Beltone A/S Global Technical Operations http://gto.gnresound.com Lautrupbjerg 7 DK-2750 Ballerup Denmark Technical Manual Beltone DELHI Platform
Table of Contents Form-Factor-Matrix & Product information... 3-4 Part list...5 Part list - test equipment...6 Part list - programmed service modules/asm FRAME...7 Part list - HSG parts... 8-10 Part list, thin tubes/domes...11-12 BICROS set up - Delhi 90...13 Disassemble procedure... 14-15 Replace / reassembling...16 Service & postponement procedure...17 Test equipment...18 Prepare for HI test... 19-20 Testing... 21-22 Page 2 of 22
Form-Factor-Matrix & Product Information This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix below: Platform DELHI (60 models - 312 batt size) DELHI (70 models - 13 batt size) DELHI (80 models - 13 batt size) DELHI (90 models - 675 batt size) Product Name Model Data Sheet ORIGIN 3 OR365DI 400045000 ORIGIN 3 ORIGIN 2 ORIGIN 1 ORIGIN 3 ORIGIN 2 ORIGIN 1 BOLD 3 BOLD 2 OR375DVI OR275DVI OR175VI OR385DVI OR285DVI OR185VI BO395-DVI BO295-DVI 400046000 400047000 400271000 DELHI 60 DELHI 70/80 DELHI 90 Available colours: BEIGE (BGE), LIGHT GREY (LGR) GREY (GRY), DARK BROWN (BRN) & BLACK (BLK) Please note that BO295-DVI is available in 3 colours only: BGE, GRY & BLK OR175/185VI is available in 4 colours only: BGE, GRY, DBR & BLK ORx65 & ORx75 are delivered with TUBE ADAPT for thin tube/open confirguration & HOOK ASM ORx85 is delivered with HOOK ASM - open configuration is not possible BOx95 is delivered with HOOK ASM & HOOK ASM W/FILTER - open configuration is not possible Page 3 of 22
Product Information - DELHI 60/70/80 Late 2012 new improved HSG parts, prog service module/asm FRAME, hooks & thin tube adapt were introduced. A small overview for a repair situation: Old version: HSG parts require only one pin. TOP and BOT HSG are glued to be fixed and cannot be reused. HSG parts will fit old and new version of prog service modules. If only replacing the hook/adapt, the old hooks & thin tube adapt must be chosen due to the visual look (tiny differences in outer dimensions). If old HSG parts are replaced to new HSG parts, the hook and prog service module must be replaced to new version too. Old HSG parts, prog service module/asm FRAME, hooks & thin tube adapt are now terminated. P/n s are removed from this manual New version: HSG parts require two pins. TOP and BOT HSG are NOT glued and can be reused if not scratched. HSG parts will only fit new version of prog service modules due to the new module has two holes for the two pins. If replacing the hook/adapt, the new hooks/thin tube adapt must be chosen due to the visual look (tiny differences in outer dimensions). P/n s for new HSG parts, prog service module/asm FRAME, hooks & thin tube adapt to be found in this manual Old 1 pin version New 2 pins version For pin For pin For pin Page 4 of 22
Part List Description Part No Description Part No PIN,0.60X5.90 (for 60 HSG parts) 15344200 PIN,0.60X8.20 (for 60 HSG parts) 16342400 PIN,0.60X6.05 (for 70/80/90 HSG parts) 16059700 PIN,0.60X8.80 (for 70/80 HSG parts) 15344000 PIN,0.60X9.20 (for 90 HSG parts) 18537500 PB CAP, SLG 17007700 BABY HOOK,ASM,DELHI 18577200 HOOK ASM,DELHI,UPDATED 18576300 HOOK ASM,DELHI,W/FILTER 18978800 COLOR MARKER,BLUE,DELHI 17465000 COLOR MARKER,RED,DELHI 17465001 TUBE ADAPTOR,DELHI (for 60/70 models only) 18575700 MANDREL FOR BATTERY LOCK 0490-059 PIN REMOVAL TOOL. PACKED 15502500 AUTOPHONE MAGNETS (3 pcs) 17294600 GENERIC BRUSH, BLK 17435000 AUD SHOE ASM,W/O TRMR,DELHI (60/70/80/90) 17631100 AUD SHOE ASM,W/TRMR,DELHI (90) 17598100 BICROS AUD SHOE ASM,DELHI (90) 17637300 BICROS,DELHI90,MBL (90) 18939002 Cord For Audio 1.8 200 MM * 7000-409 Cord For Audio 1.8 220 MM * 7000-439 Cord F.Cros 1.8 260 MM * 7000-459 Cord For Audio 1.8 240 MM * 7000-469 Cord F.Cros 1.8 280 MM * 7000-479 Cord F.Cros 1.8 300 MM * 7000-489 CORD FOR AUDIO 1.8 500 MM * 7000-499 * Cords with 3 pin Euro for CROS set up (different lengths) Thin tube Thin adapt tube adaptor Mandrel Aud shoe w/o trimmer 3 pin Euro plug Pin removal tool Cleaning loop Brush, black Magnet Colour Markers The trim. on the Aud shoe w/trim is placed underneath the on/off button. Aud shoe w/o trim is shown on this pic Page 5 of 22
