ADDENDUM OPERATING INSTRUCTIONS Safety Laser Scanner en
Addendum Operating Instructions This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG. 2 SICK AG Industrial Safety Systems Germany All rights reserved 8012029/YY95/2016-02-05
Addendum Operating Instructions Contents Contents 1 About this document...4 2 On safety...4 2.1 Applications of the device...4 2.2 General safety notes and protective measures...4 3 Product description...5 3.1 Special features...5 3.2 Status indicators...6 4 Mounting...7 5 Electrical installation...8 5.1 System connection...8 5.2 Parameter setting and diagnostics connection...10 6 Care and maintenance...11 6.1 Cleaning the front screen...11 6.2 Replacing desiccant cartridge...11 7 Technical specifications...12 7.1 Data sheet...12 7.2 Dimensional drawings...13 7.2.1...13 8 Ordering information...15 8.1 Delivery...15 8.2 System available...15 8.3 Accessories/spare parts...15 9 Annex...16 9.1 Compliance with EU directives...16 9.2 List of tables...17 9.3 List of illustrations...17 8012029/YY95/2016-02-05 SICK AG Industrial Safety Systems Germany All rights reserved 3
Chapter 1 About this document Addendum Operating Instructions 1 About this document Note Note 2 On safety This document is an original document. This addendum is only applicable to the safety laser scanner with one of the following entries on the type label in the field Operating Instructions: 8011877 8011877/TL59 8011877/YY95 This document is part of SICK part number 8011877 (addendum operating instructions Safety Laser Scanner in all available languages). This addendum only applies in conjunction with the original operating instructions S3000 Safety Laser Scanner (SICK part number 8009791). If not otherwise revised in this document, the information in the original operating instructions applies, which relate to the S3000 Advanced safety laser scanner. For the configuration and diagnostics of these devices you require CDS (Configuration & Diagnostic Software) version 3.50 or higher. 2.1 Applications of the device Note The safety laser scanner is used to protect persons and plant. The is particularly suitable for use in cold environments. It is possible to implement both stationary applications, e.g. area protection or gate protection, and also mobile applications, e.g. AGV. Ambient conditions, e.g. rain, snow, fog or incident sunlight, are only compensated to a limited extent by the. Usage outdoors in the open is not foreseen. The safety laser scanner s safety level corresponds to category 3 as per EN ISO 13849C1, it can be used up to SIL2 as per IEC 61508. 2.2 General safety notes and protective measures WARNING Safety notes This addendum must be made available to the operator of the system, machine or the vehicle where the safety laser scanner is used, together with the original operating instructions. The operator is to be instructed by qualified safety personnel and is to read and follow the addendum; the operating instructions must also be followed. 4 SICK AG Industrial Safety Systems Germany All rights reserved 8012029/YY95/2016-02-05
Product description Addendum Operating Instructions Chapter 3 3 Product description This chapter provides information on the special features and properties of the S3000 Cold Store safety laser scanner. It also describes the properties and functions that differ from the S3000 Advanced. Please read this chapter before mounting, installing and commissioning the device. 3.1 Special features Notes protective field range 7 m warning field range 49 m (20 m at 20% reflectivity) 180 scan area 4 protective and warning fields (field sets) minimum response time 60 ms safe bus interfacing using SICK Intelliface products extended temperature range from 30 C to +50 C The is specially designed for cold environments. It can be used at ambient temperatures from 30 C to +50 C The device meets enclosure rating IP 67 as per EN 60529 and is equipped with an internal, thermostatically controlled heater. The heater switches on as necessary. The safety laser scanner is ready for operation when the required temperature has been reached in the housing. The heater switches on automatically as necessary during operation (cyclic heating process). When the device is switched on, the warm-up process takes approx. 60 minutes at an external temperature of 30 C. Transferring the device from a warm to a cool area can cause condensation to form on the front screen. In this case, the scanner shows Front screen dirty and or. In this case, a warm-up phase of up to three hours is recommended to allow the device to reach the ambient temperature. 8012029/YY95/2016-02-05 SICK AG Industrial Safety Systems Germany All rights reserved 5
