities tested and results the values tested are the factors of intensity of the stresses K1 along the crack tip, calculated either by CALC_G, or by POST_K1_K2_K3. For CALC_G, integration contour is worth 2 h 4 h. The lissage by (Legendre) is used. For POST_K1_K2_K3, maximum curvilinear X-coordinate is worth 4 h. In order to reduce the computing times of POST_K1_K2_K3, one post-draft that on 20 points distributed uniformly along the crack tip. Let us note that the computing time for the Legendre lissage of CALC_G is insensitive to this number. One tests the values at the points A ( s=0 ) and B ( s=26,7 ). Standard identification of reference Value of reference Tolerance CALC_G : K1 A ANALYTIQUE 1,9929 2.0% CALC_G : K1 B ANALYTIQUE 4.068 2.0% POST_K1_K2_K3 : K1 A ANALYTIQUE 1,9929 6.0% POST_K1_K2_K3 : K1 B ANALYTIQUE 4.068 6.0%

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 15/16 For operator CALC_G, the lissages of the type LAGRANGE do not allow to have easily useable results; a lissage of the type LEGENDRE is thus to privilege.

Titre : SSLV110 - Fissure elliptique dans un milieu infini Date : 12/10/2012 Page : 16/16 8 Summary of the Computation results of G or K room: for a crack with a grid, 3 methods (LEGENDRE, LAGRANGE and LAGRANGE_REGU) appreciably give the same results (less 5 % of analytical error compared to the solution) except to the point B (not end of the ellipse on the large axis) where the Lagrange method is most precise; loading case: the values obtained with the voluminal loading are slightly higher than those obtained with imposed stresses (including for the values of G ). The differences are tiny and due to numerical integrations different on the term from volume and the term of edge; the method X-FEM makes it possible to evaluate the factors of intensity of the stresses K on a mesh not fissured with an error lower than 10%.