Part List - Test Equipment TEST EQUIP DELHI90 Part No TEST EQUIP DELHI60 / 70 / 80 Part No TEST JIG, DELHI90 (white fixture attached to the brown test frame) 18985500 TEST RING 15472600 BATTERY PILL, 675+ 17449500 PROG. CABLE EXTENSION, MILANO* 17517800 PROG CABLE R 9022 907 69019 PROG CABLE L 9022 907 69029 PROG ADAPTOR,W/ CS44 SOCKET,DELHI 17598200 SERVICE JIG/FIXTURE 18097500 TEST FRAME (HI test) 16902800 BATTERY PILL, 13+ (70/80 models) 17449400 BATTERY PILL, 312+ (60 models) 17449300 PROG. CABLE EXTENSION, MILANO* 17517800 PROG CABLE R 9022 907 69019 PROG CABLE L 9022 907 69029 PROG ADAPTOR,W/ CS44 SOCKET,DELHI 17598200 * is mandatory when performing HI test for some models (due to the current measurement). It is NOT mandatory for models belonging to the DELHI platform shown in this Tech Man. However if it is already attached to the DSA6000, there is no need to remove it as it will not have any impact on the test of DELHI models PROG. CABLE EXTENSION, MILANO P/n 17517800 Please find pictures of test equipment in the last pages Page 6 of 22
Part List - Programmed Service Module/ASM FRAME COLOUR OR175VI OR275DVI OR375DVI OR185VI OR285DVI OR385DVI BO395-DVI BO295-DVI BGE 18737900 18740000 18740300 18740500 18740700 18745800 18996300 18996400 LGR N/A 18740001 18740301 N/A 18740701 18745801 18996305 N/A GRY 18737902 18740002 18740302 18740502 18740702 18745802 18996302 18996402 BRN 18737904 18740004 18740304 18740504 18740704 18745804 18996301 N/A BLK 18737908 18740008 18740308 18740508 18740708 18745808 18996304 18996404 70/80/90 modules are available in different colours due to a VC in different colours is mounted Description Part No ASM,FRAME,OR365DI,PROG 18737400 Programmed Service modules/asm FRAME are nano coated Service Module DELHI 60 Service Module DELHI 70/80 Service Module DELHI 90 (dual mic is shown) Page 7 of 22
Part List - Housing Parts DELHI 60 COLOUR PB COVER HSG TOP HSG BOT, PTD (printed) BATT DOOR BGE 18202400 18737500 18737700 18737600 LGR 18202401 18737501 18737701 18737601 GRY 18202402 18737502 18737702 18737602 BRN 18202404 18737504 18737704 18737604 BLK 18202408 18737508 18737708 18737608 All housing parts are nano coated Note: The serial No printed PC cover is not an available spare part. When replacing the HSG parts, the PC cover must be transferred to new BOT HSG Colour Line BLK BRN GRY LGR BGE Page 8 of 22
Part List - Housing Parts DELHI 70 & 80 COLOUR HSG TOP HSG BOT, PTD (printed) VI (single mic) DVI (dual mic) OR175VI OR275DVI OR375DVI OR185VI OR285DVI OR385DVI BGE 18738000 18740100 18739900 18740200 18740400 18740600 18740800 18746000 LGR N/A 18740101 N/A 18740201 18740401 N/A 18740801 18746001 GRY 18738002 18740102 18739902 18740202 18740402 18740602 18740802 18746002 BRN 18738004 18740104 18739904 18740204 18740404 18740604 18740804 18746004 BLK 18738008 18740108 18739908 18740208 18740408 18740608 18740808 18746008 All housing parts are nano coated COLOUR PB COVER BATT DOOR Note: The serial No printed PC cover is not an available spare part. When replacing the HSG parts, the PC cover must be transferred to new BOT HSG Colour Line BGE 18202400 18738100 LGR 18202401 18738101 GRY 18202402 18738102 BRN 18202404 18738104 BLK 18202408 18738108 BLK BRN GRY LGR BGE Page 9 of 22