Chapter 3 Blue Fig. 1: Heater switched on LED Product description 3.2 Status indicators Addendum Operating Instructions In addition to the display elements from the S3000, the has a blue LED on the right beside the front screen with the following significance: Heater switched on, device warming up Blue LED Note Once the necessary temperature has been reached in the housing, the safety laser scanner is ready for operation (warm-up time at 30 C: approx. 60 minutes). During operation, the LED illuminates occasionally and signals warming up. The S3000 Cold Store remains ready for operation while the LED is illuminated. 6 SICK AG Industrial Safety Systems Germany All rights reserved 8012029/YY95/2016-02-05
Mounting Addendum Operating Instructions Chapter 4 4 Mounting Fig. 2: Adjustable bracket To calculate the safety distance and the size of the protective field when operated horizontally or vertically in stationary or mobile applications, read the chapter Mounting in the original operating instructions S3000 Safety Laser Scanner (SICK part number 8009791). Also pay attention to the information there on the contour as reference function and the information on the time for monitoring case switching. The can be mounted in any position. ±7.5 ±7.5 Notes An adjustable bracket is available for easy mounting. This bracket allows the safety laser scanner to be adjusted in the x and y direction. During mounting and adjustment, please observe the dimensional drawings in section 7.2 Dimensional drawings on page 13. Ensure the scan line is at the correct height during mounting. For information on the beam exit height, see the dimensional drawing (see Fig. 5 on page 13). 8012029/YY95/2016-02-05 SICK AG Industrial Safety Systems Germany All rights reserved 7
Chapter 5 Electrical installation Addendum Operating Instructions 5 Electrical installation WARNING Switch the power supply off! The machine/system could inadvertently start up while you are connecting the devices. Ensure that the entire machine/system is disconnected during the electrical installation. 5.1 System connection Fig. 3: Connection plug The inputs and outputs for the are on the 16-pin connection plug (screwtype terminals). Feed the connection cables through one of the three cable glands into the plug housing. Cable gland Cable glands 8 SICK AG Industrial Safety Systems Germany All rights reserved 8012029/YY95/2016-02-05
Electrical installation Addendum Operating Instructions Chapter 5 Tab. 1: Pin assignment of the connection plug Notes Pin Signal Function 1 EFI A Enhanced function interface = safe SICK device communication 2 RxD RSC232 interface to the PC 3 B1 Static control input B 4 0 V DC heating Supply voltage for the heating 5 ERR Application diagnostic output error/contamination or connection for a jumper for addressing as guest 1) 6 A1 Static control input A or connection for a jumper for addressing as guest 1) 7 A2 Static control input A 8 0 V DC scanner Supply voltage for the safety laser scanner 9 EFI B Enhanced function interface = safe SICK device communication 10 TxD RSC232 interface to the PC 11 B2 Static control input B 12 +24 V DC heating Supply voltage for the heating 13 OSSD1 14 OSSD2 Output signal switching device 15 WF Output, object in warning field 16 +24 V DC scanner Supply voltage for the safety laser scanner To prevent EMC problems, no wires are allowed to be connected to connection terminals that are not used. Separate connection terminals are available for the connection of the supply voltage for the safety laser scanner and for the heater. This configuration makes it possible to warm-up the safety laser scanner to operating temperature prior to actual operation. An unregulated 24 V DC power supply is sufficient to supply the heating (max. ±5% residual ripple). Full heating performance is only reached at a supply voltage of 24 V DC. The heater s cyclic current consumption is approx. 