Upgrading from Unidrive SP and Commander SK to Unidrive M The benefits of upgrading from Unidrive SP and Commander SK AC drives to Unidrive M
Control Techniques a global leader in motion control technology Control Techniques is a leading provider of motion control technology for industrial applications. The company s innovative products are used in the most demanding applications requiring performance, reliability and energy efficiency. With facilities across Europe, the Americas and Asia, Control Techniques can offer local technical sales, service and design expertise to customers around the world. For more information, visit www.controltechniques.com 2 www.controltechniques.com
Unidrive M In 201, Control Techniques launched a new range of industrial AC drives called Unidrive M. Unidrive M s design is based on the success and popularity of Unidrive SP and Commander SK, and incorporates market-leading technologies. The Unidrive M family comprises five drives - giving customers greater choice when selecting a suitable product for their application. Unidrive M: compatibility with Commander SK and Unidrive SP Mechanical Compatible physical dimensions, weights and surface mount footprint When retrofitting surface mount drives, existing mounting holes can be reused - negating the need for additional drilling. Mounting holes are in the same place or retrofit kits are available Electrical and control wiring adopt the same philosophy as Commander SK and Unidrive SP Parameters The same menu and parameter structure is adopted by Unidrive M Parameters can be transferred from Unidrive SP to Unidrive M using a Smartcard Unidrive M Connect can be used to transfer parameters from Unidrive SP and Commander SK to Unidrive M Software programs The SI-Applications Plus option module can compile SyPTPro programs for Unidrive M www.controltechniques.com
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Lifecycle Unidrive M replaces Commander SK and Unidrive SP Unidrive M is capable of fully replacing and enhancing Commander SK and Unidrive SP installations. Therefore, Commander SK and Unidrive SP are moving into next stage of their lifecycle. 201 2017 2027 Current Product Legacy Maintenance Commander SK and Unidrive SP are transitioning to become legacy products in 201, which means they can be subject to price and lead time changes as volume production reduces. The legacy period is expected to last for two years and will be followed by the maintenance period. When Commander SK and Unidrive SP enter the maintenance period of their lifecycle, volume production of these products will cease, but contractual obligations regarding warranty, service and repairs will continue. The maintenance period is expected to last ten years subject to raw material and component availability. Updates will be issued to customers throughout the lifecycle period. Local sales representatives are always available to answer any customer queries. www.controltechniques.com
Migration Paths Same dimensions and parameters, great support Superseded Product Unidrive M Features Commander SK Unidrive M101 Simplified feature set Includes a potentiometer For Commander SK users who do not require: RS8 communications Fieldbus communications Full SK I/O connections M200 This is the default Commander SK migration product Matched feature set with enhancements For Commander SK users. Enhancements include: RFC-A (Rotor Flux Control) motor control for greater motor stability Onboard PLC RoHS compliance IP21 protection Improved robustness Unidrive M00 All Commander SK features with integrated safety inputs and other enhancements For Commander SK customers who require STO inputs to their product: 2 x Safe Torque Off (STO) inputs RFC-A motor control for greater motor stability Onboard PLC RoHS compliance IP21 protection Improved robustness www.controltechniques.com