Part List - Housing Parts DELHI 90 HSG PART COLOUR HSG TOP HSG BOT (printed) PB COVER BATT DOOR BO395-DVI BO295-DVI BGE 18994400 18996100 18996200 18191000 18994500 BRN 18994401 18996101 N/A 18191001 18994501 GRY 18994402 18996102 18996202 18191002 18994502 LGR 18994405 18996103 N/A 18191005 18994505 BLK 18994404 18996104 18996204 18191004 18994504 All housing parts are nano coated Note: The serial No printed PC cover is not an available spare part. When replacing the housing parts, the PC cover must be transferred to new BOT HSG Page 10 of 22
Part List - SureFit Thin Tubes & Domes (for DELHI 60/70 only) THIN TUBE BLISTER PACKS (3 x cleaning tubes / 5 x thin tubes) RIGHT LEFT THIN TUBE,SF,0A 19402600 19403500 THIN TUBE,SF,0B 19402700 19403600 THIN TUBE,SF,1A 19402800 19403700 THIN TUBE,SF,1B 19402900 19403800 THIN TUBE,SF,-1B 19403000 19403900 THIN TUBE,SF,2A 19403100 19404000 THIN TUBE,SF,2B 19403200 19404100 THIN TUBE,SF,3A 19403300 19404200 THIN TUBE,SF,3B 19403400 19404300 Description THIN TUBE DOMES Bag (10 pcs) DOME,SF,OPEN,SM 19398200 DOME,SF,OPEN,MDM 19398300 DOME,SF,OPEN,LGE 19398400 DOME,SF,TULIP,STD 19398500 DOME,SF,PWR,SM 19398600 DOME,SF,PWR,MDM 19398700 DOME,SF,PWR,LGE 19398800 Description Part No FITTING KIT,THIN TUBE,SUREFIT* 19442600 FITTING KIT,THIN TUBE,SF(EMPTY)** 19442300 CLEANER, TUBE, HE4 15168700 MEASUREMENT TOOL,MINI BTE (for L & R) 15200800 * box with cleaning tubes, measurement tool, all sizes thin tubes/domes ** empty box with inlay - to be filled up according to needs Mount the thin tube adapt to the HI by turning clockwise. Remove the stop. Choose a thin tube and dome in a suitable size and mount as shown Note: Thin tube is available for 60 & 70 models only Thin tube2 & belonging domes are listed on next page. SureFit (SF) thin tube & belonging domes listed on the this page are the newest parts Both Thin tube2 and SureFit will fit the 60 & 70 models Page 11 of 22
Part List - Thin Tubes & Domes (for DELHI 60/70 only) THIN TUBE BLISTER PACKS (5 tubes & 3 cleaning wires) Part No THIN TUBE 2,0A,R,BLSTR 18628600 THIN TUBE 2,0B,R,BLSTR 18628700 THIN TUBE 2,1A,R,BLSTR 18628800 THIN TUBE 2,1B,R,BLSTR 18628900 THIN TUBE 2,2A,R,BLSTR 18629000 THIN TUBE 2,2B,R,BLSTR 18629100 THIN TUBE 2,3A,R,BLSTR 18629200 THIN TUBE 2,3B,R,BLSTR 18629300 THIN TUBE 2,-1B,R,BLSTR 18629400 THIN TUBE 2,0A,L,BLSTR 18629500 THIN TUBE 2,0B,L,BLSTR 18629600 THIN TUBE 2,1A,L,BLSTR 18629700 THIN TUBE 2,1B,L,BLSTR 18629800 THIN TUBE 2,2A,L,BLSTR 18629900 THIN TUBE 2,2B,L,BLSTR 18630000 THIN TUBE 2,3A,L,BLSTR 18630100 THIN TUBE 2,3B,L,BLSTR 18630200 THIN TUBE 2,-1B,L,BLSTR 18630300 Description THIN TUBE DOMES Bag (10 pcs) Blister Pack (8 pcs) DOME,THNTUB/REC,SZ5,SM 18500800 18607100 DOME,THNTUB/REC,SZ7,MDM 18500900 18607200 DOME,THNTUB/REC,SZ10,LGE 18501000 18607300 DOME,THNTB/REC,TULIP,STD 18501100 18607400 DOME,THNTUB/REC,PWR,SM 18265100 18607500 DOME,THNTUB/REC,PWR,MDM 18265200 18607600 DOME,THNTUB/REC,PWR,LGE 18265300 18607700 Open configuration is for 60/70 models only. Remove the hook and mount the thin tube adaptor. Remove the stopper and attach a thin tube in a suitable size Thin tube2 & belonging domes are listed on this page. SureFit (SF) thin tube & belonging domes listed on the previous page are the newest parts. Both Thin tube2 and SureFit will fit the 60 / 70 models Page 12 of 22
BICROS Set Up (90 models only) DELHI 90 BICROS (MBL) 18939002 BICROS Audio shoe 17637300 DELHI 90 HI Audio shoe w/trimmer 17598100 * Audio cord in a suitable length 7000-4x * trimmer allows to adjust input signal. Note that also p/n 17631100 AUD SHOE ASM,W/O TRIMMER **can be used Page 13 of 22
Disassemble Procedure Pin Pin Remove the hook by turning it counterclockwise. Pull it out. Locate the two pins holding top and bot HSG and push them out using a pin removal tool. Lift them out by using a tweezer Separate top HSG from bot HSG by slowly removing the top HSG. Open the batt door and lift up the service module from the bot HSG as shown Page 14 of 22