4 A. If you use a common power supply for the safety laser scanner and the heater, you must connect terminals 4 and 8, 12 and 16. In this case the power supply must comply with the requirements for the safety laser scanner and provide the current required for the safety laser scanner and the heater. (See Tab. 2 on page 12). 1) In an EFI system, a device must be defined as a guest using a jumper between pin 5 and pin 6. This is also necessary if several safety laser scanners are connected to one EFI string on a Flexi Soft safety controller. 8012029/YY95/2016-02-05 SICK AG Industrial Safety Systems Germany All rights reserved 9
Chapter 5 Fig. 4: Service cable with serial PC connection and supply cable Electrical installation 5.2 Parameter setting and diagnostics connection Addendum Operating Instructions For setting the parameters and expanded diagnostics using a PC/laptop, a special service cable is available for the (RSC232, prepared for serial PC connection; see section 8.3 Accessories/spare parts on page 15). The service cable connection cables are 5 m long. In addition to the 9-pin DCSub plug for serial connection to a PC, the service cable has a separate supply cable with plug for supplying the safety laser scanner with power (does not include the supply of power to the heater). The supply voltage on the application side is then fed through to the safety laser scanner. Cable to the PC Supply cable Connection on the S3000 Cold Store Connection on the connection plug Note If the is connected to a bus system using EFI (e.g. via SICK Intelliface products), configuration or diagnostics can also be performed from outside the cold environment over the bus system. However, always check the protective field at the system, the machine or vehicle as per the test notes in the original operating instructions. 10 SICK AG Industrial Safety Systems Germany All rights reserved 8012029/YY95/2016-02-05
Addendum Operating Instructions Chapter 6 Care and maintenance 6 Care and maintenance WARNING Do not open safety laser scanner! The safety laser scanner is not allowed to be opened! The manufacturer s warranty will be rendered void if the device is opened. 6.1 Cleaning the front screen Note Note The safety laser scanner is largely maintenance-free. The front screen on the safety laser scanner should however be regularly cleaned and also if contaminated. Do not use aggressive cleaning agents. Do not use abrasive cleaning agents. Static charges cause dust particles to be attracted to the front screen. You can diminish this effect by using the anti-static plastic cleaner (SICK Part No. 5600006) and the SICK lens cloth (Part No 4003353) (see section 8.3 Accessories/spare parts on page 15). How to clean the front screen: Use a clean and soft brush to remove dust from the front screen. Now wipe the front screen with a clean and damp cloth. If the front screen is scratched or damaged, the device must be replaced. In this case please contact your SICK subsidiary. 6.2 Replacing desiccant cartridge Note The has a desiccant cartridge on the side of the housing for absorbing residual moisture in the housing (see Fig. 5 on page 13). Saturation of the desiccant is indicated by the colour changing from blue to red. Then replace the desiccant. The desiccant cartridge is available as a spare part (see section 8.3 Accessories/spare parts on page 15). It is only allowed to replace the cartridge in a dry room (e.g. in office environment). 8012029/YY95/2016-02-05 SICK AG Industrial Safety Systems Germany All rights reserved 11