Superseded Product Unidrive M Features Unidrive SP Unidrive M00 Simplified feature set with the addition of sensorless permanent magnet motor control For Unidrive SP users who do not require: Servo motor control MCi/SI-Applications support Closed loop vector control of induction motors can be achieved with SI-Encoder/ SI-Universal Encoder option Unidrive M700 Unidrive SP with integrated Ethernet and other enhancements For Unidrive SP users who want to use Ethernet protocols to communicate with other drives and automation components Enhancements include: Improved motor control performance Onboard advanced motion controller Improved encoder support Unidrive M701 This is the default Unidrive SP migration product Matched feature set with enhancements Perfect choice for Unidrive SP users as it provides the same functionality and feature set Enhancements include: Improved motor control performance Onboard advanced motion controller Improved encoder support Unidrive M702 Digital version of Unidrive SP with integrated Ethernet and dual Safe Torque Off For Unidrive SP users who want to use Ethernet protocols and also require onboard dual Safe Torque Off www.controltechniques.com 7
Unidrive M00 - M700 enhancements over Unidrive SP Performance Innovations Unidrive M00 and M700 improve productivity with enhanced motor control algorithms which are combined with the latest microprocessor technology More than double the current loop bandwidth for demanding performance applications New sensorless control of permanent magnet motors for applications that require maximum efficiency and reduced motor size Unidrive M700 maximizes machine throughput with a new onboard Advanced Motion Controller (AMC) which can be easily set up to deliver faster, more precise, dynamic machine operation M700 has an integrated dual port Ethernet switch which supports Ethernet/IP as well as standard Ethernet open protocols such as TCP/IP and UDP for easy integration with popular PLCs RTMoE (Real Time Motion over Ethernet) provides synchronized communication between drives using the Precision Time Protocol as defined by IEEE188 V2 Faster switching frequencies of up to 1 khz in systems up to 10 kw (20 hp) and 8 khz in systems up to 20 kw (00 hp) are available for Unidrive M to provide enhanced operations in demanding applications such as test stands Programming and Software Innovations MCi200 and MCi210 are new options available for Unidrive M700 that provide advanced second processors to execute PLC programs for multi-axis machine control. Programs can be created quickly and easily using Machine Control Studio which utilizes industry standard IEC111- programs Unidrive M00 and M700 can execute smaller deterministic Machine Control Studio programs onboard without MCi Unidrive M supports standard SD cards for cloning and backing up parameters and application programs All keypads are equipped with multilingual real-text displays to provide faster, easier programming with helpful descriptions of diagnostic information and drive parameters SI-Applications modules are available to compile and run SyPTPro application programs written for Unidrive SP. This assists the migration of standalone applications as well as Unidrive SPs that form part of a CTNet or CTSync Network Unidrive M has a menu and programming structure that is consistent with Unidrive SP. Parameter sets can be transferred from SP to M using Unidrive M Connect software tool and Smartcards 8 www.controltechniques.com