Disassembled HI s DELHI 60 DELHI 70 / 80 DELHI 90 Page 15 of 22
Replace / Reassembling Tap Hold the bot HSG in the pos as shown and insert PC cover into the HSG with the tap pointing towards the hook. Be carefull not to damage the PC cover during reassembling as it is not an available spare part. Insert the module and gently push until it is complete in place. Mount the bat door PB cap shown from both sides Hold the top HSG in the pos as shown and insert PB into the HSG with the tap pointing towards the batt door. Add bot HSG and module to the top HSG Make sure the top and bot HSG are correct in place. Add the two pins and press them in place. Insert the hook and turn it clockwise Page 16 of 22
Service & Postponement Procedure Service Procedure: - Save user settings with Solus fitting software - Disassemble faulty device - Replace module with a new service module from stock - Assemble device - Restore user settings with fitting software - Load customer serial no using DSA6000 Postponement Procedure: - Disassemble device - Replace parts with new parts from stock - Verify battery door by open and close once Page 17 of 22
Test Equipment Prog adaptor p/n 17598200 P/n 15472600 Test ring for 90 models CS44 Prog cable (to be plugged into prog adapt) 9022 907 69019 (R) 9022 907 69029 (L) Batt pill must be used during test p/n 17449400 size 13+ p/n 17449300 size 312+ p/n 17449500 size 675+ 2cc coupler BTE insert p/n 40B4609601 HI fixture for HI test for 60/70/80 models p/n 18097500 Test frame w HI fixture for HI test for 90 models p/n 18985500 2cc coupler p/n 30-4838800 (both coupler parts to be ordered with GTO Dept/HQ Ballerup DK) Test frame p/n 16902800 (for 60/70/80 HI test) Page 18 of 22
Prepare for HI Test - All Models Push the PC cover open to get access to the connection points Make sure it is complete open. Otherwise there is not enough space for connecting the programming adaptor Open batt door and add a batt pill. Close batt door Page 19 of 22
Prepare for HI Test - All Models Prog Adaptor: Press down the button to unlock after use Insert the one end of prog adapt into the square prog port of the device. Push the bottom part of prog adapt until it clicks to lock it on the device Red marks Connect CS44 prog cable to prog adapt in correct pos/direction (note the red marks) Connect the prog cable either directly to DSA6000 or to the PROG. CABLE EXT. Please also see the info about the ext cable on page 6 Part List - Test Equipment Page 20 of 22
Testing - DELHI 60 / 70 / 80 Use of test fixture is mandatory for all BTE during DSA6000 final HI testing. To use the fixture, place the HI in the fixture according to pic. Place it in the test chamber as shown and select the correct test tpix and make sure to follow instructions coming up on the screen. During the test programme execution the IAD calibration will be performed at the appropriate time. Another bennefit from the fixture is that the HI is in a well defined position so the telecoil test can be performed without any interaction from the operator 20mm Attach HI to the tube on 2cc coupler and place HI in the white jig/fixture. The effective length of the tube for all models is 20mm Place the HI in test chamber as shown Page 21 of 22
Testing - DELHI 90 1 2 Important points to obtain a good & stable HI test: 1. Test ring to make good sealing 2. HI to be placed in a straight line 3. HI almost floating, only touch the foam slightly 4. HI prog adapt must not touch test jig 5. Prog./Batt. cables organized, must provide less driven force to HI 6. Coupler cable organized, in order to avoid any change of coupler position when closing sound chamber 2 6 4 1 A test ring is needed to obtain good sealing during the HI test. Place the ring on the 2cc coupler tube and push it up as shown 5 3 Page 22 of 22