Chapter 7 Technical specifications Addendum Operating Instructions 7 Technical specifications Tab. 2: Data sheet S3000 Cold Store 7.1 Data sheet Minimum Typical Maximum General data Enclosure rating IP 65 and IP 67 (EN 60529) Operating temperature range 30 C +50 C Storage temperature range 30 C +70 C max. 24 h Housing material Back plate and connector housing Aluminium die cast Cover Front screen Material Surface finish Dimensions Weight, without hardware Polyurethane (PU), rape yellow Polycarbonate Outside with scratch-resistant coating See section 7.2 Dimensional drawings on page 13. 9 kg Functional data Scan angle 180 Electrical data Electrical connection 16-pin plug with screw-type terminals 3 PG11 cable gland for cable diameter 5-12 mm Safety laser scanner Supply voltage (SELV) 2). 17.5 V 24 V 28.8 V Permissible residual ripple ±5% Heating Supply voltage (SELV) (full heating performance only at nominal voltage) 21.6 V 24 V 26.4 V Permissible residual ripple ±5% Current required, cyclic (pay attention to voltage drop on the supply cable) Configuration and diagnostics interface RS-232 (proprietary); 38400 Baud 4 A 2) The voltage supply must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60204. 12 SICK AG Industrial Safety Systems Germany All rights reserved 8012029/YY95/2016-02-05
Addendum Operating Instructions Technical specifications Chapter 7 7.2 Dimensional drawings 7.2.1 Fig. 5: Dimensional drawing (mm) 351 46 175 67 55.5 31.5 53 98 79.5 265 79.5 167 175 2 20.5 Beam exit height 81.5 82.5 99.5 52 123 20.5 82.5 14 4 70 125 Connection plug 4 194.5 113 125 Desiccant cartridge 8012029/YY95/2016-02-05 SICK AG Industrial Safety Systems Germany All rights reserved 13
Chapter 7 Technical specifications Addendum Operating Instructions Fig. 6: Dimensional drawing adjustable bracket for S3000 Cold Store (mm) 14 160.4 100 50.9 35 (centre optical axis) 9.5 ±7.5 ±7.5 14 SICK AG Industrial Safety Systems Germany All rights reserved 8012029/YY95/2016-02-05
Addendum Operating Instructions Chapter 8 Ordering information 8 Ordering information 8.1 Delivery including system plug operating instructions and CDS (Configuration & Diagnostic Software) on CD-ROM adhesive label Important information 8.2 System available Tab. 3: System part number Device type Part Part number S31A-7011CA 1041648 8.3 Accessories/spare parts Tab. 4: Part numbers accessories Part Adjustable bracket for wall mounting, metal, weight approx. 1.6 kg (including hardware) Part number 2018303 Service cable (parameter setting cable), pre-assembled for RS-232. Is used for insertion in existing wiring. 2019561 Desiccant cartridge with male thread M36 1.5 5306179 16-pin connection plug, complete with housing 2018301 Plug insert 16-pin (spring strip) for connection plug part no. 2018301 6004379 Plastic cleaner for front screen, anti-static 5600006 Lens cloth for cleaning the front screen 4003353 Connection cables for self-assembly, 13-pin, cross section 0.56 mm² (AWG 20) in 100 m reel, not suitable for heater supply 6025729 8012029/YY95/2016-02-05 SICK AG Industrial Safety Systems Germany All rights reserved 15
Chapter 9 9 Annex Annex Addendum Operating Instructions 9.1 Compliance with EU directives EU declaration of conformity (excerpt) The undersigned, representing the following manufacturer herewith declares that the product is in conformity with the provisions of the following EU directive(s) (including all applicable amendments), and that the respective standards and/or technical specifications are taken as the basis. Complete EU declaration of conformity for download: www.sick.com 16 SICK AG Industrial Safety Systems Germany All rights reserved 8012029/YY95/2016-02-05
Addendum Operating Instructions Chapter 9 Annex 9.2 List of tables Tab. 1: Pin assignment of the connection plug...9 Tab. 2: Data sheet...12 Tab. 3: System part number...15 Tab. 4: Part numbers accessories...15 9.3 List of illustrations Fig. 1: Heater switched on LED...6 Fig. 2: Adjustable bracket...7 Fig. 3: Connection plug...8 Fig. 4: Service cable with serial PC connection and supply cable...10 Fig. 5: Dimensional drawing (mm)...13 Fig. 6: Dimensional drawing adjustable bracket for (mm)...14 8012029/YY95/2016-02-05 SICK AG Industrial Safety Systems Germany All rights reserved 17
Chapter 9 Annex Addendum Operating Instructions 18 SICK AG Industrial Safety Systems Germany All rights reserved 8012029/YY95/2016-02-05
Annex Addendum Operating Instructions Chapter 9 8012029/YY95/2016-02-05 SICK AG Industrial Safety Systems Germany All rights reserved 19
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