Hardware and Installation Innovations Higher power range Unidrive M modular systems can now reach 2.8 MW with up to 20 kw in a single power module A low switching frequency of 2 khz can be selected to maximize the output power of large drives Unidrive M s DC bus schemes use a dedicated bus bar arrangement for side-by-side mounting and can eliminate the need for many power input components such as DC fuses, reducing installation complexity, cost and space Unidrive M has conformally coated PCBs to ensure increased resilience in harsh environments Greater onboard encoder connection flexibility eliminates the need to purchase additional encoder or resolver option modules. The universal encoder port has been extended to enable two inputs, more encoder types and a simulated encoder output Higher power density with more compact drives means smaller control cabinets and lower system cost A new low power standby mode is available to reduce energy usage when Unidrive M is idle Higher level of integration with machine safety systems. Unidrive M702 has a dual channel Safe Torque Off (STO) which conforms to SIL/PLe Standard feature SP M00 M700 M701 M702 Open loop V/Hz Open loop (RFC-A) Closed loop vector Active Front End regeneration capability Servo Open loop permanent magnet Analog Inputs/Outputs /2 /2 /2 /2 0/0 Digital Inputs/Outputs/Bidirectional /1/ /1/ /1/ /1/ //0 Inputs or Outputs Relay Output 1 1 1 1 1 Safe Torque Off X1 X1 X1 X1 X2 Ethernet SM-Ethernet SI-Ethernet Onboard SI-Ethernet Onboard Onboard RS8 comms Onboard PLC MCi/Apps support SyPTpro support Onboard motion control Digital lock control SI-Encoder SI option module slots Onboard Encoder Channels 1 SI-Encoder Up to depending on type Up to depending on type Up to depending on type Cloning via smart card Cloning via SD card IEC 111- programming Low power standby www.controltechniques.com 9
Unidrive M101 - M00 enhancements over Commander SK Performance Innovations Unidrive M200-M00 have a new Rotor Flux Control (RFC) mode which improves motor control and stability and delivers higher overload currents by using a closed loop current control algorithm Patented fan intelligence controls the fan speed in order to optimize Unidrive M s cooling profile, save energy and extend fan life, while keeping audible noise to a minimum Commander SK to Unidrive M200 Programming and Software Innovations Transfer parameters without mains power New AI-Backup adaptor option can be used to power the drive with 2 Vdc to maintain communications and interrogate parameter settings Standard SD cards can be used with AI-Backup adaptor to transfer and clone parameter sets New LCD keypads have informative, multi-language, line displays to make set up and diagnosis easier and faster Remote keypad Rapid panel mount (1 x 2Ø hole) IP (M200-M00 with AI-8 adaptor) Unidrive M200 - M00 incorporates an onboard PLC which can execute Machine Control Studio (IEC111- ) programs for logic and sequencing with real-time tasks removing the need for additional PLCs 10 www.controltechniques.com
Hardware Innovations Simple speed adjustment can be achieved on M101 through the onboard potentiometer Unidrive M101-M00 can survive environments as described by IEC0721-- C and EN008-2-0 Meth. PCBs are conformal coated for increased resilience to conditions and greater reliability A patented air duct system protects critical components from environmental contamination The IP rating has been increased from IP20 to IP21 Higher level of integration with machine safety systems. Unidrive M00 has a dual channel Safe Torque Off (STO) inputs which conform to SIL/PLe New cable management design: a new metal bracket support has been created Commander SK to Unidrive M00 Standard feature Commander SK M101 M200 M00 Open loop V/Hz RFC-A Analogue I/O 2/1 1/0 2/1 2/1 Digital Inputs/Outputs/Bidirectional I/O /0/1 /0/1 /0/1 /0/1 Relay Output 1 1 1 1 Safe Torque Off 2 Onboard PLC Logic stick required Option module slots 1 0 1* 1* Encoder inputs Parameter cloning Smart stick AI-Backup Adaptor required AI-Backup Adaptor required AI-Backup Adaptor required Removable LCD Keypad Overload 10 % (0 s) 10 % (0 s) 180 % ( s) 180 % ( s) RS8 comms Onboard AI-8 adaptor required AI-8 adaptor required *Like SK, frame size 1 does not support SI Options. However, Unidrive M size 2 now goes down to 0.7 kw to support SI Option modules at lower powers www.controltechniques.com 11
Migration path by product number for Unidrive SP to M00, M700, M701 or M702 200/20 VAC Max 200/20 VAC Max Mounting bracket 1 SP1201. 0.7 1 M00 to M702-020000A 0.7 1 Matching holes SP1202.8 1.1 1. M00 to M702-02000A. 1.1 1. Matching holes SP120 7. 1. 2 M00 to M702-0200080A 8 1. 2 Matching holes SP120 10. 2.2 M00 to M702-020010A 10. 2.2 Matching holes 2 SP2201 12. M00 to M702-020017A 1.7 70-002 SP2202 17 M00 to M702-020018A 18. 70-002 SP220 2. 7. M00 to M702-020020A 2. 7. 70-00 SP201 1 7. 10 M00 to M702-02000A 7. 10 70-007 SP202 2 11 1 M00 to M702-02000A 11 1 70-007 SP201 1 20 M00 to M702-0720010A 1 1 20 70-0078 SP202 8 18. 2 7 M00 to M702-0720070A 7 18. 2 70-0078 SP20 80 22 0 M00 to M702-0720080A 8 22 0 70-0078 SP201 10 0 0 M00 to M702-0820110A 11 0 0 70-0087 8 SP202 10 7 0 M00 to M702-0820120A 12 7 0 70-0087 80/80 VAC Max 80/80 VAC Max Mounting bracket 1 SP101 2.1 0.7 1 M00 to M702-00002A 2. 0.7 1 Matching holes SP102 1.1 1. M00 to M702-00001A.1 1.1 1. Matching holes SP10.2 1. M00 to M702-0000A. 1. 2 Matching holes SP10.8 2.2 M00 to M702-00002A.2 2.2 Matching holes SP10 7. M00 to M702-000078A 7.8 Matching holes SP10 9. M00 to M702-000100A 10 Matching holes 2 SP201 1. 7. M00 to M702-00010A 1. 10 70-002 SP202 1. 7. 10 M00 to M702-000172A 17.2 7. 10 70-002 SP20 2 11 20 M00 to M702-000270A 27 11 20 70-00 SP20 29 1 0 M00 to M702-00000A 0 1 20 70-00 SP01 2 1 2 M00 to M702-0000A 1 2 70-007 SP02 0 18. 0 M00 to M702-00020A 2 18. 0 70-007 SP0 22 0 M00 to M702-00070A 7 22 0 70-007 SP01 0 0 0 M00 to M702-07000A 0 0 70-0078 SP02 7 7 0 7 M00 to M702-0700770A 77 7 0 70-0078 SP0 9 7 M00 to M702-0701000A 100 7 70-0078 SP01 12 100 M00 to M702-08010A 1 100 70-0087 8 SP02 1 7 12 M00 to M702-080170A 17 7 12 70-0087 12 www.controltechniques.com
80/80 VAC Max 80/80 VAC Max Mounting bracket SP01 180 90 10 M00 to M702-0902000A 200 90 10 70-0118 9 SP02 210 110 10 M00 to M702-090220A 22 110 10 70-0118 00/7 VAC Max 00/7 VAC Max Mounting bracket SP01.1 2.2 2 M00 to M702-00000A 2.2 70-00 SP02. M00 to M702-00009A.9 70-00 SP0.1 M00 to M702-00009A.9 70-00 SP0 9.. 7. M00 to M702-000100A 10. 7. 70-007 SP0 12 7. 10 M00 to M702-00010A 1 7. 10 70-007 SP0 18 11 1 M00 to M702-000190A 19 11 1 70-007 SP07 22 1 20 M00 to M702-00020A 2 1 20 70-007 SP0 27 18. 2 M00 to M702-000290A 29 18. 2 70-007 SP0 22 0 M00 to M702-0000A 22 0 70-007 SP0 0 0 M00 to M702-07000A 0 0 70-0078 7 SP0 2 7 0 M00 to M702-07000A 7 0 70-0078 SP01 0 M00 to M702-08000A 0 70-0087 8 SP02 8 7 M00 to M702-080080A 8 7 70-0087 SP01 100 7 100 M00 to M702-090100A 10 7 100 70-0118 9 SP02 12 90 12 M00 to M702-090110A 11 90 12 70-0118 00/90 VAC Max 00/90 VAC Max Mounting bracket SP01 19 1 20 M00 to M702-0700190A 19 1 20 70-0078 SP02 22 18. 2 M00 to M702-070020A 2 18. 2 70-0078 SP0 27 22 0 M00 to M702-0700290A 29 22 0 70-0078 7 SP0 0 0 M00 to M702-070080A 8 0 0 70-0078 SP0 7 0 M00 to M702-07000A 7 0 70-0078 SP0 2 0 M00 to M702-07000A 0 70-0078 SP01 7 M00 to M702-08000A 7 70-0087 8 SP02 8 7 100 M00 to M702-080080A 8 7 100 70-0087 SP01 100 90 12 M00 to M702-090100A 10 90 12 70-0118 9 SP02 12 110 10 M00 to M702-090110A 11 110 10 70-0118 Note: Heavy Duty ratings are shown www.controltechniques.com 1
Migration path by product number for Commander SK to M101, M200 or M00 100/120 VAC Max 100/120 VAC Max Mounting bracket A SKA110002 1.7 0.2 0. M101 to M00-01100017A 1.7 0.2 0. Matching holes 1 SKA110007 2.2 0.7 0. M101 to M00-0110002A 2. 0.7 0. Matching holes B SKB110007 0.7 1 M101 to M00-0210002A.2 0.7 1 Matching holes 2 SKB1100110.2 1.1 1. M101 to M00-021000A. 1.1 1. Matching holes 200/20 VAC Max 200/20 VAC Max Mounting bracket A SKA120002 1.7 0.2 0. M101 to M00-01200017A 1.7 0.2 0. Matching holes SKA120007 2.2 0.7 0. M101 to M00-0120002A 2. 0.7 0. Matching holes 1 SKA12000 0. 0.7 M101 to M00-012000A. 0. 0.7 Matching holes SKA120007 0.7 1 M101 to M00-0120002A.2 0.7 1 Matching holes B SKBD200110.2 1.1 1. M101 to M00-022000A. 1.1 1. Matching holes 2 SKBD20010 7 1. 2 M101 to M00-0220007A 7. 1. 2 Matching holes C SKCD200220 9. 2.2 M101 to M00-0200100A 10 2.2 70-0097 D SKDD20000 12. M101 to M00-02001A 1. 70-0101 SKD20000 17 M101 to M00-020017A 17. 70-0101 2 SK2201 12. M101 to M00-02001A 1. 70-0101 SK2202 17 M101 to M00-020017A 17. 70-0101 SK220 2. 7. M200 to M00-020020A 2. 7. 70-00 SK201 1 7. 10 M200 to M00-02000A 7. 10 70-007 SK202 2 11 1 M200 to M00-02000A 11 1 70-007 SK201 1 20 M200 to M00-0720010A 1 1 20 70-0078 SK202 8 18. 2 7 M200 to M00-0720070A 7 18. 2 70-0078 SK20 80 22 0 M200 to M00-0720080A 8 22 0 70-0078 80/80 VAC Max 80/80 VAC Max Mounting bracket B SKB0007 1. 0.7 0. M101 to M00-020001A 1. 0.7 0. Matching holes SKB000 1.7 0. 0.7 M101 to M00-0200018A 1.8 0. 0.7 Matching holes SKB0007 2.1 0.7 1 2 M101 to M00-020002A 2. 0.7 1 Matching holes SKB00110 2.8 1.1 1. M101 to M00-020002A.2 1.1 1. Matching holes SKB0010.8 1. 2 M101 to M00-020001A.1 1. 2 Matching holes C SKC00220.1 2.2 M101 to M00-0000A. 2.2 70-0097 SKC0000 7.2 M101 to M00-00007A 7. 70-0097 SKC0000 9 M101 to M00-00009A 9. 70-0097 D SKD000 1. 7. M101 to M00-0001A 1.. 7. 70-0101 SKD0070 1. 7. 10 M101 to M00-000170A 17 7. 10 70-0101 2 SK201 1. 7. M101 to M00-0001A 1.. 7. 70-0101 SK202 1. 7. 10 M101 to M00-000170A 17 7. 10 70-0101 SK20 2 11 20 M200 to M00-000270A 27 11 20 70-00 SK20 29 1 20 M200 to M00-00000A 0 1 20 70-00 1 www.controltechniques.com
80/80 VAC Max 80/80 VAC Max Mounting bracket SK01 2 1 2 M200 to M00-0000A 1 2 70-007 SK02 0 18. 0 M200 to M00-00020A 2 18. 0 70-007 SK0 22 0 M200 to M00-00070A 7 22 0 70-007 SK01 0 0 0 M200 to M00-07000A 0 0 70-0078 SK02 7 7 0 7 M200 to M00-0700770A 77 7 0 70-0078 SK0 9 7 M200 to M00-0701000A 100 7 70-0078 SK01 12 100 M200 to M00-08010A 1 100 70-0087 8 SK02 1 7 12 M200 to M00-080170A 17 7 12 70-0087 SK01 180 90 10 M200 to M00-0902000A 200 90 10 70-0118 9A SK02 210 110 10 M200 to M00-090220A 22 110 10 70-0118 00/7 VAC Max 00/7 VAC Max Mounting bracket SK01.1 2.2 2 M200 to M00-00000A 2.2 70-00 SK02..9 70-00 M200 to M00-00009A SK0.1.9 70-00 SK0 9... M200 to M00-000100A 10. 7. 70-007 SK0 12 7. 10 M200 to M00-00010A 1 7. 10 70-007 SK0 18 11 1 M200 to M00-000190A 19 11 1 70-007 SK07 22 1 20 M200 to M00-00020A 2 1 20 70-007 SK0 27 18. 2 M200 to M00-000290A 29 18. 2 70-007 SK0 22 0 M200 to M00-0000A 22 0 70-007 SK0 0 0 M200 to M00-07000A 0 0 70-0078 7 SK0 2 7 0 M200 to M00-07000A 7 0 70-0078 SK01 0 M200 to M00-08000A 0 70-0087 8 SK02 8 7 M200 to M00-080080A 8 7 70-0087 SK01 100 7 100 M200 to M00-090100A 10 7 100 70-0118 9A SK02 12 90 12 M200 to M00-090110A 11 90 12 70-0118 00/90 VAC Max 00/90 VAC Max Mounting bracket SK01 19 1 20 M200 to M00-0700190A 19 1 20 70-0078 SK02 22 18. 2 M200 to M00-070020A 2 18. 2 70-0078 SK0 27 22 0 M200 to M00-0700290A 29 22 0 70-0078 7 SK0 0 0 M200 to M00-070080A 8 0 0 70-0078 SK0 7 0 M200 to M00-07000A 7 0 70-0078 SK0 2 0 M200 to M00-07000A 0 70-0078 SK01 7 M200 to M00-08000A 7 70-0087 8 SK02 8 7 100 M200 to M00-080080A 8 7 100 70-0087 SK01 100 90 12 M200 to M00-090100A 10 90 12 70-0118 9A SK02 12 110 10 M200 to M00-090110A 11 110 10 70-0118 Note: Heavy Duty ratings are shown www.controltechniques.com 1
www.controltechniques.com Connect with us at: twitter.com/ctandls facebook.com/ctandls youtube.com/c/controltechniquesandleroysomer theautomationengineer.com (blog) Control Techniques Limited. Registered Office: The Gro, Newtown, Powys SY1 BE. Registered in England and Wales. Company Reg. No. 01288. P.N. 0778-011-0 0/17